Pilot Communications PBAT-Gate User manual

PBAT-Gate Battery Monitoring System
Installation & Operation Manual
V3.3
PILOT (HENGQIN) CO., LTD.
珠海横琴派诺技术有限公司

Danger and warning!
This device can be installed only by professionals.
The manufacturer shall not be held responsible for any accident caused by the failure to
comply with the instructions in this manual.
Risks of electric shocks, burning, or explosion
This device can be installed and maintained only by qualified people.
Before operating the device, isolate the voltage input and power supply and
short-circuit the secondary windings of all current transformers.
Use appropriate voltage tester to make sure the voltage has been cut-off.
Put all mechanical parts, doors, or covers in their original positions before energizing
the device.
Always supply the device with the correct working voltage during its operation.
Failure to take these preventive measures could cause damage to equipment or
injuries to people.

Content
Chapter 1 Introduction ............................................................................................................................1
1.1 System Structure ......................................................................................................................3
1.2 Applications ................................................................................................................................4
1.3 Measurement.............................................................................................................................4
Chapter 2 Installation and Wiring .........................................................................................................5
2.1 Environment...............................................................................................................................5
2.2. Installation and Usage............................................................................................................5
2.3 Order Information................................................................................................................... 11
2.4 Power Supply .........................................................................................................................12
Chapter 3Display and Operation instruction ...................................................................................13
3.1 Summary ................................................................................................................................. 13
3.2 Key features............................................................................................................................ 13
3.3 Data Query.............................................................................................................................. 13
Chapter 4 Webpage Illustration ......................................................................................................... 16
4.1 Summary ................................................................................................................................. 16
4.2 Login .........................................................................................................................................16
4.3 Real-time Data ....................................................................................................................... 17
4.4 History data ............................................................................................................................. 18
4.5 Discharge Data ...................................................................................................................... 20
4.6 Reports..................................................................................................................................... 21
4.7 Fault Statistics ........................................................................................................................22
4.8 Real-Time alarm..................................................................................................................... 22
4.9 Alarm History .......................................................................................................................... 24

4.10 Setting....................................................................................................................................25
Chapter 5 SNMP Agent .......................................................................................................................38
5.1 Summary................................................................................................................................ 38
5.2 OID Define............................................................................................................................. 38
5.3 Data Query ............................................................................................................................ 39
Chapter 6 Data collection.................................................................................................................... 40
6.1 Summary ................................................................................................................................. 40
6.2 Collector function ................................................................................................................... 40
Chapter 7 Data Forwarding Function ............................................................................................... 42
7.1 Summary ................................................................................................................................. 42
7.2 Forwarding table configuration ........................................................................................... 42
7.3 Data Forwarding Function ................................................................................................... 42
Chapter 8 Alarm System ..................................................................................................................... 44
8.1 Summary ................................................................................................................................. 44
8.2 Alarm Analysis ........................................................................................................................ 44
Chapter 9 Auxiliary Function .............................................................................................................. 48
9.1 Communication ...................................................................................................................... 48
9.2 Clock......................................................................................................................................... 48
Chapter 10 SOC remaining capacity................................................................................................ 49
10.1 SOC Remaining capacity calculating Description ....................................................... 49
Chapter 11 Maintenance and Trouble shooting ............................................................................. 51
Chapter 12 Technical Specification................................................................................................... 52

1
Chapter 1 Introduction
The battery monitoring system is used for the performance testing of various battery
strings, comprehensive measurement to determine battery performance, and the failure of
the battery will display and alarm, the battery can also be effectively activated maintenance,
Can be real-time monitoring of the battery running status and its operating parameters, the
battery pack self-diagnose and automatically make the appropriate maintenance, you can
use the network to achieve remote, telemetry, control intelligent monitoring system.
Real-time running status and health status of the battery strings, timely detection of the
battery used in the process of the problems and to achieve automatic maintenance function.
Keep the battery string in voltage balance while floating charge, so that each unit of the
battery to maintain the best active state, improve the battery backup time and operating life,
timely detection of backward battery and automatic on-line activation maintenance, this
greatly reduces the manpower, material and other maintenance costs, improve the safety
of battery use to reduce the accident rate, effective energy-saving emission reduction, for
the use of units to create a good economic and social benefits.
Product Features:
（1）Real-time monitoring of the battery voltage, charge and discharge current, resistance,
temperature, SOC, SOH
（2）Intelligent adjust parameters sampling frequency under the charging and discharging
status, improve the accuracy of calculation
（3）Advanced measurement algorithms, without the need for large current discharge, will
not damage the battery health
（4）Detect the battery’s Commissioning/idle status, intelligent switching systems Run
/Sleep, achieve low power consumption
（5）Ring network topology, Communication within the ring circuit occurs automatically
forma double-stranded structure, to ensure the communication stability

2
（6）Distributed deployment and Ethernet network management, can adapt to any
environment seamlessly site
（7）Detailed historical data recording, sound alarm event management, provide battery
maintenance, failure analysis, report generation from data support
（8）A variety of alarm linkage, So quickly found unexpected events

3
1.1 System Structure
PBAT battery monitoring system consists of a gateway module, single acquisition module,
battery pack collection module, Hall sensors, temperature and humidity sensors and
datacenters, each module functions as following:
Module Name
Illustration
Gateway
Realization battery data acquisition, control, alarm and
event logging upload
Single acquisition
module
Measuring single cell voltage, temperature, resistance
and alarm indication
Pack collection
module
Measuring the pack voltage and current parameters
Current sensor
Current sensor

4
1.2 Applications
PBAT battery monitoring system:
（1）Support to monitor single unit 2V or 12V battery
（2）Support to monitor single group 1-120 units cell snesors.
（3）Measurement Maxim group voltage 20-800V
（4）Measurement current -1000A---+1000A
（5）Flexible installation, scalability for high reliability requirements such as finance,
railways, telecommunications, electricity, mining and other occasions;
1.3 Measurement
Provide a full range of measurement functions, can fully meet the battery network
monitoring requirements. PBAT measurement functions as following:
Items
Support or not
Note
Single Cell Voltage
●
Single Cell Temperature
●
Single Cell Resistance
●
Group average Single Cell
Voltage
●
Group average Single Cell
Temperature
●
Group average Single Cell
Resistance
●
Group Voltage
●
Serial Current
●
Record
Maximum
storage12monthshistory data
Maximum
storage12months
history data
Maximum
storage12monthshi
story data
Maximum storage12monthsof
alarms data
Maximum
storage12months
of alarms data
Maximum
storage12monthsof
alarms data
Logging record
Logging record
Logging record
Resistance testrecord
Resistance
testrecord
Resistance
testrecord

5
Chapter 2 Installation and Wiring
2.1 Environment
（1）Standard operating temperature：-10℃～ +55℃
（2）Operating temperature limit：-25℃~ +55℃
（3）Storage temperature：-40℃～ +70℃
（4）Working humidity：5% ～95%RH，Non-condensing
2.2. Installation and Usage
PBAT battery monitoring system is divided into a gateway module, Cell Sensor
module, String Sensor module.
2.2.1 Gateway module
Use rail installation, fixed on the rail.
The size of the installation must be strictly in accordance with the following figure, in order
to ensure the correct installation of equipment.
Model：GateL4
（1）Dimension

6
（2）Installation
（3）The main terminal definitions（Gate L4 4CG）:
NO.
Symbol
Definition
1
24V+
24V DC power supply positive terminal input
2
24V-
24V DC power supply negative terminal input
3
Null
Null
4
Null
Null
5
Null
Null
6
Null
Null
7
RS485A B-
RS485A-
8
RS485A A+
RS485A+
9
RS485A SHEL
RS485A Shield
10
RS485B B-
RS485B-

7
11
RS485B A+
RS485B+
12
RS485B SHEL
RS485B Shield
13
RS485D SHEL
RS485D Shield
14
RS485D A+
RS485D+
15
RS485D B-
RS485D-
16
RS485C SHEL
RS485C Shield
17
RS485C A+
RS485C+
18
RS485C B-
RS485C-
LAN1
Port 1 (10M/100M)
LAN2
Port 2 (10M/100M)
TF(Cover)
TF Card(Standard)
The main terminal definitions（Gate L4 2ZG）:
NO.
Symbol
Definition
1
24V+
24V DC power supply positive terminal input
2
24V-
24V DC power supply negative terminal input
3
Null
Null
4
Null
Null
5
RL11
Relay output（passive）
6
RL12
Relay output（passive）
7
RS485A B-
RS485A-
8
RS485A A+
RS485A+
9
RS485A SHEL
RS485A communication line shield
10
RS485B B-
RS485B-
11
RS485B A+
RS485B+

8
12
RS485B SHEL
RS485B communication line shield
13
+I1
4-20mA I1 input +
14
COM
4-20mA I1(2) input +
15
+I2
4-20mA I2 input +
16
S1
Switch input 1
17
S2
Switch input 2
18
S3
Switch input 3
19
S4
Switch input 4
20
Scom
Common port of switch port
LAN1
Ethernet 1 (10M/100M)
LAN2
Ethernet 2 (10M/100M)
2.2.2 Cell Sensor module
（1）Dimension

9
（2）Installation
（3）The main terminal definitions:
No.
Symbol
Definition
1
V- Bat
DC Power supply input -
2
V- Sense
Negative voltage terminal
3
PTC
Temperature terminal
4
PTC
Temperature terminal
5
V+ Sense
Positive voltage terminal
6
V+ Bat
DC Power supply input +
7
COM 1
Series 1
8
COM 2
Series 2
（4）Indicate light illustration
NO.
Symbol
Color
Definition
1
RUN
Green
Device running indicator
2
ALARM
Yellow
Alarm indicator(When the user-defined
event alarm occurs, the alarm is triggered
and the alarm light is on)
Stickers
Disassemble
Installation

10
2.2.3 String Sensor module
（1）Dimension
（2）Installation
（3）Definition of main terminal
No.
Symbol
Definition
1
+24V
24V DC power supply positive terminal input
2
-24V
24V DC power supply negative terminal input
3
Hall Terminal
Group Current Hall Sensor connect
4
-
Group voltage measure -
5
+
Group voltage measure +

11
6
RS485+
RS485+
7
RS485-
RS485-
8
COM1
BM-BUS communication，RJ11 port
9
COM2
BM-BUS communication，RJ11 port
（4）Definition of indicator
Symbol
Definition
RUN L1（GREEN）
Device running normally
ALARM2（RED）
Alarming
2.3 Order Information
The complete model specifications and the meaning of each code are shown in the
following table:
Model：Gate
Gateway Module (Support 1-4 group string battery, maxim 120 units cell sensors)
4CG
4*RS485
pick one of two,
4CG support up to 4 groups
of battery,
2ZG support up to 2 groups
of battery,
2ZG
2*RS485
4 *Passive switch input
2*Analog input (DC 4-20mA)
1*Relay output
Model：600
600
String Sensor (each group should be
equipped with 1 piece)
Required
Model：61
Cell Sensor (one battery for one unit),-xx refers to different models
61-02
Support 2V battery unit acquisition
Pick one of two
61-12
Support 12V battery unit acquisition
Pick one of two

12
2.4 Power Supply
Module
Power Supply
Note
Gate
18V-36V DC 5W
24VDC power supply
600
12V-36V DC
24VDC power supply
61-02
2V DC
2V battery unit power supply
61-12
12V DC
12V battery unit power supply

13
Chapter 3Display and Operation instruction
3.1 Summary
within 30s, the display will OFF automatically, until the key operation will be displayed
again.
3.2 Key features
Gate panel has only one button to control the screen switch, you can press the button to
achieve the screen cycle display.
3.3 Data Query
Following is GATE display menu structure:
Display
ETH1
ETH2
Default
GPRS
Gate Info.
FW
TF capacity
Port1 Conf
Port2 Conf
Port3 Conf
Port4 Conf
Time display
OFF

14
3.3.1 Time Display Interface
Data Display：
Displays the current battery gateway
time
3.3.2 Network port configuration
Display interface
IP address, gateway address, subnet
mask
The network port 2 is displayed in the
same way as the network port 1.
3.3.3 Default gateway interface
Data Display:
Default gateway IP

15
3.3.4 Gateway Information Display Interface
Data Display：
Gateway serial number
3.3.5 Gateway software Version Interface
Data Display：
Software version number
3.3.6 SIM Status Info
Data Display：
SIM Status
SIM signal
3.3.7 Serial port display interface
Data Display：
Sequentially displaying the number of the
baud rate, number of data bits, parity, and
data bit settings.
Serial 2, 3, 4 configuration display and serial
port 1 is the same

16
Chapter 4 Webpage Illustration
4.1 Summary
Gate provides web configuration and data viewing for battery management and debugging.
Web page can do basic operation parameter configuration, the battery current and
historical data, log files from the gateway, engineering view, system firmware upgrade.
4.2 Login
Connect the gateway to a PC(if there is LAN wireless router, you can use your tablet or
smart phone to log in), open the IE browser(supportsIE9 +,Firefox, chrome and other
browsers),enter the gateway IP address on address bar
Factory default setting
User Name: admin Password: admin
Notice: If you are modify the user name or password, and forgot the password, the
following super Account can be used for support. (Distinguish between uppercase and
lowercase)
Super Account：Super Admin Super Password：PilotGate6