Phoenix Contact PSR-PS40 User manual

1Description
SIL coupling relay
PSR-PS40
© PHOENIX CONTACT
Data sheet
Intended Use
The SIL coupling relay is used to adjust the power and for electrical
isolation in high- and low-demand applications. The coupling relay
safely interrupts circuits. The device performs a self test the
moment it is switched on and prevents the enable contacts from
being closed in the event of an error. The category 3 device is
designed for installation in zone 2 potentially explosive areas.
Possible signal generators
– Failsafe controllers
Contact type
– 1 undelayed enabling current path
– 1 digital signal output
–1Startcircuit
The enabling current path drops out without delay according
to stop category0 (EN60204-1).
Control
–Single-Channel
– Automatic start
Achievable safety integrity
– Suitable for high and low-demand applications up to
SIL3 according to IEC61508, IEC61511, and
IEC50156
Additional features
– Easy proof test:
-Self-monitoring, with device-internal locking
-Visually on the device
– Additional diagnostics and status information
-Error indication via M1
– Readback of field devices possible
– Integrated test pulse filter.
– Corrosion protection through lacquering the printed-
circuit board
– Fixed screw connection
–6.8mm housing width
Approvals
   
WARNING: Risk of electric shock
Observe the safety regulations and installation notes in the corresponding section.
Make sure you always use the latest documentation.
It can be downloaded from the product at phoenixcontact.net/products.
This document is valid for the products listed in the “Ordering data”.
This document meets the same requirements as the original operating instructions with respect to the
contents.
106254_en_03 2018-10-19
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PSR-PS40
106254_en_03 PHOENIX CONTACT 2 / 22
2Tableofcontents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 3
5 Notes regarding documentation .............................................................................................. 7
6 Safety regulations and installation notes.................................................................................. 8
7 Specific terms and conditions of use for ATEX/IECEx ........................................................... 10
8 UL notes ................................................................................................................................ 10
9 Function description .............................................................................................................. 11
10 Function and time diagrams .................................................................................................. 11
11 Basic circuit diagram ............................................................................................................. 12
12 Derating................................................................................................................................. 13
13 Load curve............................................................................................................................. 14
14 Operating and indication elements ........................................................................................ 15
15 Mounting and removing .........................................................................................................16
16 Wiring .................................................................................................................................... 16
17 Startup................................................................................................................................... 17
18 Calculating the power dissipation .......................................................................................... 17
19 Proof test ............................................................................................................................... 18
20 Diagnostics............................................................................................................................ 18
21 Application examples ............................................................................................................ 19
22 Attachment ............................................................................................................................ 21
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PSR-PS40
106254_en_03 PHOENIX CONTACT 3 / 22
Description Ty p e Order No. Pcs./Pkt.
Coupling relay for SIL3 high- and low-demand
applications, couples digital output signals to the I/O, 1
enabling current path, 1 digital signal output, safe state off
applications, test pulse filter, fixed screw terminal block
PSR-PS40-1NO-1DO-24DC-
SC
2700398 1
3Orderingdata
4 Technical data
Hardware/firmware version
HW/FW ≥02/--
The technical data and safety characteristics are valid as of the specified HW/FW version.
Supply
Rated control circuit supply voltage US24 V DC -15 % / +10 % (A1/A2)
Rated control supply current IStyp. 50 mA (depending on load M1 +100mA)
Power consumption at UStyp. 1.2 W
Input voltage range "0" signal 0 V DC ... 5 V DC (for safe Off)
Input current range "0" signal 0 mA ... 2 mA (for safe Off)
Inrush current typ. 400 mA (Δt<10µs at Us)
Filter time max. 2 ms (at A1-A2; test pulse width)
≥100 ms (at A1-A2; test pulse rate)
Protective circuit Serial protection against polarity reversal 33 V suppressor
diode
Digital inputs: Start circuit
Number of inputs 2 (Non-safety-related start inputs: Y1/Y2)
Inrush current < 10 mA
Current consumption < 5 mA
Voltage at input/start and feedback circuit 24 V DC -15 % / +10 %
Max. permissible overall conductor resistance
(Input and reset circuit at US)
150 Ω
Relay outputs: Enabling current path
Number of outputs 1 (safety-related N/O contacts: 13/14)
Output description 2 N/O contacts in series, without delay, floating
Contact material AgSnO2
Switching voltage min. 12 V AC/DC
max. 250 V AC/DC (Observe the load curve)
Limiting continuous current 6 A (High demand)
4 A (Low demand)
Inrush current min. 3 mA
max. 6 A
Sq. Total current
ITH2 = I12+ I22 + ... + IN236 A2(observe derating)
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PSR-PS40
106254_en_03 PHOENIX CONTACT 4 / 22
Switching capacity min. 60 mW
Switching frequency max. 0.5 Hz
Mechanical service life 10x 106cycles
Switching capacity according to IEC 60947-5-1 4 A (24 V (DC13))
5 A (250 V (AC15))
Output fuse 6 A gL/gG
4 A gL/gG (for low-demand applications)
Relay outputs: Enabling current path
Alarm outputs
Designation M1
Number of outputs 1 (non-safety-related)
Output description PNP
Voltage approx. 22 V DC (Us-2V)
Current max. 100 mA
Maximum inrush current 500 mA (Δt=1ms at Us)
Short-circuit protection no
Output fuse 150 mA fast blow
Times
Typical starting time with Us< 200 ms (when controlled via A1, automatic start)
Typical release time with Us< 35 ms (when controlled via A1)
Recovery time 500 ms
General data
Relay type Electromechanical relay with forcibly guided contacts in
accordance with IEC/EN61810-3 (EN50205)
Nominal operating mode 100% operating factor
Degree of protection IP20
Min. degree of protection of inst. location IP54
Mounting type DIN rail mounting
Mounting position vertical, horizontal, with front of module upward
Assembly instructions See derating curve
Dimensions (W/H/D) 6.8 x 93.1 x 102.5 mm
Type of housing PBT yellow
Operating voltage display 1 x yellow LED
Status display 2 x green LEDs
Indication 1 x red LED
Air clearances and creepage distances between the
power circuits
according to
DINEN50178, EN60079-15
Rated insulation voltage 250 V AC
Rated surge voltage/insulation
See “Insulation coordination”
Safe isolation, reinforced insulation 6kV from control circuit,
start circuit, signal output to the enabling current path; 4 kV /
basic insulation between all current paths and housing
Degree of pollution 2
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PSR-PS40
106254_en_03 PHOENIX CONTACT 5 / 22
Overvoltage category III
Maximum power dissipation for nominal condition 3.25 W (IL²=36A²)
Note on power dissipation See “Calculating the power dissipation”
General data
Connection data
Connection method Screw connection
Conductor cross section, solid 0.2 mm² ... 2.5 mm²
Conductor cross section, flexible 0.2 mm² ... 2.5 mm²
Conductor cross section AWG/kcmil 26 ... 12
Stripping length 12 mm
Screw thread M3
Torque 0.5 Nm ... 0.6 Nm
Ambient conditions
Ambient temperature (operation) -40 °C ... 70 °C (observe derating)
Ambient temperature (storage/transport) -40 °C ... 85 °C
Max. permissible relative humidity (operation) 75 % (on average, 85% infrequently, non-condensing)
Max. permissible humidity (storage/transport) 75 % (on average, 85% infrequently, non-condensing)
Maximum altitude ≤2000 m (Above sea level)
Information on operating height See the “Using PSR devices at altitudes greater than
2000mabovesea level” section
Shock 15g
Vibration (operation) 10 Hz ...150 Hz, 2g
Conformance/Approvals
Conformance CE-compliant
The full EC Declaration of Conformity can be downloaded for the product at phoenixcontact.net/products.
Approvals    
IECEx ( IECEx ULD 14.0003X ) Ex nA nC IIC T4 Gc
ATEX ( DEMKO 14 ATEX 1284X ) II 3 G Ex nA nC IIC T4 Gc
UL, USA/Canada ( E140324 ) cULus
UL, USA/Canada ( E360692 ) Class I, Zone 2, AEx nA nC IIC T4 / Ex nA nC IIC Gc T4 X
Class I, Div. 2, Groups A, B, C, D, T4
Shipbuilding ( 11253-14 HH ) C, EMC2
Environmental simulation test ISA-S71.04 (G3)
Functional Safety in accordance with IEC 61508 to SIL 3
Safety data
Stop category according to IEC 60204 0
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PSR-PS40
106254_en_03 PHOENIX CONTACT 6 / 22
Safety parameters for IEC 61508 - High demand
Equipment type Type A
HFT 1
SIL 3
PFHD1.04x10-9 (4ADC13; 5AAC15; 8760switching cycles/year)
Demand rate < 12 Months
Proof test interval 240 Months
Duration of use 240 Months
Alternative illustration as 1oo1 structure
Equipment type Type A
HFT 0
SIL 3
Safe Failure Fraction (SFF) 99.99 %
SD 989.32 FIT
SU 460.91 FIT
DD 51.90 FIT
DU 0.10 FIT
Total 1502.24 FIT
MTBF 64.01 Years
PFHD1.04x10-9
Safety parameters for IEC 61508 - Low demand
Equipment type Type A
HFT 1
SIL 3
PFDavg 1.23 x 10-4
Proof test interval 72 Months
Duration of use 240 Months
Alternative illustration as 1oo1 structure
Equipment type Type A
HFT 0
SIL 3
Safe Failure Fraction (SFF) 99.72 %
SD 0 FIT
SU 1891 FIT
DD 0 FIT
DU 5.236 FIT
Total 1896 FIT
MTBF 52 Years
PFDavg 2.29 x 10-5 (For T1 = 1 year)
Safety parameters forEN50156
SIL 3
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PSR-PS40
106254_en_03 PHOENIX CONTACT 7 / 22
5 Notes regarding documentation
5.1 Explanation of symbols used and signal words
5.2 Validity
This data sheet is valid for the described product(s) from the
hardware/firmware version specified in the technical data.
5.3 Target group
This data sheet is therefore aimed at:
– Qualified personnel who plan and design safety
equipment for machines and systems and are familiar
with regulations governing occupational safety and
accident prevention.
– Qualified personnel who install and operate safety
equipment in machines and systems.
Qualified personnel:
Qualified personnel are people who, because of their
education, experience, and instruction and their knowledge
of relevant standards, regulations, accident prevention, and
service conditions, have been authorized by those
responsible for the safety of the system to carry out any
required operations and who are able to recognize and
avoid any possible dangers.
Requirements:
Knowledge of the following topics is required:
– Handling safety components
– Valid EMC regulations
– Valid regulations governing occupational safety and
accident prevention
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety
measures that follow this symbol to avoid possible injury or death.
There are three different categories of personal injury that are indicated with a signal word.
DANGER This indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING This indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION This indicates a hazardous situation which, if not avoided, could result in minor or moderate
injury.
This symbol together with the signal word NOTE and the accompanying text alert the reader to a situation which
may cause damage or malfunction to the device, hardware/software, or surrounding property.
This symbol and the accompanying text provide the reader with additional information or refer to detailed
sources of information.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PSR-PS40
106254_en_03 PHOENIX CONTACT 8 / 22
6 Safety regulations and installation notes
General
•Observe the safety regulations of electrical engineering
and industrial safety and liability associations.
Disregarding these safety regulations may result in death,
serious personal injury or damage to equipment.
•When handling the device, observe the necessary
safety precautions against electrostatic discharge
(ESD) according to EN 61340-5-1 and IEC 61340-5-1.
Direct/indirect contact
•Protection against direct and indirect contact according
to VDE0100Part410 must be ensured for all
components connected to the system.
In the event of an error, parasitic voltages must not occur
(single-fault tolerance).
Power supply units for 24 V supply
•Only use power supply units with safe isolation
andSELV/PELVaccording to EN 50178/VDE0160.
•Protect the 24V area with a suitable external fuse.
•Make sure that the power supply unit is able to supply
four times the nominal current of the external fuse, to
ensure that it trips in the event of an error.
•Make sure that the output voltage of the voltage supply
does not exceed 32V even in the event of error.
Startup, mounting, and modifications
Startup, mounting, modifications, and upgrades may only be
carried out by an electrically skilled person.
•Before working on the device, disconnect the power.
•Carry out wiring according to the application. Refer to
the “Application examples” section for this.
Reliable operation is only ensured if the device is installed in
housing protected from dust and humidity.
•Install the device in housing protected from dust and
humidity (min.IP54).
In operation
During operation, parts of electrical switching devices carry
hazardous voltages.
•Protective covers must not be removed when operating
electrical switching devices.
For emergency stop applications, automatic startup of the
machine can pose serious risks for the user.
•The machine must be prevented from restarting
automatically by a higher-level controller.
Inductive loads can lead to welded relay contacts.
•Connect a suitable and effective protective circuit to
inductive loads.
•Implement the protective circuit parallel to the load and
not parallel to the switch contact.
Magnetic fields can influence the device. The magnetic field
strength of the environment must not exceed 30A/m.
•Do not use the device in the vicinity of strong magnetic
fields (e.g.,caused by transformers or magnetic iron).
Noise emission may occur when operating relay modules.
Wireless reception may be disrupted in residential areas.
The device is a Class A product.
•Observe the requirements for noise emission for
electrical and electronic equipment (EN61000-6-4).
•Implement appropriate precautions against noise
emission.
WARNING: Death, serious personal injury or damage to equipment
Depending on the application, incorrect handling of the device may pose serious risks for the user or cause
damage to equipment.
•Observe all the safety notes and warning instructions provided in this chapter and elsewhere in this
document.
The device contains components that can be
damaged or destroyed by electrostatic
discharge.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PSR-PS40
106254_en_03 PHOENIX CONTACT 9 / 22
Faulty devices
The devices may be damaged following an error. Correct
operation can no longer be ensured.
•In the event of an error, replace the device.
Only the manufacturer or their authorized representative
may perform the following activities. Otherwise the warranty
is invalidated.
– Repairs to the device
– Opening the housing
Taking out of service and disposal
•Dispose of the device in accordance with environmental
regulations.
•Make sure that the device can never be reused.
6.1 Safety of machines or systems
Draw up and implement a safety concept
The machine or system manufacturer and the operator are
responsible for the safety of the machine or system and the
application in which the machine or system is used. In order
to use the device described in this document, you must have
drawn up an appropriate safety concept for your machine or
system. This includes a risk assessment in accordance with
the directives and standards specified in the EC Declaration
of Conformity,as well as other standards.
Risk assessment, validation and function test
•Before using the device, perform a risk assessment on
the machine or system.
•Validate your entire safety system.
•Carry out a new validation every time you make a
safety-related modification.
•Perform a function test on a regular basis.
Achievable safety integrity
Functional safety is guaranteed for the device as a single
component. However, this does not guarantee functional
safety for the entire machine or system. In order to achieve
the desired safety level for the entire machine or system,
define the safety requirements for the machine or system as
well as how to implement them from both a technological
and organizational perspective.
The EC Declaration of Conformity can be
downloaded for the product at
phoenixcontact.net/products.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PSR-PS40
106254_en_03 PHOENIX CONTACT 10 / 22
6.2 Installation in potentially explosive area
– The category 3 device is designed for installation in
zone2 potentially explosive areas. It satisfies the
requirements of the following standards.
Comprehensive details are to be found in the EU
Declaration of Conformity which is enclosed and also
available on our website in the latest version:
EN60079-0 and EN60079-15
– When installing and connecting the supply and signal
circuits observe the requirements of EN/IEC60079-14.
– Only devices that are suitable for operation in
Exzone2/Div.2 and for the conditions prevalent at the
installation location may be connected to the circuits in
Zone2/Div.2.
– Do not connect any cables/lines within the potentially
explosive area and do not disconnect any connections
if they are live.
– The device must be stopped and immediately removed
from the Ex area if it is damaged, was subject to an
impermissible load, stored incorrectly or if it
malfunctions.
6.3 Ambient temperature in potentially explosive
area
•Observe the derating curves.
•Observe the special temperature conditions according
to the rating plate.
Figure 1 Rating plate (laser printing)
6.4 Installation in areas with a danger of dust
explosions
7 Specific terms and conditions of
use for ATEX/IECEx
– The device shall be connected to supply circuits where
the rated voltage cannot be exceeded by 140% caused
by transient disturbances.
– The device is to be installed in a housing (control or
distributor box) that satisfies the requirements of
EN/IEC60079-15 and has at least IP54 degree of
protection (EN/IEC60529).
– The device is to be used in an environment that does
not exceed pollution degree2 in accordance with
EN/IEC60664-1.
8ULnotes
8.1 UL Ordinary Location
– Only use copper connecting cables providing the
permitted temperature range (60°C/75°C).
– Tighten the screws on the screw terminal blocks with
5...7lb in (0.5...0.6Nm).
8.2 UL Hazardous Location
– This device must be installed in an area that is no longer
classified as pollution degree2 in accordance with
IEC60664-1.
– WARNING - Do not disconnect the terminal blocks
when energized!
– The device must be installed in a housing that is
certified for use in ClassI, Zone2, GroupIIC and IP54
in accordance with IEC60529 if it is used in the
environments of ClassI, Zone2.
– A surge protection device must be provided outside of
the device that is set to a level that does not exceed
140% of the nominal voltage at the power supply
connections of the device.
WARNING: Explosion hazard when used
in potentially explosive areas
Please make sure that the following notes and
instructions are observed.
WARNING: Explosion hazard
The device is not designed for use in
atmospheres with a danger of dust
explosions.
Output 250 , 24 6AV AC V DC
Resistive
B300, R300
24 100mAV DC
Surrounding Air
Temperature - °C to °C40 54
250 , 24 2.4AV AC V DC
Resistive
B300, R300
- °C to °C40 60
Input 24 V DC, mAA1/A2 50
13/14
NO-contact
M1
DO-contact
Resistive
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK