Pickering 40-410 User manual

pickeringtest.com
Issue 9.3 January 2020
40-410 User Manual
PXI Digital I/O Module

Page (II) DIGITAL I/O MODULE 40-410
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Page (II) REED RELAY MODULE 40-110/115/120/125
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© COPYRIGHT (2020) PICKERING INTERFACES. ALL RIGHTS RESERVED.
No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by
any means without the written permission of Pickering Interfaces.
Technical details contained within this publication are subject to change without notice.
ISO 9001
Reg No. FM38792

Page (III)
DIGITAL I/O MODULE 40-410
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Page (III)
REED RELAY MODULE 40-110/115/120/125
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TECHNICAL SUPPORT
For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.
WARRANTY
All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of
three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be
defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.
Products serviced and repaired outside of the warranty period are warranted for ninety days.
Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.
ENVIRONMENTAL POLICY
Pickering Interfaces operates under an environmental management system similar to ISO 14001.
Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the
environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and
safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can
be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
Worldwide Technical Support and Product Information
pickeringtest.com
Germany
Tel: [phone]
E-mail: [email protected]
Sweden
Tel: [phone]
E-mail: [email protected]
USA
Tel: (West) [phone]
Tel: (East) [phone]
E-mail: [email protected]
Czech Republic
Tel: [phone]
E-mail: [email protected]
France
Tel [phone]
E-mail [email protected]
Pickering Interfaces Headquarters
Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom
Tel: [phone]
E-Mail: [email protected]
China
Tel: [phone]
E-mail: [email protected]

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Page (IV) REED RELAY MODULE 40-110/115/120/125
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MEANING / DESCRIPTION SYMBOL
PROTECTIVE EARTH (GROUND)
To identify any terminal which is intended for connection to an external conductor for
protection against electric shock in case of a fault, or the terminal of a protective earth
(ground) electrode.
DANGEROUS VOLTAGE
To indicate hazards arising from dangerous voltages.
WARNING / CAUTION
An appropriate safety instruction should be followed or caution to a potential hazard
exists.
Refer to the relevant instructions detailed within the product manual.
HEAVY
If this product is heavy reference should be made to the safety instructions for
provisions of lifting and moving.
STATIC SENSITIVE
To indicate that static sensitive devices are present and handling precautions should
be followed.
!
kg
SAFETY SYMBOLS
PRODUCT SAFETY
The following safety symbols may be used on the product and throughout the product documentation.

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DIGITAL I/O MODULE 40-410
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Copyright Statement ...................................................................II
Technical Support and Warranty................................................III
Product Safety .............................................................................IV
Contents (this page)....................................................................V
Warnings and Cautions ..............................................................VII
Section 1
Technical Specication...............................................................1.1
Section 2
Technical Description .................................................................2.1
Functional Description..........................................................2.1
Connecting To Open Collector Outputs ..............................2.2
Section 3
Installation....................................................................................3.1
Pre Operation Checks...........................................................3.1
Hardware Installation ............................................................3.2
Software Installation .............................................................3.2
Testing Operation ..................................................................3.3
Section 4
Programming Guide....................................................................4.1
Programming Options For Pickering PXI Modules ............4.1
Module Architecture..............................................................4.2
Programming The Module - Input ........................................4.3
Programming The Module - Output .....................................4.4
Section 5
Connector Information................................................................5.1
Section 6
Trouble Shooting.........................................................................6.1
Section 7
Maintenance Information............................................................7.1
PCB Component Layout .......................................................7.1
CONTENTS

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Page (VII)
DIGITAL I/O MODULE 40-410
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Page (VII)
2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579
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WARNINGS AND CAUTIONS
WARNING - HAZARDOUS ENVIRONMENTS SYMBOL
This product is not specically designed for use in hazardous environments, for example in explosive
atmospheres. If the product is to be used in hazardous environments we recommend that the user
ensures suitable protective measures are taken.
!
WARNING - DANGER OF ELECTRIC SHOCK SYMBOL
This module may contain hazardous voltages. Before removing the module from the rack remove all
supplies and disconnect user I/O signals.
Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O
signals that may be present. Blanking panels are available to order from Pickering in a variety of
slot widths. If the product is not used in this manner for example by using an extender card then
additional care must be taken to avoid contact with exposed signals.
Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.
This module must not be used for the switching of Mains Circuits. For the switching of voltages up
to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must
be fully isolated from the Mains Circuit and the safety earth.
The host chassis must be correctly installed and be connected to mains or factory safety ground,
please refer to your chassis installation manual.
Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT
For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage
Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved
by a transformer in which the primary windings are separated from the secondary windings by
reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.
CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL
Certain semiconductor devices used in this equipment are liable to damage due to static voltage.
Observe the following precautions when handling these devices in their unterminated state, or
sub-assemblies containing these devices:
1. Persons removing sub-assemblies from equipment using these devices must be earthed by a
wrist strap and a resistor at the point provided on the equipment.
2. Soldering irons used during the repair operations must be low voltage types with earthed tips and
isolated from the mains voltage by a double insulated transformer.
3. Outer clothing worn must be unable to generate static charges.
4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in
anti-static bags.
PXI Switching
Module
Device
Under Test
Power
Supply
Power
Supply
Host Chassis
Secondary Circuit
Mains
Circuit
Mains
Circuit
Mains/Factory
Safety Ground

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579
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CAUTION - PRODUCT DOCUMENTATION SYMBOL
Suitably qualied & trained users should ensure that the accompanying documentation is fully read
and understood before attempting to install or operate the product.
!
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O
signals (refer to the Maintenance Section).
• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or
the combined weight of the modules & chassis.
• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the
chassis and the user I/O signals.
• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.
• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on
the front of the unit.

Page 1.1
DIGITAL I/O MODULE 40-410
pickering SECTION 1 - TECHNICAL SPECIFICATION
SECTION 1 - TECHNICAL SPECIFICATION
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PXI Digital I/O Module 40-410
ISSUE 9.1 SEP 2019
• Digital I/O Module - 32-Bits Out, 32-Bits In
• Open Collector and TTL Output Versions
• Programmable By Bit, Byte or Word
• TTL Outputs Suitable for Driving External
Logic
• Open Collector Transistor Outputs Suitable
for Driving External Relay Coils
• Operating Speed <10µs
• VISA, IVI & Kernel Drivers Supplied for
Windows
• Supported by PXI or LXI Chassis
• 3 Year Warranty
IN1
IN2
IN32
OUT32
OUT2
OUT1
Digital I/O Capabillity Of The 40-410
The 40-410 range of digital I/O modules are suitable for operating
external devices, such as heavy duty relays (power, RF and high
voltage types), solenoids and lamps. They can also be used for
interfacing with external logic such as a programmable instrument
with a BCD interface.t
Two choices of output drive are available: TTL for interacting with
external logic and Open Collector Transistor for operating external
devices with voltages to 50VDC and current to 500mA.
Writing and reading can be done at bit, byte or word level to
simplify programming effort. Applications include generating control
signals, stimulus and sensing status from digital devices.
If you would like to build your own circuitry into a digital I/O module
then please look at our 40-220 Breadboard Module.

Page 1.2 DIGITAL I/O MODULE 40-410
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SECTION 1 - TECHNICAL SPECIFICATION
Digital I/O Module – 40-410
pickeringtest.com
Specifications
Power Requirements
+3.3V +5V +12V -12V
0 0.2A 0 0
Operating/Storage Conditions
Operating Conditions
Operating Temperature:
Humidity:
Altitude:
0°C to +55°C
Up to 90% non-condensing
5000m
Storage and Transport Conditions
Storage Temperature:
Humidity:
Altitude:
-20°C to +75°C
Up to 90% non-condensing
15000m
PXI & CompactPCI Compliance
The module is compliant with the PXI Specication 2.2. Local Bus,
Trigger Bus and Star Trigger are not implemented.
Uses a 33MHz 32-bit backplane interface.
Safety & CE Compliance
All modules are fully CE compliant and meet applicable EU
directives: Low-voltage safety EN61010-1:2010, EMC Immunity
EN61326-1:2013, Emissions EN55011:2009+A1:2010.
Mechanical Characteristics
Single slot 3U PXI (CompactPCI card).
3D models for all versions in a variety of popular le formats are
available on request.
Connectors
PXI bus via 32-bit P1/J1 backplane connector.
Signals via front panel 96-pin male micro-D connector, for pin outs
please refer to the operating manual.
Note: Care must be taken when interfacing the 40-410 smodule
with external circuits which may produce high voltage spikes or RF
interference. Additional noise protection may be required, please
contact Pickering if you wish to discuss your requirement.
General Specification
TTL Output Driver
Maximum Drive:
Maximum Voltage:
Maximum Current Drive:
Operate/Release Time:
15 TTL loads
7V*
Sink 8mA, Source 0.4mA
<10µs
Open Collector Transistor
Driver I.C.:
Maximum Standoff Voltage:
Maximum Current Sink:
Operate/Release Time:
ULN2803LW O.C. driver
50V*
500mA single output per byte,
120mA all outputs on.
<10µs
Digital Input (All Models)
Input Range: TTL input thresholds,
absolute maximum input:
-1.5V to +6.5V, ±20mA
* For full voltage rating, signal sources must be fully isolated from
mains supply and safety earth.

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DIGITAL I/O MODULE 40-410
pickering SECTION 1 - TECHNICAL SPECIFICATION
Digital I/O Module – 40-410
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Ordering Information
Mating Connectors & Cabling
For connection accessories for the 40-410 series please refer
to the 90-016D 96-pin micro-D Connector Accessories data
sheet where a complete list and documentation can be found for
accessories, or refer to the Connection Solutions catalog.
Product Order Codes
Digital I/O Module
32 In/32 Out (TTL)
32 In/32 Out (Open Collector)
40-410-001
40-410-002
Product Customization
Pickering PXI modules are designed and manufactured on our own
exible manufacturing lines, giving complete product control and
enabling simple customization to meet very specic requirements.
All customized products are given a unique part number, fully
documented and may be ordered at any time in the future. Please
contact your local sales ofce to discuss.

Page 1.4 DIGITAL I/O MODULE 40-410
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SECTION 1 - TECHNICAL SPECIFICATION
Digital I/O Module – 40-410
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Supporting Products & Software
We also offer customized cabling and have a free online Cable Design Tool that can be
used to create custom cable solutions for many applications.
Visit: pickeringtest.com/cdt to start your design.
Mass Interconnect
We recommend the use of a mass interconnect solution when an Interchangeable Test
Adapter (ITA) is required for a PXI or LXI based test system. Our modules are fully
supported by both Virginia Panel and MacPanel.
Pickering Reed Relays
We are the only switch provider with in-house reed relay manufacturing capability via
our sister company, Pickering Electronics. These instrument grade reed relays feature
SoftCenter® technology, ensuring long service life and repeatable contact performance.
To learn more, please go to: pickeringrelay.com
Chassis Compatibility
This PXI module must be used in a suitable chassis. It is compatible with the following chassis types:
• All chassis conforming to the 3U PXI and 3U Compact PCI (cPCI) specication
• Legacy and Hybrid Peripheral slots in a 3U PXI Express (PXIe) chassis
• Pickering Interfaces LXI or LXI/USB Modular Chassis
Chassis Selection Guide
Standard PXI or hybrid PXIe Chassis from any Vendor:
• Mix our 1000+ PXI switching & simulation modules with any
vendor’s PXI instrumentation
• Embedded or remote Windows PC control
• Real-time Operating System Support
• High data bandwidths, especially with PXI Express
• Integrated module timing and synchronization
Pickering LXI or LXI/USB Modular Chassis—only accept
our 1000+ PXI Switching & Simulation Modules:
• Ethernet or USB control enables remote operation
• Low-cost control from practically any controller
• LXI provides manual control via Web browsers
• Driverless software support
• Power sequencing immunity
• Ethernet provides chassis/controller voltage isolation
• Independence from Windows operating system
Connectivity Solutions
We provide a full range of supporting cable and connector solutions for all our switching products—20 connector families with 1200+
products. We offer everything from simple mating connectors to complex cables assemblies and terminal blocks. All assemblies are
manufactured by Pickering and are guaranteed to mechanically and electrically mate to our modules.
Connectors & Backshells Multiway Cable Assemblies RF Cable Assemblies Connector Blocks

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DIGITAL I/O MODULE 40-410
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Digital I/O Module – 40-410
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Supporting Products & Software
© Copyright (2020) Pickering Interfaces. All Rights Reserved Pickering Interfaces maintains a commitment to continuous product development, consequently we reserve the right to vary from the description given in this data sheet.
Programming
Pickering provide kernel, IVI and VISA (NI & Keysight) drivers which are compatible with all Microsoft supported versions of Windows and
popular older versions. For a list of all supporting operating systems, please see: pickeringtest.com/os
The VISA driver is also compatible with Real-Time Operating Systems such as LabVIEW RT. For other RTOS support contact Pickering.
These drivers may be used with a variety of programming environments and applications including:
• Pickering Interfaces Switch Path Manager
• National Instruments products (LabVIEW, LabWindows/CVI, Switch Executive, MAX, TestStand, VeriStand, etc.)
• Microsoft Visual Studio products (Visual Basic, Visual C+)
• Keysight VEE and OpenTAP
• Mathworks Matlab
• Marvin ATEasy
• MTQ Testsolutions Tecap Test & Measurement Suite
Drivers for popular Linux distributions are available, other environments are also supported, please contact Pickering with specic enquiries.
We provide Soft Front Panels (SFPs) for our products for familiarity and manual control, as well as comprehensive documentation and
example programs to help you develop test routines with ease.
To learn more about software drivers and development environments, please go to:
pickeringtest.com/software
Signal Routing Software
Our signal routing software, Switch Path Manager, automatically selects and energizes switch
paths through Pickering switching systems. Signal routing is performed by simply dening test
system endpoints to be connected together, greatly accelerating Test System software
development. To learn more, please go to: pickeringtest.com/spm
Diagnostic Relay Test Tools
eBIRST Switching System Test Tools are designed specically for our PXI, PCI or LXI
products, these tools simplify switching system fault-nding by quickly testing the system
and graphically identifying the faulty relay.
To learn more, please go to: pickeringtest.com/ebirst
Three Year Warranty & Guaranteed Long-Term Support
All standard products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of three
years from the date of delivery to the original purchaser. Extended warranty and service agreements are available for all our modules and
systems with various levels to suit your requirements. Although we offer a 3-year warranty as standard, we also include guaranteed long-
term support—with a history of supporting our products for typically 15-20 years. To learn more, please go to: pickeringtest.com/support
Available Product Resources
We have a large library of product resources including success stories, product and support videos, articles, as well as complete product
catalogs and product reference maps to assist when looking for the switching, simulation and cable and connector solutions you need.
We have also published handy reference books on Switching Technology and for the PXI and LXI standards.
To view, download or request any of our product resources, please visit: pickeringtest.com/resources

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Page 2.1
DIGITAL I/O MODULE 40-410
pickering SECTION 2 - TECHNICAL DESCRIPTION
SECTION 2 - TECHNICAL DESCRIPTION
FUNCTIONAL DESCRIPTION
A functional block diagram is provided in Figure 2.1. The Module is powered by the +5V supply from the PXI
backplane via Compact PCI connector J1. The interface to the user test equipment is via the front panel mounted
96-pin micro-D connector, J2. The module comprises Open Collector output drivers U16 to U19, TTL input/output
drivers U8 to U15, control logic U3 to U4, conguration EEPROMS U2 and U7 and PCI Bridge U1. The module
conguration, i.e. Open collector output or TTL output, is determined by data stored in EEPROM U7. U16 to U19 and
U8 to U15 are addressed by PCI bridge U1 to output the required signal. PCI Bridge U1 is congured by EEPROM
U2.
96-PIN MICRO-D
CONNECTOR
J2
MODULE
CONFIGURATION
U7
PCI
BRIDGE
U1
PCI BRIDGE
CONFIGURATION
U2
TERMINATING
RESISTORS
R4 TO R15
COMPACT PCI
BUS
CONNECTOR
J1
+5V
0V
OPEN
COLLECTOR
OUTPUTS
U16 to U19
(40-410-002)
CONTROL
LOGIC
U3, U4,
U5, U6
TTL
INPUTS
U12 to U15
TTL
OUTPUTS
U8 to U11
(40-410-001 ONLY)
Figure 2.1 - Digital I/O Module 40-410: Functional Block Diagram

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SECTION 2 - TECHNICAL DESCRIPTION
CONNECTING TO OPEN COLLECTOR OUTPUTS
A typical user connection to an open collector output of the 40-410-002 module is shown in Figure 2.2 below.
Output connections 1-32
Each open collector output features a peak load current of 500mA and can withstand 50V in the off state, Outputs
may be paralleled for higher current capability.
Vcomm connections
The Vcomm connection offers the user an optional protection diode (D1). This diode is present to protect the output
device from a high voltage transient pulse often caused when switching large inductive loads such as relay coils.
When Vcomm is connected to an external voltage all output protection diodes are in circuit.
Vcomm
0V
40-410-002 Module
Out 1-32 User’s External
Voltage Supply
(Max 50V)
User Connections
D1
Figure 2.2 - Using An Open Collector Driver Output (40-410-002)

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DIGITAL I/O MODULE 40-410
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Page 3.1
REED RELAY MODULE 40-110/115/120/125
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kg
PREOPERATION CHECKS (UNPACKING)
1. Check the module for transport damage and report any damage immediately to Pickering Interfaces.
Do not attempt to install the product if any damage is evident.
2. Position the chassis relative to any other equipment the module(s) will connect with. Ensure the chassis is not
connected to the electrical supply.
3. Ensure that the designated area for the chassis containing the module is of at and solid construction to
withstand and support the combined weight of the module(s) and chassis.
SECTION 3 - INSTALLATION
!
Refer to the Warnings and Cautions at the front of this manual
Modular products require installation in a suitable PXI/LXI chassis. The module is designed for indoor use only.
Figure 3.1 - Installing the Module into a PXI/cPCI/LXI Chassis
PXI / LXI Chassis

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SECTION 3 - INSTALLATION
Page 3.2 REED RELAY MODULE 40-110/115/120/125
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SECTION 3 - INSTALLATION
SOFTWARE INSTALLATION
First install the appropriate Pickering PXI switch card drivers by running the installer program Setup.exe (provided
in a compressed zip le), either from the CD-ROM supplied, or by downloading the latest version from our website
pickeringtest.com - the recommended method. Setup is accompanied by a ReadMe le containing
additional installation information. A single installation covers all cards in the System 40, System 45 and System
50 ranges.
When installation completes, the installed drivers’ ReadMe le is offered for display. It can also be displayed
later using a shortcut on the Programs>>Pickering menu.
If you are not a LabVIEW user you should choose the “full” version, and once that has been installed run
the LabVIEW Runtime Engine installer via the shortcut on the Programs>>Pickering menu. In the absence of
LabVIEW the Runtime Engine is required to support the Pickering Test Panels application.
!
HARDWARE INSTALLATION
ELECTRICAL CONNECTION (CHASSIS)
1. The chassis must be electrically installed in accordance with local regional electrical codes by a qualied
engineer.
2. The chassis must be grounded.
Electrostatic discharge can damage the components on the module. To avoid such damage in handling the
board refer to page VII.
Ensure that there is adequate ventilation.
The module should be installed in accordance with the following procedure:
1. Ensure that the system is turned OFF but still connected to mains so that it remains grounded.
2. Choose an appropriate slot in the rack.
3. Remove the blanking plate for the chosen slot.
4. Ensure that the injector/ejector handle is in its downward position. Align the module with the card guides on
the top and bottom of the slot.
Do not raise the injector/ejector handle whilst inserting the module as the module will not insert properly.
5. Hold the handle whilst slowly sliding the module into the card guides until the handle catches on the injector/
ejector rail (refer to Figure 3.1).
6. Raise the injector/ejector handle until the module rmly seats into the backplane. The front panel of the
module should be ush with the front panel of the chassis.
7. Secure the front panel of the module using both screws to the chassis front panel mounting rails.
8. In a system employing a remote control interface to connect an external controller to a PXI chassis or to link
multiple chassis, power-up the system as follows:
a. For a system comprising an external controller and one chassis, power up the chassis before powering up
the external controller.
b. For a system comprising more than one chassis, turn ON the last chassis in the system followed by the
penultimate, etc, and nally turn ON the external controller or chassis containing the system controller.
9. For Pickering Interfaces modular LXI installation there is no requirement to use any particular power up
sequence.

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Figure 3.3 - General Soft Front Panel Selector
TESTING OPERATION
After installation of the hardware and Pickering PXI Driver software package start the General Soft Front
Panel (GSFP) using the desktop icon or via the Start menu (Start Menu-> Pickering Interfaces Ltd ->
General Soft Front Panel).
A selector panel will appear, listing all installed Pickering PCI, PXI or LXI switch cards and resistor cards. Click
on the card you wish to control, and a graphical control panel is presented allowing operation of the card.
Panels can be opened simultaneously for all the installed cards.
More details how to use the GSFP can be found in the manual, via menu Help\Manual
Figure 3.2 - General Soft Front Panel Icon

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