Phonic MAX 860 plus User manual

POWERED AMPLIFIER
860/1500/2500MAX 860/1500/2500

2=C A
PHONIC CORPORATION
Phonic reserves the right to improve or alter any information supplied within this
document without prior notice. V2.1 Dec. 27, 2002
MAX860/1500/2500 SERVICE MANUAL
PCB
MA N BOARD PCB........................................................................................................5
PART L ST ................................................................................12
POWER AMP(L) & CONTROLS PART L ST......................................................................13
POWER AMP(R) & POWER SUPPLY PART L ST..............................................................14
M SCELLANEOUS TEMS..............................................................................................21
POWER REQU REMENT CLASS F CAT ON....................... ...........................................24
C L ST..........................................................................................................................25
POWER AMP
PART LIST
DIMENSIONS................................................................................................................26
INPUT CONNECTORS
SCHEMATIC
SCHEMAT C.............................................................................................6
POWER AMP NPUT(L) SCHEMAT C..............................................................................7
POWER AMP NPUT(R) SCHEMAT C..............................................................................8
POWER AMP OUTPUT(L) SCHEMAT C...........................................................................9
POWER AMP OUTPUT(R) SCHEMAT C.........................................................................10
POWER AMP SUPPLY SCHEMAT C...............................................................................11
SYSTEM BLOCK DIAGRAM.............................................................................................................4
PANEL LAYOUT..............................................................................................................................
POWERED AMPLIFIER
860/1500/2500MAX 860/1500/2500
CONTENTS

PHONIC CORPORATION
PANEL LAYOUT
2=CA "2=CA !
MAX860/1500/2500 SERVICE MANUAL
PANEL LAYOUT

Page 4Page 4
PHONIC CORPORATION
SYSTEM BLOCK DIAGRAM
SYSTEM BLOCK DIAGRAM
MAX860/1500/2500 SERVICE MANUAL

Page5
PHONICCORPORATION
MAINBOARDPCB
MAX860/1500/2500 SERVICEMANUAL
MAINBOARDPCB
+100V

Page6
PHONICCORPORATION
POWERAMPSCHEMATIC
POWERAMPSCHEMATIC
MAX860/1500/2500 SERVICEMANUAL

Page7
PHONICCORPORATION
POWERAMPINPUT(L)SCHEMATIC
POWERAMPINPUT(L)SCHEMATIC
MAX860/1500/2500 SERVICEMANUAL

Page8
PHONICCORPORATION
POWERAMPINPUT(R)SCHEMATIC
POWERAMPINPUT(R)SCHEMATIC
MAX860/1500/2500 SERVICEMANUAL

Page9
PHONICCORPORATION
POWERAMPOUTPUT(L)SCHEMATIC
POWERAMPOUTPUT(L)SCHEMATIC
MAX860/1500/2500 SERVICEMANUAL

Page10
PHONICCORPORATION
POWERAMPOUTPUT(R)SCHEMATIC
POWERAMPOUTPUT(R)SCHEMATIC
MAX860/1500/2500 SERVICEMANUAL

Page11
PHONICCORPORATION
POWERAMPSUPPLYSCHEMATIC
POWERAMPSUPPLYSCHEMATIC
MAX860/1500/2500 SERVICEMANUAL

Page12
PHONICCORPORATION
INPUTCONNECTORSPARTLIST
MAX860/1500/2500 SERVICEMANUAL
Ref.PhonicPartNo.Specification
IC1 160-00007-500-0IC NJM2068DJRC
JK2A.3A211-01602-560-0 6D4/JYLJ-6405-300
(NUT&WASHER)
JK2.3 211-03300-160-0XLR/JSKCA229-1K3F2
JK4.5 211-03400-021-0SPEAKON/JSVP563S-CH
A2 212-10010-680-0 1PWAFER/P80MM UL1015#14 BLK
A4 212-10010-690-0 1PWAFER/P80MM BWN
A1 212-10010-720-0 1PWAFER/P80MM UL1015#14 RED
A3 212-10010-730-0 1PWAFER/P80MM UL1015#14
ORANGE
JP1 212-11214-000-0IC/P120MM
R101.103.122.124 006-10032-440-0MFRES.100KF0.25W
R104-107.125-128 006-15022-440-0MFRES.15KF0.25WT
R102.123 006-22022-440-0MFRES 22KF0.25WT
C131.132 042-10326-050-0C/C2 0.01MFM50V5T
C101.102.112.113 042-22024-050-0C/C2 22PFJ50V5T
INPUTCONNECTORSPARTLIST

Page13
PHONICCORPORATION MAX860/1500/2500 SERVICEMANUAL
Ref.PhonicPartNo.Specification
R281 003-20071-602-0CEMENTRES.20 J2W
R416 003-22071-602-0CEMENTRES.22 J2W
R241.242.243.248.249.250 003-22093-602-0CEMENTRES.0.22 J5W
R240.247 006-10003-420-0MFRES.100F0.5WM
R153 006-10073-420-0MFRES.10F0.5WM
R272 006-27023-420-0MFRES.27KF0.5WM
R280.269 006-33023-420-0MFRES.33KF0.5WM
R215.218 006-47083-420-0MFRES.4.7F0.5WM
CDS1.2 010-00001-010-0CDS P873-G35-552 HAMAMATSU
NTC401 011-10020-001-0THERMISTER NSA05C310-301
SVR201 020-47138-000-6T/VR470JT-085C-B470 0.5W
VR1.2 023-50230-050-0D.ROT/VR5KA
C404.405 046-10414-060-0M/C0.1MFJ100V5T
C103.104.105.114.115.116 050-33404-001-0M.M/C0.33MFJ100V10
L401 075-10082-100-0INDUCTANCE1UH KM
RA1 076-02421-050-0RELAY PCF-124D1M
D204.205.402.405.406 090-00007-020-0DIODEIN4004 SILTEK T
D214.215 090-00016-000-0DIODE1N5404
D207-210.219.220 090-02004-000-0DIODE1N4935 T
D211.212.216.217.221.222 090-02007-000-0DIODEFR602
D101.102 090-10000-000-0B/DIODE PB154
LED101.102.105.106 100-00010-030-0 LEDBL-B5141 RED
LED405 100-00040-000-0 LED204YDYLW
LED103.104 100-00050-000-0 LEDBL-B2141 GRN
LED1 100-00070-030-0 LED204UBD D3BLUE
Q205.221 120-00005-000-0TRANMJE340 MOTOROLA
Q215.216.217 120-00008-600-0TRAN2SC5200-OTOSHIBA
Q203.401 120-00008-800-0TRANMJE802 MOTOROLA
Q209 120-00009-500-0TRAN2SC4793-M TOSHIBA
Q222.223.224 121-00006-000-0TRAN2SA1943-OTOSHIBA
Q202.416 121-00006-100-0TRANMJE350 MOTOROLA
Q206 121-00007-200-0TRAN2SA1837-M TOSHIBA
Q210.228 122-00002-600-0MOSFETIRFP260NIR
IC2.3.4.5 160-00007-500-0IC NJM2068DJRC
IC201 160-00021-900-0IC NJM5534DJRC
TMP1 210-10090-001-0TMP/SWUS-602SXRFQC
SW1.2.3.4 210-60001-000-0SLD/SWSLD-43-10

Page14
PHONICCORPORATION MAX860/1500/2500 SERVICEMANUAL
Ref.PhonicPartNo.Specification
CN1.2 211-09142-000-0 14P B.E./S180DEGREE
CN4.5 211-10021-161-0 2PWAFER/STJC3-2A P=2.5MM
180DEGREE
CN5
212-10023-470-0 2PWAFER/P150MM
J1-J1 212-10032-000-6 3PWAFER/PL=350MM
313-00000-000-0TRANSISTORWASHERTO-220
Q210.228 313-00010-000-0WASHERTO-3P
H+H-L+LP_GND-V+VAC315-00012-000-0 LUGPINJP-15
D101.102*1 322-05000-100-0TUBE 5MM*D1
R240.247.215.218.D211.212.216.217
.221.222.214.215*2.LED405*1
322-31000-100-0TUBE 10MM*D1
526-20053-010-0HEATSINKMAX SERIES PHONIC
552-20065-400-0ICFIXEDMAX2500
THERMALSW*2STHERMALRES.*1
IC*6
590-43010-100-0M/E PANSCR.M3.0*10 NI
FIXTRANSISTOR590-43012-100-0M/E PANSCR.M3.0*12 NI
PADONFIXTRANSISTOR590-43014-100-0M/E PANSCR M3.0*14 NI
610-00300-501-0PLA.WAS.D3.0*D7.0*0.5NI
610-60300-501-0PANSPR.WAS D3.0*D7*0.5NI
615-60026-620-0 LEDBOSS LET5-3
R154.155.158.162.213.214.220.221.4
26.438
006-10002-440-0MFRES.100 F0.25WT
R159.163.203.204.212.216.217.219.2
79.441
006-10012-420-0MFRES.1KF0.25WM
R117.138.145.150.157.161.208.211.2
65.267.276.424.431.432.439
006-10022-440-0MFRES.10KF0.25WT
R146.151.427.434 006-10032-440-0MFRES.100KF0.25WT
R207.234.235.236.254.255.256 006-10072-440-0MFRES 10 F1/4W
R108.129.430 006-12022-440-0MFRES 12KF0.25WT
R120.141 006-15002-420-0MFRES.150 F0.25WM
R274 006-18022-440-0MFRES.18KF0.25WT
R113.114.115.134.135.136 006-22002-410-0MFRES.220 F0.25WP
R147.152.222.224.228.229.423.435 006-22012-440-0MFRES 2K2F0.25WT
R112.133.425.436.437.440 006-22022-440-0MFRES 22KF0.25WT
R420.421.422 006-22032-420-0MFRES.220KF0.25WM
R225.226 006-24022-440-0MFRES.24KF0.25WT

Page15
PHONICCORPORATION MAX860/1500/2500 SERVICEMANUAL
Ref.PhonicPartNo.Specification
R275 006-27032-420-0MFRES.270KF0.25WM
R223.227 006-30012-440-0MFRES.3KF0.25WT
R273 006-30022-420-0MFRES.30KF0.25WM
R266 006-33002-440-0MFRES.330 F0.25WT
R116.119.137.140.165.428 006-33012-440-0MFRES.3K3F0.25WT
R164.268.442 006-33022-440-0MFRES.33KF0.25WT
R121.142.205.206.417.418 006-39012-420-0MFRES.3K9F0.25WM
R143.148 006-39022-440-6MFRES 39KF0.25WT
R110.131 006-43012-400-0MFRES.4K3F0.25WT
R118.139 006-43022-420-0MFRES.43KF0.25WM
R271 006-47012-420-0MFRES.4K7F0.25WM
R111.132 006-47022-440-0MFRES.47KF0.25WT
R201 006-49912-440-0MFRES.4K99 F0.25WT
R230.260.264.277.278 006-51072-420-0MFRES.51F0.25WM
R429 006-56022-440-6MFRES.56K+/-1%0.25WT
R270.419 006-68012-440-0MFRES.6K8F0.25WT
R156.160.209.210.433 006-68022-420-0MFRES.68KF0.25WM
R144.149 006-68032-440-0MFRES.680KF0.25WT
R401 006-75002-420-0MFRES.750 F0.25WM
R202 006-75022-420-0MFRES.75KF0.25WT
R109.130 006-82022-440-0MFRES.82KF0.25WT
C126 030-10484-0A0-0E/C0.1MFJ100V5T
C409 030-10558-0A0-0E/C1MFZ50V5*11 T
C127 030-10656-0A0-0E/C10MFM50V5*11 T
C219.226.408 030-10725-0A0-0E/C100MFK16VT
C108.109.119.120 030-22628-0A0-0E/C22MFZ16V5*11 T
C410.411.412 030-22638-0A0-0E/C22MFZ25V5*11 T
C406
030-22728-0A0-0E/C220MF Z 16V8*11 T
C111.122.413.414 030-47638-0A0-0E/C47MFZ25V6.3*11 T
C212.217 030-47695-000-0E/C47MFK160V P
C205 032-10636-0A0-0NP E/C10MFM25V6.3*11 T
C106.107.117.118 040-10425-160-0ML/C0.1UF50V K X7RP
C222 042-03020-000-0C/C2 3PFC50V5
C123.124..220.221 042-10144-050-0C/C2 100PFJ100V5T
C207.209.225 042-10225-050-0C/C2 0.001MFK50V5T
C125.129.130 042-10326-050-0C/C2 0.01MFM50V5T

PHONICCORPORATION Page4Page16
MAX860/1500/2500 SERVICEMANUAL
Ref.PhonicPartNo.Specification
C214.215 042-10345-160-6C/C2 0.01UFK100VT
C231.415.416 042-10426-050-0C/C2 0.1MFM50V5T
C223.224.227.230 042-104A8-000-0C/C2 0.1MFZ250V5
C229 042-201A5-000-0C/C2 200PFK250V
C110.121.206 042-33024-050-0C/C2 33PFJ50V5T
C228 042-391A4-050-0C/C2 390PFJ250V5T
C407 042-47124-050-0C/C2 470PFJ50V5T
C213.216 042-47164-050-0C/C2 470PFJ350V5T
C202.204 042-47325-050-0C/C2 0.047MFK50V5T
C218 42-56224-050-0C/C2 0.0056MFJ50VT
ZD206 090-01103-010-0Z/DIODE10VK0.5WFAIRC
ZD207 090-01153-010-0Z/DIODE15VK0.5WUNIZON
ZD402 090-01472-020-0ZENER DIODE4.7VJ0.5WT
ZD203.204.205.401 090-01682-000-0ZEN/DIODE6.8VJ0.5WUNIZO
ZD201.202 090-01752-010-0.. ZEN/DIODE7V5K0.5WFAIRCH
D201.202.203.206.403.404 090-02000-020-0DIODE1N4148 T26MM MINI
Q101.102.103.104.406.408.409.410.4
12.414 .415
120-00000-800-0TRAN.2SC1815 GRTOSHIBA
Q201 120-00001-400-0TRAN.2N5551 MOTOROLA
Q208 120-00009-700-0TRAN.BC546B PHILIPS(代BC550)
Q407.411.413 121-00000-200-0TRAN.2SA1015 GRTOSHIBA
Q204.214.232.233 121-00000-300-0TRAN.2N5401 MOTOROLA
Q207 121-00007-500-0TRAN.BC556B PHILIPS (BC560)
CE-3839 290-34680-204-0PCBMAX SERIES PWR-AMP

PHONICCORPORATION Page4Page17
MAX860/1500/2500 SERVICEMANUAL
Ref.PhonicPartNo.Specification
R381 003-20071-602-0CEMENTRES.20 J2W
R516 003-22071-602-0CEMENTRES.22 J2W
R341.342.343.348.349.350 003-22093-602-0CEMENTRES.0.22 J5W
R340.347 006-10003-420-0MFRES.100F0.5WM
R372 006-27023-420-0MFRES.27KF0.5WM
R1.2.3.4.369.380 006-33023-420-0MFRES.33KF0.5WM
R315.318 006-47083-420-0MFRES.4.7F0.5WM
NTC1.2.3 012-250B0-010-0NTCTERMISTOR N15SP2R5L
SVR301 020-47138-000-6T/VR470JT-085C-B470 0.5W
C1.2.3.4 030-10968-001-0E/C10000MFZ63V35*50 P
C7.8 030-22848-002-0E/C2200MF Z 35V16*27 P
C5.6 030-33876-000-0E/C3300MFM80V30*31 P
C504.505 046-10414-060-0M/C0.1MFJ100V5T
MC1 058-68325-100-0MEX-683K0.068MF/250V18*13.5
P=15
L501 075-10082-100-0INDUCTANCE1UH KM
RA2 076-02421-050-0RELAY PCF-124D1M
D1.2.3.4.304.305.502.505.506 090-00007-020-0DIODEIN4004 SILTEK T
D314.315 090-00016-000-0DIODE1N5404
D307-310.319.320 090-02004-000-0DIODE1N4935 T
D311.312.316.317.321.322 090-02007-000-0DIODEFR602
BD3 090-10000-000-0B/DIODE PB154
BD1.2 090-10016-000-0B/DIODE KBPC5006
LED505 100-00040-000-0 LED204YDYLW
Q305.321 120-00005-000-0TRANMJE340 MOTOROLA
Q315.316.317 120-00008-600-0TRAN2SC5200-OTOSHIBA
Q303 120-00008-800-0TRANMJE802 MOTOROLA
Q309 120-00009-500-0TRAN2SC4793-M TOSHIBA
Q322.323.324 121-00006-000-0TRAN2SA1943-OTOSHIBA
Q302.516 121-00006-100-0
Q306 121-00007-200-0TRAN2SA1837-M TOSHIBA
Q310.328 122-00002-600-0MOSFETIRFP260NIR
IC2 160-00002-909-0IC7915

PHONICCORPORATION Page4Page18
MAX860/1500/2500 SERVICEMANUAL
Ref.PhonicPartNo.Specification
IC1 160-00005-909-0IC7815
IC301 160-00021-900-0IC NJM5534DJRC
TMP2 210-10090-001-0TMP/SWUS-602SXRFQCVERIAL
CN7 211-10021-161-0 2PWAFER/STJC3-2A P=2.5MM
180DEGREE
CN9 211-10084-020-0 8PWAFER/S396108 180 P=3.96MM
CN8 212-10023-470-0 2PWAFER/P150MM
JP2 212-11214-000-0IC/P120MM
FUSE1 281-00000-010-0FUSE CLIPFH-1208
FUSE2.3 281-00000-020-0FUSE CLIPFH-1206
CE-2752 313-00000-000-0TRANSISTORWASHERTO-220
Q310.328 313-00010-000-0WASHERTO-3P
H+H-L+L-P2-P9P_GND V+ACV315-00012-000-0 LUGPINJP-15
BD3*1 322-05000-100-0TUBE 5MM*D1
R340.347.502.315.318.D311.312.316
.317.32
322-31000-100-0TUBE 10MM*D1
1.322.D314.315*2.LED505*1
KBPC5006 526-20046-010-0HEATSINKMAR2000
CE-2628 526-20053-010-0HEATSINKMAX PHONIC
CE-267 552-20065-400-0ICFIXEDMAX2500
KBPC5006 590-24020-200-0M/E BIDSCR.M4*20 BLK
THERMAL 590-43010-100-0M/E PANSCR.M3.0*10 NI
FIXTRANSISTOR590-43012-100-0M/E PANSCR.M3.0*12 NI
PADONFIXTRANSISTOR590-43014-100-0M/E PANSCR M3.0*14 NI
IC1.2 590-53008-100-0M/E SETSCR.M3.0*8N
CE-2752 610-00300-501-0PLA.WAS.D3.0*D7.0*0.5NI
IC1.2 610-60300-501-0PANSPR.WAS D3.0*D7*0.5NI
KBPC5006 610-60401-001-0PANSPR.WAS.D4*7.6*1.0NI
IC1.2 615-60033-630-0BOSS CU L=24
R313.314.320.321.526.538 006-10002-440-0MFRES.100 F0.25WT
R303.304.312.316.317.319.379.541 006-10012-420-0MFRES.1KF0.25WM
R308.311.365.367.376.524.531.532.5
39
006-10022-440-0MFRES.10KF0.25WT
R527.534 006-10032-440-0MFRES.100KF0.25WT
R307.334.335.336.354.355.356 006-10072-440-0MFRES 10 F1/4W
R530 006-12022-440-0MFRES 12KF0.25WT
R374 006-18022-440-0MFRES.18KF0.25WT
R322.324.328.329.523.53 006-22012-440-0MFRES 2K2F0.25WT

PHONICCORPORATION Page4Page19
MAX860/1500/2500 SERVICEMANUAL
Ref.PhonicPartNo.Specification
R525.536.537.540 006-22022-440-0MFRES 22KF0.25WT
R520.521.522 006-22032-420-0MFRES.220KF0.25WM
R325.326 006-24022-440-0MFRES.24KF0.25WT
R375 006-27032-420-0MFRES.270KF0.25WM
R323.327 006-30012-440-0MFRES.3KF0.25WT
R373 006-30022-420-0MFRES.30KF0.25WM
R366 006-33002-440-0MFRES.330 F0.25WT
R528 006-33012-440-0MFRES.3K3F0.25WT
R368.542 006-33022-440-0MFRES.33KF0.25WT
R305.306.517.518 006-39012-420-0MFRES.3K9F0.25WM
R371 006-47012-420-0MFRES.4K7F0.25WM
R301 006-49912-440-0MFRES.4K99 F0.25WT
R330.360.364.377.378 006-51072-420-0MFRES.51F0.25WM
R529 006-56022-440-6MFRES.56K+/-1%0.25WT
R370.519 006-68012-440-0kMFRES.6K8F0.25WT
R309.310.533 006-68022-420-0MFRES.68KF0.25WM
R302 006-75022-420-0MFRES.75KF0.25WT
C509 030-10558-0A0-0E/C1MFZ50V5*11 T
C9.10.301.303.310.030-10656-0A0-0E/C10MFM50V5*11 T
C319.326.508 030-10725-0A0-0E/C100MFK16VT
C510.511.512 030-22638-0A0-0E/C22MFZ25V5*11 T
C506 030-22728-0A0-0E/C220MF Z 16V8*11 T
C312.317 030-47695-000-0E/C47MFK160V P
C305 032-10636-0A0-0NP E/C10MFM25V6.3*11 T
C322 042-03020-000-0C/C2 3PFC50V5
CE-3021 C320.321042-101
44-050-0
C/C2 100PFJ100V5T
C307.309.325 042-10225-050-0C/C2 0.001MFK50V5T
C314.315 042-10345-160-6C/C2 0.01UFK100VT
C331.515.516 042-10426-050-0C/C2 0.1MFM50V5T
C323.324.327.330 042-104A8-000-0C/C2 0.1MFZ250V5
C329 042-201A5-000-0C/C2 200PFK250V
C306 042-33024-050-0C/C2 33PFJ50V5T
C328 042-391A4-050-0C/C2 390PFJ250V5T
C507 042-47124-050-0C/C2 470PFJ50V5T
C313.316 042-47164-050-0C/C2 470PFJ350V5T
C302.304 042-47325-050-0C/C2 0.047MFK50V5T

Page20
PHONICCORPORATION MAX860/1500/2500 SERVICEMANUAL
Ref.PhonicPartNo.Specification
C318 042-56224-050-0C/C2 0.0056MFJ50VT
ZD306 090-01103-010-0Z/DIODE10VK0.5WFAIRC
ZD307 090-01153-010-0Z/DIODE15VK0.5WUNIZON
ZD502 090-01472-020-0ZENER DIODE4.7VJ0.5WT
ZD303.304.305.501 090-01682-000-0ZEN/DIODE6.8VJ0.5WUNIZO
ZD301.302 090-01752-010-0ZEN/DIODE7V5K0.5WFAIRCH
D301.302.303.306.503.504 090-02000-020-0DIODE1N4148 T26MM MINI
Q506.508.509.510.512.514.515 120-00000-800-0TRAN.2SC1815 GRTOSHIBA
Q301 120-00001-400-0TRAN.2N5551 MOTOROLA
Q308 120-00009-700-0TRAN.BC546B PHILIPS(BC550)
Q507.511.513 121-00000-200-0TRAN.2SA1015 GRTOSHIBA
Q304.314.332.333 121-00000-300-0TRAN.2N5401 MOTOROLA
Q307 121-00007-500-0TRAN.BC556B PHILIPS (BC560)