Victaulic RG3212 Manual

OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
RG3212 Roll Grooving Tool
WARNING
Original Instructions
WARNING
Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any grooving tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK-VIC, E-Mail: pick[email protected].
OGS
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TM-RG3212

TABLE OF CONTENTS
Hazard Identification ................. 4
Operator Safety Instructions ............ 4
Introduction ....................... 6
Receiving the Tool ....................6
Container Contents ...................6
Power Requirements ................. 7
Extension Cord Requirements ...........7
Tool Nomenclature................... 8
Tool Dimensions .................... 9
Tool Specifications .................. 9
Tool Setup ........................ 9
Pre-Operation Adjustments.............10
Grooving Rolls ......................10
Preparing Pipe for Grooving ............10
Short Pipe Lengths ..................10
Long Pipe Lengths...................11
Groove Diameter Stop Adjustment . . . . . . . 12
Grooving Operation ..................14
Lower Roll Removal ..................16
Upper Roll Removal..................17
Upper Roll Installation ................18
Lower Roll Installation ................18
Maintenance .......................19
Hydraulic System....................19
PS3212 Pipe Stand ..................20
Parts Ordering Information ............ 20
Troubleshooting.....................21
Explanation of Critical Roll Groove
Dimensions ..................... 22
Tool Rating and Roll Selection ......... 24
Roll Groove Specifications ............ 26
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HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” always
signifies an immediate hazard with
a likelihood of severe personal injury
or death if instructions, including
recommended precautions, are not
followed.
WARNING
• The use of the word “WARNING” signifies
the presence of hazards or unsafe
practices which could result in severe
personal injury if instructions, including
recommended precautions, are not
followed.
CAUTION
• The use of the word “CAUTION”
signifies possible hazards or unsafe
practices which could result in minor
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” signifies
special instructions which are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
The RG3212 is designed for the sole purpose
of roll grooving pipe. These instructions must
be read and understood by each operator
PRIOR to working with the grooving tools. These
instructions describe safe operation of the tool,
including setup and maintenance. Each operator
must become familiar with the tool’s operations,
applications, and limitations. Particular care
should be given to reading and understanding
the dangers, warnings, and cautions described
throughout these operating instructions.
Use of these tools requires dexterity and
mechanical skills, as well as sound safety
habits. Although these tools are designed and
manufactured for safe, dependable operation,
it is difficult to anticipate all combinations of
circumstances that could result in an accident.
The following instructions are recommended
for safe operation of these tools. The operator
is cautioned to always practice “safety first”
during each phase of use, including set up and
maintenance. It is the responsibility of the lessee
or user of these tools to ensure that all operators
read this manual and fully understand the
operation of these tools.
Store this manual in a clean, dry area where
it is always readily available. Additional copies
of this manual are available upon request
through Victaulic, or can be downloaded at
victaulic.com.
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DANGER
1. Avoid using the tool in potentially
dangerous environments. Do not expose
the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.
2. Ground the motor to protect the operator
from electric shock. Ensure that the motor
is connected to an internally grounded
electrical source.
3. Disconnect the power cord from the
electrical source before servicing the
tool. Only authorized personnel should
perform maintenance on the tool. Always
disconnect the power cord from the
electrical source before servicing or
adjusting the tool.
4. Prevent accidental startups. Place the
power switch in the “OFF” position before
connecting the tool to an electrical source.
WARNING
1. Prevent back injury. DO NOT attempt to
lift tool components without the use of
mechanical lifting equipment.
2. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
3. Wear protective items when working with
tools. Always wear safety glasses, hard hat,
foot protection, and hearing protection.
4. Keep hands and tools away from grooving
rolls and stabilizer wheel during the
grooving operation. Grooving rolls can
crush or cut fingers and hands.
5. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and
can snag gloves, hands, and shirt sleeves.
Never reach across moving parts.
6. Do not over-reach. Maintain proper footing
and balance at all times.
CAUTION
1. This tool is designed ONLY for
roll grooving pipe sizes, materials, and
wall thicknesses listed in the “Tool
Ratings for Steel Pipe” section.
2. Inspect the equipment. Before using the
tool, check all moveable parts for any
obstructions. Verify that tool components
are installed and adjusted in accordance
with the “Tool Setup” section.
3. Stay alert. Do not operate the tool if you are
drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the immediate work area. All
visitors should be kept a safe distance from
the equipment at all times.
5. Keep work areas clean. Keep the
work area around the tool clear of any
obstructions that could limit movement of
the operator. Clean up any spills.
6. Secure the work, machine, and
accessories. Ensure that the tool is stable.
Refer to the “Tool Setup” section.
7. Support the work. Support long pipe/tubing
lengths with a pipe stand, in accordance
with the “Long Pipe Lengths” section.
8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.
9. Maintain tool with care. Keep the tool
clean at all times to ensure proper and
safe performance. Follow the instructions
for lubricating tool components.
10. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations.
11. Do not remove any labels from the tool.
Replace any damaged or worn labels.
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INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
The RG3212 is a hydraulic-feed shop or field
tool designed to roll groove carbon steel pipe or
stainless steel pipe of various diameters and wall
thicknesses. The RG3212 is a self-contained
unit with a motor, power cord/plug, and
hydraulic pump handle.
CAUTION
• The RG3212 should only be used for roll
grooving pipe designated in the “Tool
Ratings for Steel Pipe” section of this
manual.
Use of the tools for other purposes, or use
exceeding the pipe thickness maximums,
will overload the tools, shortening tool life
and potentially causing tool damage.
RECEIVING THE TOOL
RG3212 tools are packed individually in sturdy
containers that are designed for repeated
shipping. Save the container for return shipment
of rental tools.
Upon receipt of the tool, ensure that all
necessary parts are included. If any parts
are missing, contact Victaulic.
CONTAINER CONTENTS
Qty. Description
1Tool with Motor and Hydraulic Pump Handle
1Foot Switch
1PS3212 Pipe Stand
1Roll Set for 2–3.5-inch Pipe -
Original Groove System Specification
1Roll Set for 4–6-inch Pipe -
Original Groove System Specification
1Roll Set for 8–12-inch Pipe -
Original Groove System Specification
1Lower Roll Removal Wedge
1Go/No-Go Grooved Pipe Diameter Tape
1Storage Bag with Accessories
2Operating and Maintenance Instructions Manual
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POWER REQUIREMENTS
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding and
follow all instructions.
• Before performing any repair or
maintenance, disconnect the tool from
the electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
Maximum current draw is 15 amps. Tool motor
is set to the appropriate specifications for the
region.
The RG3212 tool must be grounded properly in
accordance with all local and national electrical
code requirements.
If an extension cord is required, refer to the
“Extension Cord Requirements” section.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is important
to use the proper cord size (gauge). Cord size
selection is based upon tool rating and cord
length. Use of a cord size (gauge) thinner than
required will cause significant voltage drop at
the motor while the tool is operating. Voltage
drops may cause damage to the motor and can
result in improper tool operation. NOTE: It is
acceptable to use a cord size that is thicker than
required.
Listed in the chart below are recommended
cord size (gauge) for cord lengths up to and
including 31 meters. Use of extension cords
beyond 31 meters in length should be avoided.
Extension cords must meet all applicable local
codes and facility rules for safe and proper use.
Cord Lengths
25 feet 50 feet 100 feet
Cord Size
(Gauge) 12 gauge 12 gauge 10 gauge
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TOOL NOMENCLATURE
PS3212 Pipe Stand
Hydraulic
Pump
Handle
Lower Roll/
Lower Roll Nut
Power
Cord
Power Switch
Hydraulic Cylinder
Locking Nut
Depth Adjuster Nut
Hydraulic Pump Valve
Upper Roll
Foot Switch
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TOOL SETUP
WARNING
• Do not connect power until instructed
otherwise.
• Tool must be lifted with a hoist and plate
clamp to safely handle the tool weight
(302 pounds/137 kg).
Failure to follow these instructions may
result in serious personal injury.
1. Remove all components and check to ensure
that all necessary items are included. Refer to
the “Receiving the Tool” section.
2. Select a location for the tool and pipe stand.
Choose a location that has:
a. The required power. Refer to the “Power
Requirements” section
b. The space necessary to adequately
handle the pipe to be grooved
c. A level surface for the tool and pipe
stand
3. Place the tool on a level surface. Place a level
on top of the plate and cylinder to verify that the
tool is level front to back and side to side.
4. Verify that the hydraulic system is full of oil.
Refer to the “Maintenance” section for hydraulic
oil requirements.
TOOL DIMENSIONS
43.3 inches
1100 mm
51.2 inches
1300 mm
32.3 inches
820 mm
TOOL SPECIFICATIONS
Tool weight: 302 pounds/137 kg
Voltage: 120-volt, single phase
Frequency: 60 Hz 15A
Capacity of oil reservoir: 5 fl oz/150 ml
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PRE-OPERATION ADJUSTMENTS
Every RG3212 tool is checked and tested at
the factory prior to shipment. Before grooving,
however, the following adjustments should be
made to ensure proper tool operation.
WARNING
• Always disconnect the tool from the
electrical source before making any tool
adjustments.
Accidental startup of tool may result in
serious personal injury.
GROOVING ROLLS
Ensure that the proper roll set is on the tool. Rolls
are marked with the pipe size and part number.
Refer to the “Tool Rating and Roll Selection”
section. If proper rolls are not on the tool, please
refer to relative sections to change the rolls.
CAUTION
• Ensure that roll retaining bolts are tight.
Loose retaining bolts could seriously
damage both the tool and the rolls.
PREPARING PIPE FOR GROOVING
CAUTION
• For maximum grooving roll life, remove
foreign material and loose rust from the
interior and exterior surfaces of the pipe
ends. Rust is an abrasive material that
will wear the surface of grooving rolls.
Foreign material may interfere with or
damage grooving rolls, resulting in distorted
grooves and grooves that are not within
Victaulic specifications.
For proper tool operation and production of
grooves that are within Victaulic specifications,
the following pipe preparation steps must be
followed.
1. Victaulic recommends square-cut pipe for
use with grooved-end pipe products.
2. Raised internal and external weld beads
and seams must be ground flush with the pipe
surface 2 inches/50 mm back from the pipe
ends.
3. The inside diameter of the pipe end must
be cleaned to remove coarse scale, dirt, and
other foreign material that might interfere with
or damage grooving rolls. The front edge of the
pipe end shall be uniform with no concave/
convex surface features that will cause improper
grooving roll tracking and result in difficulties
during coupling assembly.
SHORT PIPE LENGTHS
The RG3212 tool is capable of grooving short
pipe lengths without the use of a pipe stand.
Table 1 identifies the minimum and maximum
pipe lengths that can be grooved without the
use of a pipe stand.
Pipe lengths longer than those listed in this
table (and up to 20 feet/6 meters) must be
supported with a pipe stand. Pipe lengths from
20 feet/6 meters up to double-random lengths
(approximately 40 feet/12 meters) must be
supported with two pipe stands. Refer to the
“Long Pipe Lengths” section for instructions on
how to groove long pipe lengths.
If pipe is required that is shorter than the
minimum length listed in the tables, shorten
the next-to-last piece so that the last piece is
as long (or longer) than the minimum length
specified. Refer to the example below.
EXAMPLE: A 20-foot, 4-inch/6.2-m length of
10-inch/250 mm diameter steel pipe is required to
finish a section, and only 20-foot/6.1-m lengths are
available. Instead of roll grooving a 20-foot/6.1-m
length of steel pipe and a 4-inch/0.1-m length of
steel pipe, follow these steps:
1. Refer to Table 1 and note that for
10-inch/250 mm diameter steel pipe,
the minimum length that should be roll
grooved is 10 inches/255 mm.
2. Roll groove a 19-foot, 6-inch/5.9-m length
of pipe and a 10-inch/255-mm length
of pipe. Refer to the “Long Pipe/Tubing
Lengths” section.
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LONG PIPE LENGTHS
1. A pipe stand must be used with pipe that is longer than the maximum length listed in the tables
above. Place the pipe stand at a distance slightly beyond half the pipe length from the tool.
2. Position a length of pipe on the tool’s lower roll. For 2 − 8-inch pipe sizes, adjust the pipe stand
height to position the pipe level to 1° below level. For 10 − 12-inch pipe sizes, adjust the pipe stand
height to position the pipe angle between 0.50° and 1.00° below level (when necessary, raise the
tool to achieve the required angle of pipe).
Place Pipe Stand Slightly Beyond
Half the Pipe Length from theTool
Tool Centerline
(Level)
Pipe Centerline
Level to 1° Below Level for
2 – 8-inch Pipe Sizes
0.50° to 1.00° Below Level for
10 – 12-inch Pipe Sizes
0 to 0.3° Max.
(0-1.2 inches/
0-31 mm)
20-foot/6-meter
Length of Pipe
Pipe
Centerline
Tool
Centerline
Drawings are exaggerated for clarity
Table 1- Carbon Steel and Schedule 40 Stainless Steel Pipe Lengths
Suitable for Grooving without a Pipe Stand
Nominal Size
inches or mm
Length
inches
Min Max
2 – 4 inches 836
4 ½ – 5 inches 832
152.4 mm 10 30
6 inches 10 28
203.2 mm – 8 inches 10 24
10 inches 10 20
12 inches 12 18
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GROOVE DIAMETER STOP ADJUSTMENT
WARNING
• Always disconnect the tool from the
electrical source before making any tool
adjustments.
Accidental startup of tool may result in
serious personal injury.
The groove diameter stop must be adjusted
each time rolls are changed and for each
change in pipe size or wall thickness.
1. Verify that the correct, matching roll set is
installed on the tool. Rolls are marked with
the pipe size and part number. If the correct,
matching rolls are not on the tool, the roll set
must be changed by following the steps on
pages 16 – 18.
NOTICE
• To perform the following adjustments, use
several short scrap sections of pipe that
are the proper material, diameter, and
wall thickness. Refer to Tables 1 and 2
for the minimum pipe lengths required
for grooving.
Hand Pump
Valve
2. Insert a piece of pipe of the correct size and
wall thickness onto the lower roll.
3. Close the hydraulic pump valve.
4. Use the hydraulic pump handle to bring the
slide down until the upper roll contacts the pipe.
CAUTION
• Right-to-left tracking angle must be kept to a minimum. Keep the pipe as centered as
possible on the lower roll.
• Verify that the tool is level. The pipe may not track properly if the back end of the pipe is
higher than the end being grooved.
Failure to follow these instructions may result in grooves that are not within specification.
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Locking Nut
Depth Adjuster Nut
Reference
Indicator
5. Loosen the locking nut from the depth
adjuster nut. Tighten the depth adjuster nut
downward against the top of the tool head.
6. Adjust the depth adjuster nut upward to a
distance equal to the required groove depth.
One full rotation of the depth adjuster nut equals
.20-inch change in diameter (.10-inch change
in depth). Each tick mark on the barrel is a
.01-inch change in diameter.
7. Prevent the depth adjuster nut from rotating.
Tighten the locking nut downward against the
top of the depth adjuster nut.
WARNING
Grooving rolls can crush
or cut fingers and hands.
• Keep hands away from
grooving rolls.
• Never reach inside pipe end or across the
tool or pipe during operation.
• Always groove pipe in a clockwise
direction only.
• Never groove pipe shorter than what is
recommended.
• Never wear loose clothing, loose gloves,
or jewelry while operating tool.
8. Groove the sample pipe by following the
“Grooving Operation” section. Continue the
grooving operation until the depth adjuster nut
contacts the tool head. Allow the pipe to rotate
an additional one to two turns to ensure groove
completion.
9. After a trial groove is prepared and the pipe
is removed from the tool, carefully check the
“C” groove diameter. Refer to the “Roll Groove
Specifications” section. The “C” groove diameter
dimension is best checked with a pipe tape.
If a vernier caliper or narrow-land micrometer
is used, the groove must be checked at two
locations, 90° apart. The average reading must
equal the required groove diameter specification.
10. If the “C” groove diameter is too large (too
shallow), loosen the locking nut and adjust the
depth adjuster nut upward to the distance of
the value of the desired adjustment to the “C”
groove diameter.
11. If the “C” groove diameter is too small (too
deep), loosen the locking nut and adjust the
depth adjuster nut downward to the distance to
the value of the desired adjustment to the “C”
groove diameter.
12. Prepare another trial groove and check
the “C” groove diameter again. Follow all steps
in this section until the “C” groove diameter is
within specification.
CAUTION
• The “C” groove diameter must always
conform to the dimensions listed in the
“Roll Groove Specifications” section to
ensure proper joint performance.
Failure to follow this instruction could cause
joint leakage or failure, resulting in personal
injury and property damage.
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GROOVING OPERATION
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before operating the tool, review the
“Operator Safety Instructions” section of
this manual.
Failure to follow these instructions could
result in death or serious personal injury.
CAUTION
• RG3212 tools are designed ONLY for roll
grooving pipe sizes and wall thicknesses
outlined in the “Tool Rating and Roll
Selection” section.
Failure to follow the instructions in
this manual will result in improper tool
operation.
1. Before grooving, verify that all instructions in
the previous sections of this manual have been
followed.
2. Plug the RG3212 into an internally-grounded
electrical source.
3. Turn the switch on the side of the tool to
the “ON” position to verify that the tool is
operational and that the lower roll is turning
clockwise.
4. Turn the switch on the side of the tool to the
“OFF” position.
Hydraulic
Pump
Valve
5. Open the hydraulic pump valve by turning
the knob counterclockwise. This will raise the
slide and upper roll to their highest positions.
6. Insert a piece of pipe of the correct size and
wall thickness onto the lower roll.
Hydraulic
Pump
Valve
7. Close the hydraulic pump valve by turning
the knob clockwise.
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WARNING
Grooving rolls can crush
or cut fingers and hands.
• Keep hands away from
grooving rolls.
• Never reach inside pipe end or across the
tool or pipe during operation.
• Always groove pipe in a clockwise
direction only.
• Never groove pipe shorter than what is
recommended.
• Never wear loose clothing, loose gloves,
or jewelry while operating tool.
8. Operator should be positioned as shown.
9. Use the hydraulic pump handle to bring the
slide down until the upper roll contacts the pipe.
10. Turn the switch on the side of the tool to the
“ON” position. Check the tracking of the pipe
as it rotates to verify that it remains against the
lower roll.
NOTE: If the pipe does not remain against the
lower roll, stop the tool by turning the switch to
the “OFF” position. Verify that the pipe is level
and positioned properly.
11. With the switch in the “ON” position, the
pipe will begin to rotate clockwise. As the pipe
rotates, begin grooving by using the hydraulic
pump handle.
NOTICE
• Do not pump the hydraulic pump handle
too fast, but at a rate sufficient to groove
the pipe and maintain a moderate load
on the tool’s motor.
12. Continue the grooving operation until the
locking nut/depth adjuster nut contact the tool
head. Allow the pipe to rotate an additional one
to two turns to ensure groove completion.
13. Turn the switch on the side of the tool to the
“OFF” position.
Hydraulic
Pump
Valve
14. To release the pipe, open the
hydraulic pump valve by turning the knob
counterclockwise (be prepared to support short
pipe lengths when opening the hydraulic pump
valve). Remove pipe from tool.
NOTICE
• The “C” groove diameter should be
checked periodically and adjusted, as
necessary, to ensure that the dimension
remains within specification.
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LOWER ROLL REMOVAL
WARNING
• Always disconnect the tool from the
electrical source before making any tool
adjustments.
Accidental startup of tool may result in
serious personal injury.
The lower roll must be removed before the
upper roll.
Hydraulic
Pump
Valve
1. Open the hydraulic pump valve by turning
the knob counterclockwise. This will raise the
slide and upper roll to their highest positions.
WARNING
• DO NOT strike the lower roll/
main shaft with a hammer or
other blunt object.
Striking the lower roll/main
shaft can cause fragmentation,
resulting in serious personal
injury.
2. To remove the lower roll from the arbor,
loosen the lower roll retaining nut until it
reaches the end of the lower shaft. Do not fully
remove the nut.
NOTE: Lower roll retaining nut in above
photograph has been fully removed for visibility.
Place the aluminum wedge (supplied with the
tool) behind the lower roll, then strike the wedge
with a soft-faced hammer to break the roll loose
from the arbor. DO NOT STRIKE THE ROLL
DIRECTLY WITH A HAMMER.
Once the lower roll is loosened, remove the
lower roll retaining nut and lower roll. Store the
lower roll in a safe location for future use.
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UPPER ROLL REMOVAL
WARNING
• Always disconnect the tool from the
electrical source before making any tool
adjustments.
Accidental startup of tool may result in
serious personal injury.
Hydraulic
Pump
Valve
1. Open the hydraulic pump valve by turning the
knob counterclockwise. This will raise the slide
and upper roll to their highest positions.
2. Loosen the upper shaft retaining screw. It is
not necessary to completely remove the screw.
3. While supporting the upper roll, remove the
upper shaft from the slide/upper roll holder by
pulling it straight outward. Remove the upper
roll, and store it in a safe location for future use.
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UPPER ROLL INSTALLATION
Clean the upper shaft to remove any dirt
before installation of the upper roll. Inspect the
roller bearing inside the upper roll for proper
lubrication and condition.
The upper roll must be installed before the
lower roll.
1. Carefully insert the desired size upper roll
behind the slide/upper roll holder with the
markings on the upper roll facing outward.
2. While supporting the upper roll, insert the
upper shaft into the slide/upper roll holder and
upper roll.
3. Tighten the upper shaft retaining screw to
retain the upper roll on the upper shaft.
4. Lubricate upper roll bearing with a
No. 2EP lithium-based grease. Refer to
the “Maintenance” section for additional
information.
LOWER ROLL INSTALLATION
Clean the main shaft and lower roll bore to
remove any dirt before installation of the lower
roll. NOTE: To aid in removing the lower roll at
a later time, apply a thin film of oil or grease
(anti-seize lubricant) to the main shaft before
installing the lower roll.
1. Slide the desired size lower roll fully onto main
shaft with the marked side facing outward.
2. Tighten the lower roll retaining nut completely
to retain the lower roll on the main shaft.
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MAINTENANCE
WARNING
• Always disconnect the tool from the
electrical source before making any tool
adjustments.
Accidental startup of tool may result in
serious personal injury.
Prior to the start of each shift, verify that the tool
and roll sets are clean. Lubricate the tool at the
grease ports.
Always lubricate upper roll bearings and
main shaft bearings when rolls are changed
by utilizing the grease ports. Use a No. 2EP
lithium-based grease.
On a monthly basis, lubricate the gear motor
with a spray-type, heavy-duty open gear
lubricant.
HYDRAULIC SYSTEM
The level of hydraulic fluid should be checked
before operation and must be checked several
times per year, especially if the hydraulic pump
is not operating properly. Use an ISO Viscosity
Grade 22 oil for the hydraulic pump. The level
of the oil should be no higher than the inlet hole
when the hydraulic pump valve is released.
Fill Hydraulic System
Hydraulic
Pump
Valve
1. Open the hydraulic pump valve by turning
the knob counterclockwise.
2. Loosen the reservoir cap and put it aside. Fill
with oil until the oil level comes close to the inlet
hole.
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Drain Hydraulic System
Hydraulic
Pump
Valve
1. Open the hydraulic pump valve by turning
the knob counterclockwise.
2. Remove the bolts supporting the cylinder.
3. Remove the plug at the bottom of the
cylinder. Drain the oil in the tank.
PS3212 PIPE STAND
Regular lubrication is required for the PS3212
Pipe Stand. On a weekly basis, apply a light
machine oil to the location shown above at each
universal ball unit. Work the light machine oil in
by rotating the universal ball units.
PARTS ORDERING
INFORMATION
When ordering parts, the following information
is required for Victaulic to process the order and
send the correct part(s). Parts can be ordered
by calling 1-800-PICK-VIC.
1. Tool Model Number
2. Tool Serial Number
3. Quantity, Item Number, Part Number, and
Description
4. Where to send the part(s) – Company
Name and Address
5. To whose attention to send the part(s) –
Person’s Name
6. Purchase Order Number
7. Billing Address
20 REV_B
TM-RG3212 / Operating and Maintenance Instructions Manual