Phoenix Contact CF 3000-2,5 User manual

User Manual
Stripping and crimping automat
for insulated ferrules in reel
packaging
UM EN CF 3000-2,5
Order No. 2888149

2016-09-01
English
102649_en_02 PHOENIX CONTACT
Stripping and crimping automat for insulated ferrules in reel packaging
UM EN CF 3000-2,5
02
2888149
Designation Order No.
CF 3000-2,5 1205477
CF 3000-2,5 120 V 1205516
User Manual
Designation:
Revision:
Order No.:
This user manual is valid for:

CF 3000
1-4 PHOENIX CONTACT 102649_en_02
Please observe the following notes
User group of this manual
The use of products described in this manual is oriented exclusively to qualified electricians
or persons instructed by them, who are familiar with applicable standards and other
regulations regarding electrical engineering and, in particular, the relevant safety concepts.
Explanation of symbols used and signal words
How to contact us
Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
phoenixcontact.net/products
Subsidiaries If there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary.
Subsidiary contact information is available at phoenixcontact.com.
Published by PHOENIX CONTACT GmbH & Co. KG
Flachsmarktstraße 8
32825 Blomberg
GERMANY
Should you have any suggestions or recommendations for improvement of the contents and
layout of our manuals, please send your comments to:
[email protected]
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety measures that follow this symbol to avoid possible
injury or death.
There are three different categories of personal injury that are indicated with a
signal word.
DANGER This indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING This indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION This indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
This symbol together with the signal word NOTE and the accompanying text
alert the reader to a situation which may cause damage or malfunction to the
device, hardware/software, or surrounding property.
This symbol and the accompanying text provide the reader with additional
information or refer to detailed sources of information.

102649_en_02 PHOENIX CONTACT 1-5
General terms and conditions of use for technical documentation
Phoenix Contact reserves the right to alter, correct, and/or improve the technical
documentation and the products described in the technical documentation at its own
discretion and without giving prior notice, insofar as this is reasonable for the user. The
same applies to any technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular user documentation) does not
constitute any further duty on the part of Phoenix Contact to furnish information on
modifications to products and/or technical documentation. You are responsible to verify the
suitability and intended use of the products in your specific application, in particular with
regard to observing the applicable standards and regulations. All information made
available in the technical data is supplied without any accompanying guarantee, whether
expressly mentioned, implied or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Phoenix Contact
apply exclusively, in particular as concerns any warranty liability.
This manual, including all illustrations contained herein, is copyright protected. Any
changes to the contents or the publication of extracts of this document is prohibited.
Phoenix Contact reserves the right to register its own intellectual property rights for the
product identifications of Phoenix Contact products that are used here. Registration of such
intellectual property rights by third parties is prohibited.
Other product identifications may be afforded legal protection, even where they may not be
indicated as such.

CF 3000
6PHOENIX CONTACT 102649_en_02
Table of Contents
1 Basic instructions .......................................................................................................................7
1.1 Intended purpose .................................................................................................7
1.2 Work sites..............................................................................................................8
1.3 For your safety.......................................................................................................8
2 Description of the CF 3000 ........................................................................................................9
2.1 Scope of delivery ...................................................................................................9
2.2 Overview of the operating components ...............................................................10
3 Putting into operation ...............................................................................................................11
3.1 Selecting the installation site................................................................................11
3.2 Preparing the dispenser.......................................................................................11
4 Operation .................................................................................................................................13
4.1 Stripping and crimping.........................................................................................13
4.2 Converting to other cross-sections ......................................................................14
4.3 Service ................................................................................................................16
5 Rectifying malfunctions ............................................................................................................17
5.1 Maintenance position...........................................................................................17
5.2 Fault cases ..........................................................................................................17
5.3 Fault case 1 .........................................................................................................17
5.4 Fault case 2 .........................................................................................................18
5.5 Fault case 3 .........................................................................................................18
5.6 Fault case 4 .........................................................................................................19
5.7 Fault case 5 .........................................................................................................19
5.8 Fault case 6 .........................................................................................................20
5.9 Fault case 7 .........................................................................................................20
A Technical Annex .......................................................................................................................21
A 1 Technical data .....................................................................................................21
B Order data ................................................................................................................................21
B 1 Stripping and crimping automat ...........................................................................21
B 3 Spare parts..........................................................................................................22

Basic instructions
102649_en_02 PHOENIX CONTACT 7
English
1 Basic instructions
For simplification, only the item name CF 3000 is used in the following.
Basic condition for the proper safe handling and fault-free operation of the CF 3000 is the
knowledge and observation of the safety instructions.
1.1 Intended purpose
The CF 3000 serves to fully automatically strip flexible conductors of the classes 2, 5, and
6 according to DIN VDE 0295 and subsequent pressing insulated ferrules from reel pack-
aging.
Ferrules are processed according to DIN 46228-4 in the cross-section range
0.5 mm² … 2.5 mm² with 8 mm stripping length (order data, see page 21).
Furthermore, an additional fit can be used to process ferrules in the cross-section range
0.25 mm² … 0.34 mm² with 8 mm stripping length (order data, see page 21).
Permitted operators
Only authorized and instructed operators may work with the CF 3000.
The owner must
– make the user manual available to the operator and
– ensure that the operator has read and understood it.
WARNING: The CF 3000 is intended solely for stripping and crimping.
Only the PVC-insulated conductors may be inserted into the insertion funnel on the
CF 3000 for processing; under no circumstance massive metal parts or like objects.
Arbitrary conversions that go beyond the retrofitting and modifications on the CF 3000
are prohibited for safety reasons.
NOTE: Observing all information and the adhering to the prescribed operational condi-
tions belong to the intended purpose.
WARNING: The CF 3000 may only be used
– for the intended purpose and
– when in safe and fault-free condition.
WARNING: All persons that are involved with the startup, operation, and maintenance
of the CF 3000 have to
– be appropriately qualified and
– adhere strictly to this user manual.
NOTE: Use only ferrules and spare parts from Phoenix Contact
(order data, see page 21).

CF 3000
8PHOENIX CONTACT 102649_en_02
1.2 Work sites
1.3 For your safety
NOTE: For operation and storage, avoid the following:
– Humid or dusty places and
– Places that are subject to high warmth, direct sunlight, or low temperatures
(operating range: 15 °C to 35 °C).
NOTE:
If there is a move from a cold room to a warm room, condensation can form.
•Before using the CF 3000, open the front door and allow condensation to evaporate.
NOTE:
•Do not spill liquids on the CF 3000.
•Do not let the CF 3000 be shaken or jolted heavily.
NOTE:
The CF 3000 may be used only when the hood is closed.
•Pull the mains plug before any work on the CF 3000, such as cross-section exchange
or maintenance work.
WARNING: The hood is installed for your safety. You should not modify the hood under
any circumstances, remove it or bridge it by conversions.
WARNING:
The CF 3000 may be used only when the hood is closed.
•Pull the mains plug before any work on the CF 3000, such as cross-section exchange
or maintenance work.
•Make sure that there are no foreign objects inside the housing.

Description of the CF 3000
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English
2 Description of the CF 3000
2.1 Scope of delivery
Illustration 2-1 Scope of delivery
1Basic device CF 3000
2Power cable (different types for CF 3000-2,5 and CF 3000-2,5 120 V)
3Container for insulation residues
4Ferrule guide for ferrules 0.5 mm² … 2.5 mm² (5 pieces)
and per cross-section, one spare ferrule guide and a cable guide (not shown)
5Operational inserts for 0.5 mm² … 2.5 mm² (5 pieces)
6Replacement locator for each operational insert (5 pieces)
7Securing bolt ø 6 mm
The ferrule guide and the operational inserts have the same color codes as the ferrule
(according to DIN color code). They are supplied in a case. The case also includes a small
brush (see page 16).
You can order a kit for 0.25 mm² and 0.34 mm² (order data, see page 21).
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3
45
6
7

CF 3000
10 PHOENIX CONTACT 102649_en_02
2.2 Overview of the operating components
Illustration 2-2 Operating components
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1
2
3
4
5
6
7
8
9
10
11
1213
14
15
16
1Handle 9Mains
connection
Device connection for the power cable
2Counter The counter indicates the number of
processing procedures.
10 Mains fuses Microfuses integrated in the mains connec-
tion.
3Reset button The counter can be reset to 0 with
this button.
11 Mains switch Switches the power supply of the CF 3000
on or off.
4Power-on
indicator
Lights up when the power supply
is switched on.
12 Transformer
fuse
Secondary devise fuse with
microfuse 4.0 A/T/250 V.
5Insertion
funnel
To feed the conductor into the
CF 3000.
13 Reverse
button
Device moves into maintenance position
(see page 17)
6Operational
insert
Positions the ferrule and strips
the cable.
14 Ferrule dis-
penser holder
Holder for the ferrule dispenser.
7Securing
bolt
Locks the operational insert. 15 Container The container collects the insulation resi-
dues. Empty the container regularly.
8Hood The hood is there for your safety.
The CF 3000 functions only when
the hood is closed completely.
16 Ferrule guide The ferrule guide positions the ferrules.
The corresponding guide needs to be
installed for every cross-section.