PIKE Technologies CrushIR 181-1 Series User manual

CrushIRTM
15 Ton Hydraulic Press
Installation and User Guide

The information in this publication is provided for reference only. All information
contained in this publication is believed to be correct and complete. PIKE
Technologies Inc. shall not be liable for errors contained herein nor for incidental
or consequential damages in connection with the furnishing, performance, or
use of this material. All product specifications, as well as the information
contained in this publication, are subject to change without notice.
This publication may contain or reference information and products protected
by copyrights or patents and does not convey any license under the patent rights
of PIKE Technologies, Inc. nor the rights of others. PIKE Technologies Inc. does
not assume any liability arising out of any infringements of patents or other
rights of third parties.
This document contains confidential or proprietary information of PIKE
Technologies, Inc. Neither this document nor the information herein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as
specifically authorized by PIKE Technologies, Inc.,
PIKE Technologies, Inc. makes no warranty of any kind with regard to this
material including, but not limited to, the implied warranties of merchantability
and fitness for a particular purpose.
Copyright 1991-2019 by PIKE Technologies, Inc., Madison, WI 53719. Printed in
the United States of America. All world rights reserved. No part of this
publication may be stored in a retrieval system, transmitted, or reproduced in
any way, including but not limited to, photocopy, photograph, magnetic or other
record, without the prior written permission of PIKE Technologies, Inc.
Address Comments to:
PIKE Technologies, Inc.
6125 Cottonwood Drive
Madison, WI 53719
Phone [phone]
Fax [phone]
E-mail [email protected]
Web Site www.piketech.com
Nov. 20, 2019

Contents
Introduction
1
Design Diagram
1
Unpacking Your Accessory
2
Packing list
2
Installation
3
Graphic Diagram
3
Precautions
4
Maximum Force
4
Safety
4
Specifications
4
Cleaning Procedures
4
Voltage Ratings
4
Power Supply Definitions
5
Labels
5
Replacement Parts List
6

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Introduction
The CrushIR™ is a 15 US ton (13.6 metric ton) digital hydraulic press ideal for making KBr transmission
pellet samples such as KBr pellets and thin films with heated platens for FTIR analysis. With its digital
pressure reading, the CrushIR™ provides excellent reproducibility and efficient operation. Its adjustable
open port design allows for easy insertion and removal of the pellet press and heated platens, both
available from PIKE Technologies.
The PIKE CrushIR includes a transparent protective shield making it safe for operation in a busy
laboratory environment. Access for vacuum hose and other utilities is made through a port in the rear of
the press. The adjustable die stop provides flexibility for die designs of short and longer dimensions
yielding an open stand range from 2 to 4.5 inches (5 to 11.5 cm). The efficient sized ram stroke of 0.45
inches (12 mm) and adjustment screw speeds pellet making by minimizing the time required to achieve
the desired force.
All mechanical components of the press are enclosed in a safety metal cabinet. The access area is
protected by a high-impact polymer shield.
Figure 1. Front view of the CrushIR Digital Hydraulic Press
Adjustable Die Stop
Press Arm
Packing Bolts
Hydraulic Fluid Release Nut

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Unpacking Your Accessory
In order for you to quickly verify receipt of your accessory, we have included a packing list. Please
inspect the contents of the shipping box carefully. Contact PIKE immediately if any discrepancies are
found.
The CrushIR is packed in a wooden shipping box. Remove screws from the box to take off the cover of
the shipping box. Remove the 4 packing bolts located at the corners of the CrushIR base plate. Lift the
CrushIR and put it into place where it will be used to make pellets.
CAUTION: THE CrushIR IS HEAVY - 52 LB., 24 KG. OBTAIN HELP TO LIFT AND MOVE THE CrushIR
DIGITAL HYDRAULIC PRESS
Packing List
CrushIR Manual
CrushIR
Press Arm
PN 350-181110
PN 181-1XXX
PN 181-0028
Quantity 1
Quantity 1
Quantity 1
3/16” Hex Wrench
Power Supply with Plugs
PN 410-0058
PN 076-1000
Quantity 1
Quantity 1

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Installation
Using the 3/16” hex wrench, fully loosen the hydraulic fluid retaining screw located at the right, upper
side of the CrushIR.
NOTE: THE CrushIR WILL NOT FUNCTION UNLESS THIS SCREW IS LOOSENED. WARNING - ALWAYS CLOSE
THE FLUID RETAINING SCREW TO TRANSPORT OR TILT THE CrushIR.
Install the hydraulic press arm onto the CrushIR by pushing it over the bar and then rotating it clockwise
into its locked position. Then install the country specific plug into the power supply. Install the power
supply connector into the rear of the CrushIR digital hydraulic press. The digital display will read 00.0
when the power supply is installed and no force is applied. The force reading on the CrushIR digital
display is shown in US ton units.
Using Your Hydraulic Press
Place your pellet press into the CrushIR adjusting the die stop until it comes into contact with the pellet
press. Position the pellet press so that it’s top and bottom are centered relative to the die stop and the
hydraulic ram. Close the protective shield. Turn the pressure lock/release knob fully clockwise to close.
Apply force to the pellet press by pumping the press arm up and down. Continue applying force to the
pellet press until you reach its maximum rating. In the case of the PIKE Evacuable Pellet Press, the
maximum load is 10 US tons.
WARNING - Never exceed the maximum force rating of the pellet press.
Allow the force to stay at the maximum value for about 1 minute. Then release the force by turning the
pressure lock/release knob counterclockwise. Open the protective shield and remove the pellet press to
extract the pellet.
NOTE:KBR POWDER IS SOFT AND COMPRESSIBLE. WHEN MAXIMUM FORCE IS APPLIED TO THE
POWDER IT IS NORMAL FOR THE DIGITAL READING TO DROP INITIALLY BEFORE IT SETTLES AND
REACHES A STEADY-STATE READING.
Adjustable Die Stop
Protective Shield
Pellet Press
Pressure Lock Release Knob

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Precautions
Maximum Force
The CrushIR can deliver up to 15 tons of force. Do not exceed the maximum force rating of the pellet
press. For example, the PIKE Evacuable Pellet Press has a maximum force rating of 10 tons. Carefully
review the user manual for your pellet press to find its maximum force rating. Exceeding the maximum
force rating will result in damage to the pellet press.
The fluid retaining screw must be released before using the CrushIR (see page 5). The fluid retaining
screw must be secured (closed) if you transport the CrushIR or if you need to tilt it or lay on its side.
Failure to follow these procedures will result in non-operation and/or leaking of fluid.
Safety
Always close the transparent protective shield before applying force to the pellet press. Failure to
follow this procedure could result in physical injury to the operator. Protection provided by the
equipment may be impaired if the equipment is used with accessories not provided or recommended by
the manufacture, or is used in a manner not specified by the manufacturer.
Periodically inspect the external power supply interconnect cord, transparent protective shield, and
other parts for damage. If any damage is observed, do not use the equipment and contact PIKE
Technologies for replacement parts.
Do not position the equipment in a space where it is difficult to disconnect the power cord at the rear of
the equipment.
Environmental Ratings
Installation Category II: (Transient Over-voltage)
Pollution Degree 2: (Temporary conductivity caused by condensation)
Altitude Limit: 2,000 meters
Usage: Indoor
Ambient Temperature: 40 °C max
Humidity: 80% RH non-condensing
Cleaning Procedures
Clean the CrushIR Hydraulic Press using a cloth dampened with water. Clean the Pellet Press and any
residual KBr powder using water. Dry thoroughly after cleaning. Decontamination is not required.
Equipment Voltage Ratings
External Power Supply: 90-264 VAC, 50/60 Hz, 0.5 Amps max
CrushIR Hydraulic Press: 9 VDC, 18 Watts max

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Power Supply Symbol Definitions
DC Direct Current
AC Alternating Current
Equipment protected throughout by Double or Reinforced Insulation
Special Handling Requirements for KBr Powder
Read and follow the MSDS sheet recommendations for the KBr Powder prior to use. Observe all safety
precautions and procedures while handling the KBr powder and finished pressed pellets. Follow MSDS
recommended clean-up, spill procedures for the KBr Powder.
Label
Description
Location
CE marking indicates the accessory complies
with the essential requirements of the relevant
European health, safety and environmental
protection legislations.
This symbol is located on the
backside of the hydraulic press
accessory.
The crossed out wheeled bin is a clear
reminder that the product must not be
disposed with household waste. It is the
responsibility of the buyer to discard the
product in accordance with federal, regional,
and local environmental regulations.
This symbol is located on the
backside of the hydraulic press
accessory.
The RoHS symbol indicates this product is
free from RoHS prohibited elements and
compounds (Pb, Cd, Hg, Hex-Cr, PBB, and
PBDE).
This symbol is located on the
backside of the hydraulic press
accessory.
This label indicates power consumption
information.
This symbol is located on the
backside of the hydraulic press
accessory.

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Replacement Parts and Options
The following parts and options may be ordered for the CrushIR accessory:
Part Number Description
076-1000 DC Power Supply
181-0028 Press Handle
410-0058 3/16” Hex Wrench
Other PIKE products available for work with the Hydraulic Press
160-8010 KBr Powder 100g
161-1900 13 mm Die Kit
161-5050 Agate Mortar and Pestle, 50 mm
181-2000 PIKE Heated platens
076-1210 Digital Temperature Control Module (required for Heated Platens)
162-5300 Magnetic Pellet Holder
162-5410 Sample Card –for 13 mm Pellets (10)
Regulatory Compliance
We hereby declare that this product conforms to the following standards:
Safety Requirements For Electrical Equipment For Measurement, Control, And Laboratory
Use –Part 1: General Requirements [IEC 61010‐1:2010 Ed.3+A1]
Safety Requirements For Electrical Equipment For Measurement, Control, And Laboratory
Use Part 2‐010: Particular Requirements For Laboratory Equipment For The Heating Of
Materials [IEC 61010‐2‐010:2003 Ed.2]
RoHS 2.0: 2011/65/EU
The crossed out wheeled bin is a clear reminder that the
product must NOT be disposed with household waste. It
is the responsibility of the buyer to discard the product
in accordance with Federal, regional and local
environmental regulations.
This label is located outside
the accessory, on the back
cover.

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