Pilotage-RC Edge 540 User manual

WARNING!
Choking Hazard – small and/or rotating parts.
Use and store well away from small children, 3 years and under.
Not suitable for children 14 years of age and under. This is not a toy!
Do not use in crowded places.
Colors, specications, and characteristics may differ from the pictures and descriptions on the box
and in the manual.
ВНИМАНИЕ!
Изделие содержит мелкие и/или движущиеся детали.
Изделие не предназначено для детей младше трех лет.
Детям до 14 лет использовать только под присмотром взрослых.
Не использовать в помещении.
Производитель оставляет за собой право изменять внешний вид, конструкцию, эксплуатационные
свойства и комплектацию изделия без предупреждения.
Pilotage Marketing LLP
Made in China
Производитель:
Пилотаж Маркетинг ЛЛП
Корнвал Билдингс, 45-51 Ньюхол стрит,
Офис 330, Бирмингем, Б3 3КР, Великобритания.
Сделано в Китае
Представительство производителя в России:
Альянс Маркетинг Груп ЛЛК, Москва,
ул. Фомичевой, дом 5, стр. 2
[phone]

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 
INTRODUCTION
WARRANTY
PRECAUTIONARY MEASURES
PRODUCT SPECIFICATIONS
REQUIRED FOR OPERATION
PACKAGE CONTENTS
ACCESSORIES AND TOOLS REQUIRED FOR ASSEMBLY
PRIOR TO ASSEMBLY
MODEL ASSEMBLY
I. Wing assembly
II. Main landing gear installation
III. Tail surfaces installation
IV. Engine installation
V. Radio installation
VI. Mounting the wing onto the fuselage
FINE TUNING YOUR MODEL
I. Geometry check
II. Center of gravity (gc)
III. Control throws
CONTACT US
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TABLE OF CONTENTS
PILOTAGE GOLD WING AEROBATICS  26CC GAS SERIES:
SUKHOI SU26M / YAK 55SP / EDGE 540 / YAK 54

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INTRODUCTION
Thank you for your purchase of this Pilotage Gold Wing Aerobatics 26CC model aircraft. We hope that this model will provide you
with hours of enjoyment and entertainment. This model is a high quality semi scale reproduction of a world renowned aerobatic
aircraft. This model is designed for intermediate to expert pilots who have mastered the basics of radio control piloting and now
wish to engage perfecting Aerobatic and 3D ight. Please keep in mind that this product is not a toy, but rather is a sophisticated,
functional, ying model.
This model includes a number of innovative features to provide the user with added modeling realism, advanced ight performance,
and ease of use. Some of these features are:
• High detailed replica of a real aircraft
• Bright easy to see color scheme
• Sturdy light weight balsa and lm construction
• Finley crafted berclass parts
• Enlarged control surfaces for intense 3D maneuvers
• Convenient to transport 30 size
It is important that you review all the below warnings, precautions and warranty terms. Please retain these instructions and the box
for further reference. Due to the fact that Pilotage is constantly improving the quality and functional characteristics of its products,
some details, colors, and functions may dier slightly from the images presented on the box and in the instructions.
WARRANTY
Pilotage Marketing LLP guarantees that this model is free from defects both in material and craftsmanship on the date of purchase.
This guarantee does not cover any component parts damaged by use or modication. Pilotage Marketing LLP’s liability will under
no circumstances exceed the original cost of the purchased model. Moreover, Pilotage Marketing LLP reserves the right to change
or modify this warranty without notice.
If upon purchasing this product the buyer nds defects as a result of the manufacturing process he/she is recommended to return
it to any Pilotage store located in the country of purchase for exchange or refund.
Given that Pilotage Marketing LLP has no control over the nal assembly or use of this product, Pilotage Marketing LLP shall
assume no liability for damage caused resulting from the use by the user of the nal user-assembled product. By using this product
the user accepts all resulting liability.
If the purchaser of this product is not prepared to accept the liability associated with the use of this product, they are advised to
return this model within 14 days of the initial purchase to any Pilotage store in the country of purchase. The product must be in
complete and unused condition along with receipt of purchase at the moment of return.
The terms of the above warranty are not applicable on the territory of the Russian Federation.
PRECAUTIONARY MEASURES
WARNING!
1. Never leave the model in direct sunlight for prolonged periods of time.
2. Never use this model near power lines, radio towers, or other locations where there is known high radio wave or
electromagnetic activity.
3. Do not allow water or liquid to touch the model or any of the components.
4. Store the model in a cool dry location as high humidity can damage the model and its components.
5. Protect the model from bumps, jolts, and concussions from other hard objects as this could damage the model.
6. Keep the model clean of dust, mud and dirt.
7. Never place foreign objects on top of the model.
8. Use the model ONLY in wide open spaces that are free of people, or at your local RC ight club.
9. NEVER use the model near populated pedestrian areas. This could lead to damage of property or injury to bystanders.
10. Prior to takeo, always check that the transmitter and model batteries are fully charged and are fresh. As battery power
decreases, the quality of the radio signal diminishes and control over the model could fail.

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11. Please dispose of used batteries and electronic components in accordance with your municipal and federal regulations
relating to these types of products.
12. If the model does not properly respond to signals, land immediately and do not attempt to use the model until the cause
has been determined and xed.
13. After ying, switch o the power on the vehicle rst and then on the transmitter.
14. Never operate this model in winds over 11mph/18kph.
15. Never operate this model indoors.
16. Prior to every ight ensure that the construction of the model is secure, that all bolts are securely fastened, that glued joints
remain intact, and that all electrical connections are solid and well insulated.
17. Do not operate this model in temperatures over 104°F (40°C) or under 41°F (5°C).
18. After every ight disconnect the battery in the model rst, and only then turn o the power of the Tx. Always remove all
batteries from the Tx and model after use. Not doing so could damage battery cells and may cause a re hazard.
19. Only use fuel in an open air setting.
20. Keep your ngers, clothes and hair clear of the moving parts of the motor and model.
21. Ensure that you are using the proper type of fuel that matches the type of engine in your model.
22. Never handle fuel in an enclosed space. Make sure that you keep fuel well way from open ames, sources of ignition,
ammable items, or sources of heat.
23. Never let the fuel touch your skin, clothes, or eyes. If fuel does make contact with any of these, immediately ush the area
with water and then consult a medical professional.
24. Store fuel only in dark, dry, cool places. MAKE SURE THAT FUEL IS STORED WELL OUT OF THE REACH OF CHILDREN.
25. Make sure that the container which holds the fuel is closed tightly after use.
26. Do not throw fuel canisters (full or empty); there is the potential of explosion.
27. After using your model, do not touch the engine or muer as these parts will be very hot and may cause burns. Please allow
your model to fully cool after use prior to touching.
CAUTION!
1. This product is not suitable for individuals 14 years of age and under. Adult supervision of children under this age is highly
recommended.
2. This kit contains a number of small parts which are fragile and may act as choking hazards. Please store and assemble this
model well out of the reach of small children.
3. Only use batteries of the same or equivalent type.
4. The supply terminals are not to be short-circuited.
5. Do not use new and old batteries together. Do not mix dierent brands or kinds of batteries.
6. Make sure to insert batteries with correct (+) and (-) polarity.
7. Do not short-circuit this model. This is potentially dangerous.
8. If the model gets wet, dry it, and stop playing to avoid short-circuiting that may cause hazards.
9. Do not disassemble and resolder this model, or its components.
10. Do not put ngers, hair, or clothes into the shafts or rotating parts of the model.
11. NEVER LEAVE BATTERIES TO RECHARGE UNATTENDED!!!!!!
PRODUCT CONTAINS SMALL PARTS / KEEP AWAY FROM YOUNG CHILDREN.
NOT SUITABLE FOR INDIVIDUALS 14 YEARS OF AGE AND UNDER.
COLORS, SPECIFICATIONS AND CHARACTERISTICS MAY BE DIFFERENT FROM PICTURES AND DESCRIPTIONS ON THE BOX AND IN
THE MANUAL.
TO INSURE PROPER FAILURE-FREE OPERATION OF THE MODEL, IT IS RECOMMENDED THAT YOU CONSULT LOCAL PILOTAGE SERVICE
CENTER OR PILOTAGE REPRESENTATIVE TO ASSIST IN CONSTRUCTION AND MAINTENANCE OF YOUR MODEL.
PRODUCT SPECIFICATIONS
Sukhoi 26M Yak 55SP Edge 540T Yak 54
Wingspan
Length
Wing Area
Takeo Weight
68”/1730mm
65”/1650mm
949in²/61dm²
9.3-10.6lbs/4200-4800g
68”/1730mm
65”/1650mm
915in²/59dm²
9.3-10.6lbs/4200-4800g
70”/1780mm
66”/1680mm
1000in²/64.5dm²
8.8-10lbs/4000-4600g
70”/1780mm
65”/1650mm
961in²/62dm²
9.3-10.6lbs/4200-4800g
Radio Equipment & Servos:
Transmitter (Tx) +6-channel
Receiver (Rx) +6-channel
Servos: Standard Servo (Throttle) – 1pcs High Torque Servos (+69.4oz. in/ +5kg-cm) – 4-5pcs
REQUIRED FOR OPERATION

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Sukhoi 26M Yak 55SP Edge 540T Yak 54
Wingspan
Length
Wing Area
Takeo Weight
68”/1730mm
65”/1650mm
949in²/61dm²
9.3-10.6lbs/4200-4800g
68”/1730mm
65”/1650mm
915in²/59dm²
9.3-10.6lbs/4200-4800g
70”/1780mm
66”/1680mm
1000in²/64.5dm²
8.8-10lbs/4000-4600g
70”/1780mm
65”/1650mm
961in²/62dm²
9.3-10.6lbs/4200-4800g
Power System:
2 Stroke Nitro (GP): .90-1.20
4 Stroke Nitro (GP): 1.10-1.20
Gasoline engine: RC11936 26cc
Additional Hardware:
• Propellers:
RC11938 1610
RC11939 178
RC11940 1710
RC11941 188
• Spinner2.5”-3”
• ServoExtensions
• LongServoArms(Single)
Package Contents:
See the inventory sheet included in the box that supplements your model.
Accessories and Tools Required for Assembly
Tools:
• AdjustableWrench(small)
• 4-40Tap
• CanopyScissors
• Drill(drillpresspreferred)
• Drillbit:1mm-6mm
• DrumSander
• CutoWheel
• FlatHeadScrewdriverw/ShortHandle
• HexWrench
Adhesives:
• 5-minuteEpoxyResin
• 30-minuteEpoxyResin
• MediumCAGlue
• Threadlocker
Other Items:
• EpoxyBrushes
• Felt-tippedpenorpencil
• Ruler/TapeMeasure
• EpoxyMixingSticks
• PaperTowels
• PetroleumJelly
Prior to Assembly
Before beginning the assembly of this model, thoroughly inspect the fuselage, wing panels, rudder and stabilizer. If you nd any
part damaged or missing please contact your local authorized Pilotage store or reseller. If you nd any wrinkles in the covering,
use a heat gun or covering iron to smooth them.
• HobbyKnife
• MaskingTape
• PhilipsScrewdriver
• RazorSaw
• Scissors
• SquareEnd
• Syringes
• TapHandle
• Toothpicks
• VelcroStraps
• RubbingAlcohol
• SandingBar
• Sandpaper(coarse)
• CoveringIron
• DentalFlossorString

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MODEL ASSEMBLY
●Glue the hinges into the aileron. make sure all hinges are centered between the wing and aileron.
●Insert the hinges into the hinge slots in the wing. Move the control surface up and down to ensure its exibility, and adjust
the gap between the wings and the ailerons.Secure the hinges with CA glue.
I. Wing Assembly
●High performance accessories-Ball Linkage Control System.
●Use a hobby knife to remove the covering over the servo opening.
●Install the servo arm onto the servo.
●Connect the servo with a 12” servo extension.
●Use the string to pull the servo lead through the wing. Then install the servo.
●Adjust the center section of the servo.
●With a ruler measure the position on the control surface for installing the horn. And drill a hole which diameter should be
3.7mm.

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● Let the bolt go through the hole. x the nut and bolt rmly.
NOTE: When you install the nut of control horn, please use some thread lock.
● Measure the linkage length and adjust linkage rod to an appropriate length.
● Install the linkage rod and make sure it's rm and exible.
●Install the wheel pants with
3 self-typping screws(Just for
Yak54 and SU26M).
●Insert the wheel axle through the
center hole of the wheel.
II. Main landing Gear Installation
●Install two wheel collars, ensure that the wheel rolls freely.
●When the wheel and wheel pant are installed completely, you can adjust these two wheel collars to let the wheel be in the
center of the wheel pant.
Note: Use thread locking compound when installing all nuts and bolts during assembly.

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●Use two bolts and lock nuts to x the wheel pant rst.
●Then Insert the axle through the hole in the landing gear, and attach the axle for the main landing gear rmly with the
locknut.
●If you assembly a Edge540T or Yak55SP, you must install the axle rst, and
then install the wheel pant with two bolts. making sure the wheel is in the
center of the wheel pant.
For two pieces landing gear
●Insert the main landing gear
into the slot, which is in the
both sides of the fuselage.
●Insert the blots through the
landing gear and rotate them
into the blind nuts rmly,
which have been installed in
the landing gear plate.
For one piece landing gear
●Install the main landing gear
on the bottom of the fuselage.
●Cover the main landing gear
with the hatch by attaching it
with the self-tapping screws.

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Rudder&Tail wheel
●Measure the location of hole that you need to drill on the rudder. The location is for bending tail landing gear.
●Drill a hole that t for the tail landing gear. And make a slot which both the width and the depth are 2.5mm on the rudder.
●Let the wire through the tail landing gear mount and wheel collar.
●Measure and bend the wire to 90 degrees.
●Glue the hinge into the rudder.
●Install the tail wheel and insert the wire into the hole.
●Insert the hinge into the hinge slots. At the same time, install the tail landing
gear onto the bottom of the tail.
●Secure it with glue.
III. Tail surfaces Installation

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●First, you need to prepare one or two servos which will be use for elevator.
●If you decide to use one servo, you must put the elevator connector into the slot before installing horizontal stabilizer.
●We advise you to use one servo. It can save some weight.
●Install the horizontal stabilizer,then insert the stabilizer tube.
●Slide each stabilizer half onto the tube. Make sure the anti-rotation pins are fully seated.
●Install four bolts (two per side). Don't forget use “thread lock” on the screws before install, to keep them from vibrating free
during ight.
●Slide the hinges into the factory pre-cut hinge slots in the elevator and then
apply thin CA to secure stabilizer.
●Insert the elevators connector for the elevator halves. Each hinge must be
inserted to their respective hinge slot in the stabilizer. Secure the elevator
connector prior to gluing the hinges.
●Adjust the gap between the two elevators and the horizontal stabilizer . Move
the elevators up and down to obtain sucient deection.
●Once you are satised with the
deection, secure the control
surface with CA glue.
Note: If you plan to use two servos to control the left and right elevators respectively, it is unnecessary for you to use
elevator connector again, which can make sure the stabilizer assemblies are removable.
Horizontal tail
YAK54/YAK55SP/SU26M

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NOTE: BE VERY CAREFUL NOT TO CUT OR SCORE THE BALSA UNDERNEATH AS THIS MIGHT CAUSE STRUCTURAL FAILURE
IN FLIGHT.
●Measure and let the fuselage at
the center of horizontal stabilizer.
Mark the horizontal stabilizer
where it passes through the
fuselage.
●Use a Hobby knife to cut out the
covering as per your mark to
expose bare wood for gluing.
●Remove the cut out covering strip
to expose balsa wood surface.
●Insert the elevators connector
for the elevator halves. Each
hinge must be inserted to their
respective hinge slot in the
stabilizer. Secure the elevator
connector prior to gluing the
hinges.
●Adjust the gap between the two
elevators and the horizontal
stabilizer. Move the elevators up
and down to obtain sucient
deection.
●Insert the horizontal stabilizer into the fuselage. Adjust it such that it is
symmetric and equidistant from left to right, perpendicular to the fuselage,
and parallel to the wing.
●Apply glue to secure the stabilizer on to the fuselage.
EDGE540T

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Rudder Servo Installation
●Prepare four cable linkage ends. Thread the cable connecter halfway to t
into the ball link.
●Prepare the rudder servo arm. We advise you to use long servo arm(dual,high
performance, made of carbon ber or aluminum) which can attach two ball
links, then use the screws and lock nuts to install them.
●Cut the cable into two equal pieces, which need to be passed through the
crimp and linkage rod, then back through the crimp twice and complete the
job by a crimping tool.
●Adjust the center position of the servo, then install it onto the servo mount
by using screws and rubber blankets.
●Place the servo arm onto the servo and x it rmly with screw.
●Once you are satised with the
amount of movement, secure the
elevator to the stabilizer with CA
glue.
●Adjust the left and right elevators
to be parallel, glue the elevator
connecter with glue.

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●Thread the M4 bolt into the hole in the rudder and epoxy in place.
●Use thread locking compound on the bolt base to ensure the bolt does not
try to back out during ight.
●Position the bolt centered in the rudder.
●Thread the ange nuts onto the bolt from both sides of the rudder.
●Let the servo arm and rudder be at the center section, connect the cable and
ball link as before.
●Measure and mark your horn bolt location.
●Drill a vertical 3.7mm holes for the M4 bolts in the rudder.
●Screw the ball link onto the bolt and make sure the both sides distance are equal, which from the rudder surface to the top
of the link.
●Pass the cable out of the fuselage through the slot. You can use a wire to lead the cable.

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Elevator Servos Installation
IV. Engine Installation
●Connect elevator servo with a 18" or24" servo extension, either tie the servo leads together, using a commercially available
connector, or use unwaxed dental oss to secure the extensions to prevent them from becoming loose during ight.
●Place the servo into the servo hatch. And Install the servo rmly with the screws.
●Follow the same way as rudder control horn installation to install the elevator control system.
●Measure to nd and mark your horn bolt location.
●Drill the hole and install the control horn .
●Connect the control horn and servo arm with ball linkage system.
●Drill the installation holes on the rewall. If you intend to install nitro engine, you need to install the blind nut or lock nut on
the back of the rewall and then install the engine mount on the rewall with screws.
●Remove the covering from the
bottom of the fuselage as it is
shown.
●Align the engine mount to the
centerline of the rewall. Locate
the installation holes for engine
mount.

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Fuel Tank Installation
NOTE: THE STOPPER PROVIDED WITH THE MODEL HAS THREE HOLES. THE HOLES ARE FOR THE FUEL PICKUP, FILL AND
VENT LINES. YOU CAN USE TWO HOLES: ONE FOR THE FUEL PICKUP AND ONE FOR THE FUEL VENT. ONLY OPEN THE
THIRD HOLE IF YOU ARE GOING TO USE A SEPARATE FILL LINE.
NOTE FOR GAS ENGINES: THE STOPPER IS OK FOR BOTH GAS AND GLOW, THE INSIDE FUEL TUBING SUPPLIED IS FOR
GAS AND GLOW. IF A GASOLINE ENGINE IS USED, YOU MUST CHOOSE THE FUEL TUBING TYGON FOR ALL LINES.
●Measurethelength ofthecowling
and decide where to install the
engine. Let the propeller drive
washer come out 5-10mm from
the cowling in the front.
●Drill holes on the engine mount
and rmly fasten the screws on
the mount.
●If you are installing a gasoline
engine(use SPE-26CC), drill holes
in the rewall and then fasten the
supplied screws from the back of
the rewall. Make sure the engine
is xed rmly and then apply
“thread lock” glue on the bolts.
Then x the ignition and connect
to engine.
●Install the throttle servo. Decide
the length and the location of the
throttle linkage rod according to
the position of the servo arm and
the engine throttle arm. Install
the linkage rod.
1. Required Parts:
●Clunk (fuel pickup)
●Caps (2)
●Fuel pickup tubing
●Fuel tank
●Rubber stopper
●M3 x 30 screw
●Metal tubes (3)
2. Required Tools and Adhesives:
●Hobby knife
●Foam: 1/4"
●Phillips screwdriver (small)

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16
8. Carefully insert the stopper assembly into the fuel tank. Note the position of the
vent tube; it must be up at the top portion of the fuel tank to function properly. Also,
it may be necessary to shorten the length of the fuel pickup tubing to make sure the
clunk does not rub against the back of the fuel tank. You should be able to turn the
tank to any attitude, and the clunk will fall to the lowest point (all directions except
for having the stopper facing down).
Note the position of the ll tube; it must be down at the bottom portion of the fuel tank, then you can pick up fuel when
you end your ying.
3. Bend two fuel tubes carefully to a 45-degree angle using your ngers. These
will be the fuel tank ll and vent tubes. Use carefully not to kink the tube while
bending.
4. Locate the rubber stopper. Insert the three metal fuel tubes into the holes in the
stopper so that an equal amount of tube extends from each side of the stopper. The
straight tube will be the fuel tank pickup that provides fuel to the engine.
5. Slide the smaller cap over the tube on the smaller end of the rubber stopper. This
end will be inserted into the fuel tank. The larger cap is placed on the side of the
rubber stopper that makes the cap. Loosely install the M3 x 30 screws through the
center of the stopper.
6. Locate the clear piece of Tygon or silicone fuel tubing and the fuel tank clunk.
Cut the tubing to appropriate length. Install the clunk onto one end of the tygon or
silicone tubing. Slide the tubing (end opposite the clunk) onto the fuel tank pickup
tube (straight tube) in the stopper.
7. Slide a tubing onto the metal tube that has been bent.

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9. Tighten the M3 x 20 screw carefully-do not overly tighten. This
allows the rubber stopper to form a seal by being slightly compressed,
thus sealing the fuel tank opening.
●Assemble and check the fuel tank to ensure there are no leaks before
installing it. Make sure you connect the three inlet/outlet tubes correctly
when connecting the fuel lines.
●Bind the fuel tank with nylon strips.
●Connect the outlet fuel line with the engine, get a stopper to plug up the
pumping line, x the line of air under the bottom of engine mount.
●Use the rubber blankets can abate the shake, let the cowling x more rmly.
●Insert the blots through the cowling and rotate them into the blind nuts,
which have been installed in the cowling mounting plate.
●Install a suitable propeller and spinner on the engine accord-ing to the
suggestions from the engine manufacturer.
Cowling Installation
●Cut out the necessary holes in the cowling to accommodate your engine. Keep in mind that you may need to relieve the lower
portion of the cowling in order to provide adequate airow for the engine.
● Fit the cowling and drill holes to accommodate the cowling screws.
Air
Pumping fuel
To engine

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18
●Use two screws to secure the hatch rmly.
NOTE: THE MAGNET CAN'T LOCK THE HATCH IN PLACE COMPLETELY.
●Use the wing tube to attach the wing.
●Install the nylon retaining screws from the inside of the fuselage.
●Place the hatch , check the CG, and adjust the CG at the right location by moving the battery pack.
●Connect the receiver, servos and power etc.
Note: Tighten the screws only by hand and not to be over tight.
VI. Mounting The Wing Onto The Fuselage
●Wrap the receiver battery and receiver in foam. Attach the receiver and battery
to the battery tray by using Velcro straps.
V . Radio Installstion
●Mount the receiver switch (and Ignition switch, if you use a gasoline engine) in a convenient location in the side of the
fuselage.