Pickering SYSTEM 10 User manual

Page (1)
SWITCHING MATRIX MODULE 10-510/520/530
pickering
Issue 3.1 June 2019
User Manual
GPIB Switching Matrix Module
(Model Nos. 10-510/520/530)
pickeringtest.com pickering
SYSTEM 10/20
*Please contact Pickering for alternative
PXI/LXI/USB solutions
*

Page (II) SWITCHING MATRIX MODULE 10-510/520/530
pickering
Page (II) REED RELAY MODULE 40-110/115/120/125
pickering
© COPYRIGHT (2019) PICKERING INTERFACES. ALL RIGHTS RESERVED.
No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by
any means without the written permission of Pickering Interfaces.
Technical details contained within this publication are subject to change without notice.
ISO 9001
Reg No. FM38792

Page (III)
SWITCHING MATRIX MODULE 10-510/520/530
pickering
Page (III)
REED RELAY MODULE 40-110/115/120/125
pickering
TECHNICAL SUPPORT
For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.
WARRANTY
All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of
three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be
defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.
Products serviced and repaired outside of the warranty period are warranted for ninety days.
Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.
ENVIRONMENTAL POLICY
Pickering Interfaces operates under an environmental management system similar to ISO 14001.
Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the
environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and
safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can
be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
Worldwide Technical Support and Product Information
pickeringtest.com
Germany
Tel: [phone]
E-mail: [email protected]
Sweden
Tel: [phone]
E-mail: [email protected]
USA
Tel: (West) [phone]
Tel: (East) [phone]
E-mail: [email protected]
Czech Republic
Tel: [phone]
E-mail: [email protected]
France
Tel [phone]
E-mail [email protected]
Pickering Interfaces Headquarters
Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom
Tel: [phone]
E-Mail: [email protected]
China
Tel: [phone]
E-mail: [email protected]

Page (IV) SWITCHING MATRIX MODULE 10-510/520/530
pickering
Page (IV) GENERAL PURPOSE REED RELAY MODULE 10-110/115/120/125
pickering
Page (IV) REED RELAY MODULE 40-110/115/120/125
pickering
MEANING / DESCRIPTION SYMBOL
PROTECTIVE EARTH (GROUND)
To identify any terminal which is intended for connection to an external conductor for
protection against electric shock in case of a fault, or the terminal of a protective earth
(ground) electrode.
DANGEROUS VOLTAGE
To indicate hazards arising from dangerous voltages.
WARNING / CAUTION
An appropriate safety instruction should be followed or caution to a potential hazard
exists.
Refer to the relevant instructions detailed within the product manual.
HEAVY
If this product is heavy reference should be made to the safety instructions for
provisions of lifting and moving.
STATIC SENSITIVE
To indicate that static sensitive devices are present and handling precautions should
be followed.
!
kg
SAFETY SYMBOLS
PRODUCT SAFETY
The following safety symbols may be used on the product and throughout the product documentation.

Page (V)
SWITCHING MATRIX MODULE 10-510/520/530
pickering
Copyright Statement ...................................................................II
Technical Support and Warranty................................................III
Product Safety .............................................................................IV
Contents (this page)....................................................................V
Warnings and Cautions ..............................................................VII
Section 1
Technical Specication...............................................................1.1
Section 2
Technical Description .................................................................2.1
Functional Description..........................................................2.1
Section 3
Installation....................................................................................3.1
Pre-Operation Checks...........................................................3.1
Hardware Installation ............................................................3.1
Software Installation .............................................................3.3
Section 4
Programming Guide....................................................................4.1
Programming the Module .....................................................4.1
Section 5
Connector Information................................................................5.1
Section 6
Trouble Shooting.........................................................................6.1
Installation Problems ...........................................................6.1
Section 7
Maintenance Information............................................................7.1
Relay Lookup Tables.............................................................7.1
PCB and Component Layout................................................7.4
CONTENTS
Please use the hyperlinked text to navigate to the page required

Page (VI) SWITCHING MATRIX MODULE 10-510/520/530
pickering
THIS PAGE INTENTIONALLY BLANK

Page (VII)
SWITCHING MATRIX MODULE 10-510/520/530
pickering
Page (VII)
GENERAL PURPOSE REED RELAY MODULE 10-110/115/120/125
pickering
WARNINGS AND CAUTIONS
WARNING - HAZARDOUS ENVIRONMENTS SYMBOL
This product is not specically designed for use in hazardous environments, for example in explosive
atmospheres. If the product is to be used in hazardous environments we recommend that the user
ensures suitable protective measures are taken.
!
WARNING - DANGER OF ELECTRIC SHOCK SYMBOL
This module may contain hazardous voltages. Before removing the module from the rack remove all
supplies and disconnect user I/O signals.
Unused slots in the System 10/20 chassis are populated with blanking plates to prevent access
to user I/O signals that may be present. Blanking panels are available to order from Pickering in a
variety of slot widths. If the product is not used in this manner for example by using an extender card
then additional care must be taken to avoid contact with exposed signals.
CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL
Certain semiconductor devices used in this equipment are liable to damage due to static voltage.
Observe the following precautions when handling these devices in their unterminated state, or
sub-assemblies containing these devices:
1. Persons removing sub-assemblies from equipment using these devices must be earthed by a
wrist strap and a resistor at the point provided on the equipment.
2. Soldering irons used during the repair operations must be low voltage types with earthed tips and
isolated from the mains voltage by a double insulated transformer.
3. Outer clothing worn must be unable to generate static charges.
4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in
anti-static bags.
CAUTION - PRODUCT DOCUMENTATION SYMBOL
Suitably qualied & trained users should ensure that the accompanying documentation is fully read
and understood before attempting to install or operate the product.
!
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O
signals (refer to the Maintenance Section).
• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or
the combined weight of the modules & chassis.
• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the
chassis and the user I/O signals.
• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

Page (VIII) SWITCHING MATRIX MODULE 10-510/520/530
pickering
THIS PAGE INTENTIONALLY BLANK

Page 1.1
SWITCHING MATRIX MODULE 10-510/520/530
pickering SECTION 1 - TECHNICAL SPECIFICATION
SECTION 1 - TECHNICAL SPECIFICATION
pickeringtest.com
GPIB Switching Matrix Module 10-510/520/530
ISSUE 3.3 JUL 2019
• 8x4, 16x4 and 8x8 Matrix Formats
• 1 or 2 Pole Switching
• Modules Expandable up to 2000 Crosspoints
• Switch up to 100 Volts DC, 0.5 Amps
(1A Carry Current)
• 50W Max Power
• Uses High Reliability Pickering Ruthenium
Reed Relays For Maximum Performance
Typical Matrix: 24x16
Constructed Using Six
8x8 Modules
Y 2 Y 4 Y 8Y 1 Y 3 Y 5 Y 6 Y 7
X 1
X 2
X 3
X 4
X 5
X 6
X 7
X 8
Matrix
Crosspoint
8x8 Double Pole Matrix (10-530)
The 10-510, 10-520 and 10-530 are a range of matrix modules
arranged in 8x4, 16x4 and 8x8 congurations respectively, available
with either 1 or 2 pole switching to suit many switching requirements.
They are Intended for construction of small to medium matrix
switching systems.
Typical applications include signal routing in ATE systems,
dynamically interconnecting the Device Under Test (DUT) to all the
stimulus and measurement instruments and for high accuracy data
acquisition.
Connections are made via two front panel mounted D-Type
connectors. Larger matrices may be constructed by interconnecting
matrix modules, see diagram.
If your switching application requires any of the following:
• High density matrix with hundreds of crosspoints
• Extensive self test with relay fault diagnosis
• Isolation switching to reduce stray capacitance and DC leakage
• Internal analogue bus expansion to simplify cabling
Then look at our System 20 range of matrix modules.
*Please contact Pickering for alternative
PXI/LXI/USB solutions
*

Page 1.2 SWITCHING MATRIX MODULE 10-510/520/530
pickering
SECTION 1 - TECHNICAL SPECIFICATION
Switching Matrix Module – 10-510/520/530
pickeringtest.com
Specifications
Switching Specification
Switch Type: Ruthenium Mercury wet †
Max Standoff Voltage: 100V 100V
Max Power:
Max Switch Current:
Max Carry Current:
20W
0.5A
1.0A
50W
2.0A
3.0A
Contact Resistance
On:
Off:
Differential Thermal Offset:
200mΩ
>109Ω
<5µV
200mΩ
>109Ω
<10µV
Capacitance:
Open Channel;
Channel-Channel;
Bandwidth (50Ω):
<6pF
<20pF
10MHz
<6pF
<20pF
10MHz
Max Operate Time:
Max Release Time:
7ms
6ms
9ms
8ms
Expected Life (operations)
Low power load:
Full power load:
>1x108
>1x106
>1x109
>1x108
† Mercury wet versions may be available to special order.
Operating/Storage Conditions
Operating Conditions
Operating Temperature:
Humidity:
Altitude:
0°C to +55°C
Up to 95% non-condensing
5000m
Storage and Transport Conditions
Storage Temperature:
Humidity:
Altitude:
-20°C to +75°C
Up to 95% non-condensing
15000m
Safety & CE Compliance
All modules are fully CE compliant and meet applicable EU
directives: Low-voltage safety EN61010-1:2010, EMC Immunity
EN61326-1:2013, Emissions EN55011:2009+A1:2010.
Mechanical Characteristics
The modules conform to the 3U height (128mm) Eurocard standard
and are 160mm deep. Panel width for all versions is 2.4 Inches.
Connectors
Matrix connection is via two 37-pin D-Type male connectors (one
connector for each of the X and Y axes). Please note that these
connectors are spaced closely together so care must be taken to
use mating connectors that will t on to the front panel together.
Relay Type
The module uses instrument grade sputtered Ruthenium Reed
Switches which are suitable for switching very low level signals
with a low and stable contact resistance. Mercury Wetted Reed
Switches may be available to special order. All Pickering matrix
modules allow any combination of crosspoints to be selected.
Spare Reed Relays are built onto the circuit board to facilitate
easy maintenance with minimum downtime.
All reed relays are manufactured by our sister company Pickering
Electronics: pickeringrelay.com
Programming
The Matrix module is very easy to program using the Intelligent
IEEE-488.2 Interface:
ARESET a Open all switches on device a
DIAGNOSTIC? Report any Self Test Errors
DELAY t Force a minimum delay of tmilliseconds
between two instructions
MCLOSE a,x,y Close switch at coordinates x,y on
module a
MOPEN a,x,y Open switch at coordinates x,y on
module a
RESET Open all switches on all modules
VIEW? a View status of device a
Further matrix control may be achieved using the IEEE-488.2
stored settings commands, these permit the storage and later recall
of complex matrix congurations.
Creating Larger Matrices
Each System 10 interface can directly support matrices to over
2000 crosspoints. Larger sizes are supported using multiple
System 20 matrix modules.
Large matrices are constructed by interconnecting two or more
matrix modules. All such matrix modules must have the same
primary address (up to 30 modules may have the same primary
address). Their position within the matrix is determined by their
bank address, this is set on an additional 5 way dip switch.
Pickering can build large Matrix systems constructed and tested
to your exact requirements, please contact sales ofce for further
details.
Mixed Matrix/Multiplexers Configurations
For some users requiring very large matrix systems the cost of a
“full” matrix may prove prohibitive, in many instances a combination
of multiplexer input/output and partially lled matrix may prove quite
acceptable and could be more effective in terms of both cost and
performance. Please contact Pickering to discuss your application
in detail.

Page 1.3
SWITCHING MATRIX MODULE 10-510/520/530
pickering SECTION 1 - TECHNICAL SPECIFICATION
Switching Matrix Module – 10-510/520/530
pickeringtest.com
Ordering Information
© Copyright (2019) Pickering Interfaces. All Rights Reserved Pickering Interfaces maintains a commitment to continuous product development, consequently we reserve the right to vary from the description given in this data sheet.
Product Order Codes
8x4, 1-Pole Matrix, Ruthenium Reed
8x4, 2-Pole Matrix, Ruthenium Reed
10-510-021
10-510-022
16x4, 1-Pole Matrix, Ruthenium Reed
16x4, 2-Pole Matrix, Ruthenium Reed
10-520-021
10-520-022
8x8, 1-Pole Matrix, Ruthenium Reed
8x8, 2-Pole Matrix, Ruthenium Reed
10-530-021
10-530-022
Product Customization
Pickering System 10 modules are designed and manufactured
on our own exible manufacturing lines, giving complete product
control and enabling simple customization to meet very specic
requirements.
Customization can include:
• Alternative relay types
• Mixture of relay types
• Alternative number of relays
• Different performance specications
All customized products are given a unique part number, fully
documented and may be ordered at any time in the future. Please
contact your local sales ofce to discuss.
Internal Matrix PCB Showing
64 Pickering Reed Relays
Limiting Resistors
Built in limiting resistors on each row and column may be tted,
useful in preventing high current in-rushes which may damage the
reed switch, please specify option -R.
Please note that the module connectors are spaced closely
together so care must be taken to use mating connectors that will
t on to the front panel together.
Mating Connectors & Cabling
37-Pin D-type Socket with Crimp Pins 10-962-001
For other 37-pin connection accessories for the 10-510 series
modules please refer to the 90-007D 37-pin D-type Connector
Accessories data sheet where a complete list and documentation
can be found for accessories, or refer to the Connection Solutions
catalog.

Page 1.4 SWITCHING MATRIX MODULE 10-510/520/530
pickering
SECTION 1 - TECHNICAL SPECIFICATION
Electrical & Mechanical Specications
Voltage Supplies
Logic Supply 5Vdc ±5%.
Relay Supply 5Vdc ±10%
Relay Supply 12Vdc ±10%
Approx Weight (g) 600
Dimensions (mm)
Front Panel Width 60.9
Height 128.5
Overall Length † 189
Power /Current Consumption
Maximum 5V 250mA
12V‡ 800/2000mA
Minimum 5V 150mA
12V‡ 0mA
† Approx dimensions. Standard 160mm 3U Eurocard (as specied in DIN 41494.)
‡ First gure is for dry reed relays the second for mercury wetted versions. For more precise gures please contact
factory.

Page 2.1
SWITCHING MATRIX MODULE 10-510/520/530
pickering SECTION 2 - TECHNICAL DESCRIPTION
SECTION 2 - TECHNICAL DESCRIPTION
FUNCTIONAL DESCRIPTION
A functional block diagram is provided in Figure 2.1. The Matrix Module is powered by +5V, +12V and +5V logic
supplies via the backplane connector J1 on the Driver board (most models) or via the Relay card on Models
10-520-011/012. The module comprises either a Driver PCB feeding the Relay PCB with serial data via its control
logic IC’s or alternatively a SIMM card (Models 10-520-011/012) connected to and driving the Relay PCB. The
interface to the user test equipment is via the front panel mounted connectors.
The Relay PCB is populated with electro-mechanical relays available in SPST or DPST switch congurations
arranged in an 8x4, 16x4 or 8x8 matrix. An ‘Active’ LED on the front panel indicates when a relay is ‘closed’ via
control signals from relay drivers U1 and U2. Relay switching is determined by operator programming.
Modules can be coupled together to provide an even larger matrix as required.
Figure 2.1 - Functional Block Diagram
(Excluding SIMM Models: 10-520-011/012 and 10-520A-022)
FRONT PANEL CONNECTORS
RELAY
COILS
RELAY
CONTACTS
TO FRONT
PANEL
U1,U2
RELAY
DRIVER
CONNECTOR J1
RL1 TO RL36
(DEPENDING ON MODULE)
‘ACTIVE’ LED
INDICATING
A CLOSED
RELAY
CONNECTOR J1
DRIVER
CARD
Relay PCB

Page 2.2 SWITCHING MATRIX MODULE 10-510/520/530
pickering
SECTION 2 - TECHNICAL DESCRIPTION
THIS PAGE INTENTIONALLY BLANK

Page 3.1
SWITCHING MATRIX MODULE 10-510/520/530
pickering SECTION 3 - INSTALLATION
Page 3.1
GENERAL PURPOSE REED RELAY MODULE 10-110/115/120/125
pickering SECTION 3 - INSTALLATION
Power
Supply
(Posn 1)
Interface
Module
(Posn 2)
Other modules
(Not position dependent)
Figure 3.1 - Model 10-930A-002 Rear Access System10 Chassis
with Various Modules Fitted
kg
PRE-OPERATION CHECKS (UNPACKING)
1. Check the module for transport damage and report any damage immediately to Pickering Interfaces.
Do not attempt to install the product if any damage is evident.
2. Position the chassis relative to any other equipment the module(s) will connect with. Ensure the chassis is not
connected to the electrical supply.
3. Ensure that the designated area for the chassis containing the module is of at and solid construction to
withstand and support the combined weight of the module(s) and chassis.
SECTION 3 - INSTALLATION
!
Refer to the Warnings and Cautions at the front of this manual
Modular products require installation in a suitable System 10/20 chassis.
The module is designed for indoor use only.
!
HARDWARE INSTALLATION
ELECTRICAL CONNECTION (CHASSIS)
1. The chassis must be electrically installed in accordance with local regional electrical codes by a qualied
engineer.
2. Ensure the power supply lead provides the necessary integrity of chassis ground.
Electrostatic discharge can damage the components on the module. To avoid such damage in handling the
board refer to page VII.
Ensure that there is adequate ventilation.

Page 3.2 SWITCHING MATRIX MODULE 10-510/520/530
pickering
SECTION 3 - INSTALLATION
Page 3.2 GENERAL PURPOSE REED RELAY MODULE 10-110/115/120/125
pickering
SECTION 3 - INSTALLATION
!
MODULE INSTALLATION
The module should be installed in accordance with the following procedure:
1. Ensure that the system is turned OFF but still connected to mains so that it remains grounded.
2. If the module has address switches ensure they are set to the appropriate position. (See Section 4).
Note individual modules are not sent out with a system drawing detailing their address.
3. Choose an appropriate slot in the rack and remove the blanking plate (if tted).
(See the Pickering 10-910M IEEE-488 GPIB System 10/20 Ancillaries manual for further details).
(When tted, additional modules will be automatically recognised by the interface card. See Figure 3.1).
4. If necessary t the module guide rails as supplied with the module to both the top and bottom of the chassis
in that slot position. One guide rail slot should be to the left of the connector as shown in Figure 3.2.
5. Align the module with the backplane and screw holes at the front of the chassis.
Hold the handle whilst slowly sliding the module into the card guides until the module seats rmly into the
backplane. See Figure 3.3. The front panel of the module should be ush with the front or rear panel of the
chassis.
6. Screw the front panel of the module to the chassis front panel mounting rails.
7. Ensure all necessary modules including the power supply are tted to the rack and other slots blanked off
before powering up.
To achieve the correct initialisation of the sytem, ensure any slave chassis are powered up before the master
chassis.
Figure 3.2 - Module Guide Rail Position

Page 3.3
SWITCHING MATRIX MODULE 10-510/520/530
pickering SECTION 3 - INSTALLATION
Page 3.3
GENERAL PURPOSE REED RELAY MODULE 10-110/115/120/125
pickering SECTION 3 - INSTALLATION
Figure 3.3 - Card Insertion in a Model 10-930A-001 Front Access Chassis
SOFTWARE INSTALLATION
Refer to the Pickering manual 10-921M.
For the latest version of the driver please refer to our web site pickeringtest.com where links to our Software
Download page will provide the driver software for the various programming environments encountered.
Reconguring the Driver Card to Your Application
Your multiplexer driver card will leave the factory precongured, so take great care if you wish to change any of the
settings. If in doubt contact Pickering for further details.
Universal Driver Card: Conguration Links
There are four choices of relay settling time, this is to allow for different applications and relay types (e.g. Dry or
Mercury Wet).
† The “Settled” line is triggered after this delay
The Break-before-Make time delay is equal to half the settling time
LK4 LK5 RelaySettling Time †
0 0 4.0ms
0 1 1.0ms
1 0 0.5ms
1 1 0.0ms
LK6 LK7 Size of Y Axis
0 0 4
0 1 8
1 0 16
1 1 32
LK4 LK5 LK6 LK7 LK8 LK9
Figure 3.4 - Driver Card Links

Page 3.4 SWITCHING MATRIX MODULE 10-510/520/530
pickering
SECTION 3 - INSTALLATION
THIS PAGE INTENTIONALLY BLANK

Page 4.1
SWITCHING MATRIX MODULE 10-510/520/530
pickering SECTION 4 - PROGRAMMING GUIDE
SECTION 4 - PROGRAMMING GUIDE
Selecting the Module Address
Choose a primary device address (from 0 - 30) using the address select switch SW1 on the driver card.
Each module must have a different address to the existing modules in the rack or system.
The primary address selected in Figure 4.1 is 22 (16 + 4 + 2 = 22).
PROGRAMMING THE MODULE
Figure 4.1 - Module Address Switches
X 2 X 1 X 0 Y 1 Y 0
Figure 4.2 - Addressing
When more than one module is used to make up a large matrix (see Page 1.1); ie. where six modules are used to
make up a 24x16 matrix, then all matrix units must have the same primary address. The location of each module
within the matrix is given by its bank address. The matrix bank address is composed of two x and y components,
(see Figure 4.2) and these determine the individual matrix module positions within the larger matrix.
The bank address is constructed using 5 bits, see diagram, 3 bits for x and 2 bits for y. For example bit settings
00100 represent bank address x = 1, y = 0. There must always be a module present at the base address x = 0, y
= 0, otherwise the matrix will not be recognised by the intelligent interface.
If there is a problem with any of the modules used to make up a large matrix then an error will be detected (use the
REPORT? query to discover the cause).
ON
1 2 3 4 5
ON
1 2 3 4 5
Primary Address Secondary Address
16 8 4 2 1 16 8 4 2 1
SW1 SW2
Address
NOTE: Placing a
switch in the “ON”
position sets the
corresponding
address bit to “1”.

Page 4.2 SWITCHING MATRIX MODULE 10-510/520/530
pickering
SECTION 4 - PROGRAMMING GUIDE
For more details on programming see the manual for the IEEE-488/RS-232 interface module.
Figure 4.3 - A USB/GPIB Interface Lead
Programming Using the Intelligent GPIB/RS-232 Interface
The programming computer will need a GPIB card, a USB to GPIB Interface (Figure 4.3) or an Ethernet connection
to talk to the interface and communicate with the system depending on the type of interface tted.
• If a 10-920-001 Interface is tted a GPIB connection will be required.
• A 10-921-001 Interface requires either a GPIB or RS-232 connection.
• A 10-922-001 Interface requires an RS-232 Ethernet connection.
Switching matrices are controlled using the MCLOSE and MOPEN commands:-
To close switch at position X = 7, Y = 3 on matrix with address 11.
MCLOSE 11,7,3
Now to look at status of matrix 11.
VIEW? 8 will return “7,3”
To open last switch and close switches at positions X = 1, Y = 1 and X = 2, Y = 1 on matrix 11.
MOPEN 11,7,3;MCLOSE 11,1,1;MCLOSE 11,2,1
Now to look at status of matrix 11.
VIEW? 8 will return “1,1;2,1”
To reset all switches on matrix 11.
ARESET 11
Now to look at status of matrix 11.
VIEW? 8 will return “0,0" - 0,0 indicates no coordinates set.