Pilz PSSu E S 2AI U User manual

PSSu E S 2AI U(-T)
Operating Manual-21405-EN-05
}Decentralised system PSSuniversal I/O

Preface
This document is the original document.
Where unavoidable, for reasons of readability, the masculine form has been selected when
formulating this document. We do assure you that all persons are regarded without discrim-
ination and on an equal basis.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSSu E S 2AI U(-T)
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1 Introduction ............................................................................................................................5
1.1 Validity of documentation ..........................................................................................................5
1.1.1 Retaining the documentation ....................................................................................................5
1.1.2 Terminology: System environment A and B..............................................................................5
1.2 Definition of symbols .................................................................................................................6
2 Overview .................................................................................................................................7
2.1 Module structure .......................................................................................................................7
2.2 Module features ........................................................................................................................7
2.3 Front view..................................................................................................................................8
3 Safety ......................................................................................................................................10
3.1 Intended use .............................................................................................................................10
3.2 Safety regulations .....................................................................................................................11
3.2.1 Use of qualified personnel.........................................................................................................11
3.2.2 Warranty and liability.................................................................................................................11
3.2.3 Disposal ....................................................................................................................................11
4 Function description ..............................................................................................................12
4.1 Block diagram ...........................................................................................................................12
4.2 Module features ........................................................................................................................12
4.2.1 Functions...................................................................................................................................12
4.2.2 Integrated protection mechanisms ............................................................................................13
4.3 Configuration.............................................................................................................................13
4.3.1 Voltage range............................................................................................................................13
4.3.2 Digital filter ................................................................................................................................14
4.3.3 Scaling ......................................................................................................................................15
4.3.3.1 ADC raw value and initialisation value ......................................................................................16
4.3.3.2 Hardware calibration .................................................................................................................16
4.3.3.3 Manufacturer scaling.................................................................................................................16
4.3.3.4 User scaling ..............................................................................................................................18
4.3.3.5 Example calculation ..................................................................................................................18
4.3.4 Limit values ...............................................................................................................................19
4.3.5 Data formats..............................................................................................................................20
4.3.6 Addresses in the process image ...............................................................................................21
4.3.7 Summary and overview.............................................................................................................22
4.3.8 PSSu assignment in system environment A .............................................................................23
4.3.8.1 Addresses in the process image ...............................................................................................23
4.3.8.2 Status byte ................................................................................................................................24
4.3.9 PSSu assignment in system environment B .............................................................................25
5 Installation ..............................................................................................................................26
5.1 General installation guidelines ..................................................................................................26
5.1.1 Dimensions ...............................................................................................................................26
5.2 Installing the base module ........................................................................................................27
5.3 Inserting and removing an electronic module ...........................................................................28
5.3.1 Inserting an electronic module ..................................................................................................29
5.3.2 Removing an electronic module................................................................................................30

Contents
Operating Manual PSSu E S 2AI U(-T)
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5.3.3 Changing an electronic module during operation .....................................................................30
6 Wiring ......................................................................................................................................31
6.1 General wiring guidelines..........................................................................................................31
6.1.1 Mechanical connection of the base modules ............................................................................31
6.2 Terminal configuration...............................................................................................................33
6.3 Connecting the module .............................................................................................................35
7 Operation ................................................................................................................................36
7.1 Messages..................................................................................................................................36
7.2 Display elements.......................................................................................................................36
7.2.1 Display elements for module diagnostics..................................................................................36
7.2.2 Display elements for input status ..............................................................................................37
8 Technical details ....................................................................................................................38
9 Supplementary data ...............................................................................................................41
9.1 Permitted operating height ........................................................................................................41
10 Order reference ......................................................................................................................42
10.1 Product......................................................................................................................................42
10.2 Accessories...............................................................................................................................42

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the products PSSu E S 2AI U and PSSu E S 2AI U-T. It is
valid until new documentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Electronic module with analogue inputs for standard applications
1.1.1 Retaining the documentation
This documentation is intended for instruction and should be retained for future reference.
1.1.2 Terminology: System environment A and B
The PSSu system can be used in two different system environments. The module's applic-
ation area is described in the chapter "Intended Use" of the manual.
The distinction is made between
}PSSu in system environment A
}PSSu in system environment B
The distinction is based on the application area of the PSSu system.
PSSu in system environment A may be used in the
}Decentralised system PSSu I/O
}Not in the automation system PSS 4000
PSSu in system environment B may be used in the
}Automation system PSS 4000, e.g. with
– Decentralised system PSSu I/O with SafetyNET p
– Control system PSSu PLC
– Control system PSSu multi

Introduction
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1.2 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.
INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Module structure
A module consists of
}Electronic module and
}Base module with
– Screw terminals or
– Cage clamp terminals
The base modules are the carrier units for the electronic modules and are used to connect
the field wiring. The electronic modules are inserted on to the base modules and determine
the module's function.
Details of the base modules that can be used are available in the chapter entitled “Intended
Use”.
2.2 Module features
The product has the following features:
}2 Analogue voltage inputs
}Configurable voltage ranges:
– 0 ... +10V single-pole, referenced to earth (single-ended)
– 0 ... +10 V dual-pole, differential input
– -10V ... +10 V dual-pole, differential input
}Resolution: 12bit plus sign bit
}LEDs for:
– Operating status per input
– Module error
}For standard applications in system environment A and B
}T-type:
PSSu E S 2AI U-T: for increased environmental requirements

Overview
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2.3 Front view
2111
2212
2313
2414
Err
11 21
12
0V
22
0V
13 23
14
I0-
PSSu E S
2AI U
I 0 I 1
I1+I0+
(C) (C)
24
I1-
PSSu E S
2AI U
312440
000000
001
1
3
8
7
4
5
6
10
2
11
9
A
B
Legend:
}A: Electronic module
}B: Base module
}1: LEDs for
– Module diagnostics
– Status indicator
}2: Labelling strip with:
– Name of electronic module
– Order number
– Serial number
– Hardware version number
– 2D code
}3: Labelling strip for the terminal configuration on the base module
}4: Name of electronic module
}5: Connection level 1
}6: Connection level 2

Overview
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}7: Connection level 3
}8: Connection level 4
}9: Square mounting holes (connection levels 1, 2, 3 and 4)
– With screw to loosen/tighten the screw terminal on base modules with screw termin-
als
– With mechanism to operate the cage clamp on base modules with cage clamp termin-
als
}10: Round connection holes (connection levels 1, 2, 3 and 4) for connecting the signal
lines
}11: Mounting slot for colour marker to label the connection level (connection levels 1, 2, 3
and 4)

Safety
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3 Safety
3.1 Intended use
The module may be used for standard applications in system environment A and B.
The module provides analogue inputs. It may be used as an input module for standard
functions.
The modules PSSu E S 2AI U and PSSu E S 2AI U-T can be used as non-safety-related
components in accordance with the Lifts Directive 2014/33/EU. The modules meet the en-
vironmental requirements for passenger and goods lifts in accordance with EN 81-1/2, EN
81-20, EN 81-22 and EN 81-50, as well as the requirements for escalators and moving
walks in accordance with EN 115-1.
The programmable safety system should be installed in a protected environment that meets
at least the requirements of pollution degree 2. Example: Protected inside space or control
cabinet with protection class IP54 and corresponding air conditioning.
The module PSSu E S 2AI U-T is suitable for use where there are increased environmental
requirements (see Technical Details).
With reference to the standard IEC61131-2 the values stated in the technical details for
ambient temperature are reduced at heights >2000m operating height above sea level
(see Supplementary data).
Intended use includes making the electrical installation EMC-compliant. Please refer to the
guidelines stated in the "PSSuniversal Installation Manual". The module is designed for use
in an industrial environment. It is not suitable for use in a domestic environment, as this can
lead to interference.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the module
}Use of the module outside the areas described in this manual
}Any use of the module that is not in accordance with the technical details.
INFORMATION
The module is supported by
}PSSuniversal Configurator and PSSuniversal Assistant from Version 1.4.0
}PAS4000 from Version 1.0.0
– We recommend that you always use the latest version (download
from www.pilz.com).
The PSSu E S 2AI U module may be used in conjunction with the following base modules:
}PSSu BP 1/8 S
}PSSu BP 1/8 C
}PSSu BP 1/12 S
}PSSu BP 1/12 C
}PSSu BP-C 1/8 S
}PSSu BP-C 1/8 C

Safety
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}PSSu BP-C 1/12 S
}PSSu BP-C 1/12 C
The module PSSu E S 2AI U-T may be used in conjunction with the following base mod-
ules:
}PSSu BP 1/8 S-T
}PSSu BP 1/8 C-T
}PSSu BP 1/12 S-T
}PSSu BP 1/12 C-T
}PSSu BP-C 1/8 S-T
}PSSu BP-C 1/8 C-T
}PSSu BP-C 1/12 S-T
}PSSu BP-C 1/12 C-T
3.2 Safety regulations
3.2.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by persons who are competent to do so.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident prevention,
}Have read and understood the information provided in the section entitled Safety
}Have a good knowledge of the generic and specialist standards applicable to the specific
application.
3.2.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.2.3 Disposal
}In safety-related applications, please comply with the mission time TM in the safety-related
characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

Function description
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4 Function description
4.1 Block diagram
Module Bus
Periphery
Supply
+ 24 V DC
Module
Supply
+ 5 V DC
Data
(ST)
Input Input
11 14 21 24
ADC
13 23
C-Rail
4.2 Module features
4.2.1 Functions
The module supply provides the module with voltage.
The input signals are read in, analogue prefiltered and converted into digital signals. The
resolution is 12bits (4095 steps) and is converted into a 16Bit value. Additional signal pro-
cessing can be defined using the system software (see schematic representation of signal
processing). The individual steps are described in the "Configuration" section.
The input signals are transmitted to the head module via the ST module bus. As an option
the input module can send status information for each input.
All the configuration data is stored in the head module and is assigned to the input module
on restart. This way the configuration data is retained even if you change the input module.
Schematic representation of signal processing:
IN ADC Filter
Limit
values
Data
format
ST
module
bus
Manufact.
scaling
User
scaling

Function description
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4.2.2 Integrated protection mechanisms
When the PSSuEFPS1(-T) or PSSu E F PS2(-T)(-R) is used to supply the system, the
module supply is buffered for 20ms if the supply voltage is interrupted.
The module detects the following errors:
}Start-up error
}Configuration error
}ST communication error
}Bus termination error
4.3 Configuration
The following options exist for configuring the module in system environment A:
}Via a fieldbus without the modular device description file
Without the modular device description file it is only possible to configure the input or out-
put range. All other configuration details have default values.
}Via a fieldbus with the modular device description file
With a modular device description file it is possible to configure all the values.
}Via the USB port of the head module, using the PSSuniversal Configurator
All the values can be configured using the PSSuniversal Assistant. Any configuration via
the USB port will overwrite the configuration made via the fieldbus.
If a module has been configured via the head module's USB port, it is locked and cannot be
overwritten by the fieldbus. This lock can be deactivated again in the PSSuniversal Config-
urator.
The following options exist for configuring the module in system environment B:
}Via the head module's USB port with PAS4000.
4.3.1 Voltage range
You can configure the following voltage ranges per module:
}0 ... +10V single-pole, referenced to earth (single-ended)
}0 ... +10 V dual-pole, differential input
}-10V ... +10 V dual-pole, differential input
INFORMATION
The inputs on the module are connected differently for single-pole and dual-
pole operation.
Please refer to the section entitled "Wiring" for details.

Function description
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4.3.2 Digital filter
A digital filter can suppress spurious frequencies in the input signals.
}FIR filters specifically suppress certain spurious frequencies (notch mode). In this way, for
example, the residual ripple from the power supply can be filtered out of the input signal.
}IIR filters suppress all frequencies above a cutoff frequency (low pass mode). This means
that short-term fluctuations can be filtered out of the input signal.
You can select one of the following filters per module:
}2nd order FIR filter
}IIR filter, cutoff frequency 1 kHz
}IIR filter, cutoff frequency 100 Hz
}IIR filter, cutoff frequency 50 Hz
}IIR filter, cutoff frequency 20 Hz
}IIR filter, cutoff frequency 10 Hz
}IIR filter, cutoff frequency 5 Hz
}IIR filter, cutoff frequency 1 Hz
}FIR filter, notch frequency 50 Hz
}FIR filter, notch frequency 60 Hz
The filter is deactivated as the default value.
INFORMATION
A filter needs time to make the calculation and this increases the module's
processing time.

Function description
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4.3.3 Scaling
Scaling is a multi-stage process to adapt the values from the AD converter. The straight
path in the diagram indicates the default configuration.
Raw value
output?
Man.-
scaling
active?
Hardware
calibration
Manufacturer
scaling
User
scaling
active?
User
scaling
Output
formats
N
Y
Y
YN
N
ADC
raw value

Function description
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Analogue value and typical digital value with a voltage range of 0 ... +10 V and de-
fault values:
Analogue value of voltage Decimal digital value
0 V 0
5 V 16 384
10 V 32 767
5 V 6 V 7 V 8 V 9 V4 V3 V2 V1 V0 V 10 V
32 76729 49026 21422 93719 66016 38413 1079 8306 5533 2770
Analogue value and typical digital value with a voltage range of -10 V ... +10 V and
default values:
Analogue value of voltage Decimal digital value
-10 V -32 767
-5 V -16 384
0 V 0
5 V 16 384
10 V 32 767
0 V 2 V 4 V 6 V 8 V-2 V-4 V-6 V-8 V-10 V 10 V
32 76726 21419 66013 1076 5530-6 553-13 107-19 660-26 214-32 767
4.3.3.1 ADC raw value and initialisation value
You can configure each channel so that the raw value from the AD converter is issued dir-
ectly, without calibration or scaling.
If the AD converter fails to supply a valid value, the module will adopt the ADC initialisation
value for this channel instead. The default value is 4096D (1000H).
4.3.3.2 Hardware calibration
Each channel is calibrated ex-works in order to correct component dispersion and other in-
fluences.
The range is divided so that zero is assigned the value 0 and the end point is assigned the
value 4095D (0FFFH).
4.3.3.3 Manufacturer scaling
The manufacturer scaling is used to define the offset (zero point compensation) and gain
(amplification) of the digital signal.

Function description
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Manufacturer scaling active (default setting)
}Default values for manufacturer scaling:
– Offset (b1): 0
– Gain (a1): 8194D (2002H)
INFORMATION
The default setting for gain (a1) means an amplification factor of 8.
The digital value after manufacturer scaling is calculated using the following for-
mula:
}y = (a1 / 1024D * x) + b1 or
}y = (a1 / 400H * x) + b1
Legend:
}y: Digital value after manufacturer scaling
}x: Digital value before manufacturer scaling
}a 1: Gain
}b 1: Offset
}a 1 / 1024D: Amplification factor
INFORMATION
With the given amplification factor, gain (a1) is calculated as follows:
Gain (a1) = Amplification factor * 1024D
Amplification by 5 % is therefore:
1.05 * 1024D = 1075D
Arithmetic examples using decimal values:
Digital value
before manu-
facturer scaling
(x)
Gain (a1) Offset (b1) Amplification
factor (a1 /
1024D)
Value after
manufacturer
scaling (y)
1 000 1 024 0 1 1 000
1 000 2 048 0 2 2 000
1 000 8 192 0 8 8 000
1 000 1 075 500 1.05 1 550
1 000 512 -50 0.5 450
The module always uses two's complement representation for internal processing, irre-
spective of the configured data format. The values from 0000H to FFFFH form a number
circle in the two's complement representation. 8000H follows 7FFFH (=32767D) and is inter-
preted as the lowest negative number (=-32768D). 32767D is never exceeded; the value
never falls below -32768D.

Function description
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4.3.3.4 User scaling
User scaling is a second level of scaling. You can use this scaling to correct local influ-
ences. The function is the same as that of manufacturer scaling, but a different value is
used for amplification factor 1:
}y = (a2 / 256D * x) + b2 or
}y = (a2 / 100H * x) + b2
a2 = Amplification factor * 256D
User scaling is deactivated in the default setting. The default value for offset is 0. The de-
fault value for gain is 256D (100H). That corresponds to amplification factor1.
Key:
}y: Digital value after user scaling
}x: Digital value before user scaling
}a2: Gain
}b2: Offset
}a2 / 1024D: Amplification factor
4.3.3.5 Example calculation
Task:
When there is 10V at the input, the PII should show a decimal value of 10 000. User scal-
ing (Gain a2) should be used in this case. Manufacturer scaling should not be changed. All
numbers are decimals.
Solution:
Manufacturer scaling
y = (a1 / 1024 * x) + b1
and user scaling
y = (a2 / 256 * x) + b2
act consecutively, giving:
y = (a2 / 256 * ((a1 / 1024 * x) + b1)) + b2 or:
y = (a1 * a2 * x / 262144) + (a2 * b1 / 256) + b2
With default values for a1 = 8194, b1 = 0 and the default value b2 = 0:
y = a2 / 32 * x
a2 = y * 32 / x
Due to the hardware calibration the converter's input range is divided so that the 10V end
point is assigned the value x=4095. With the default values x= 4095 and y= 10 000 the
result is:
Gain a2 = 78

Function description
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4.3.4 Limit values
The module has range monitoring and limit value monitoring on each channel:
}Range monitoring
– Upper limit value: 4095D
– Lower limit value: -4095D
– The module compares the upper and lower limit value with the digital value after the
hardware calibration (values with 12bits plus sign) and writes the result of the com-
parison as follows:
– System environment A:
– In the status byte (see "PSSu assignment in system environment A")
– System environment B:
– In the I/O data element "Overrange" or "Underrange" (see "PSSu assignment in
system environment B").
– The limit of the measuring range corresponds to 4095D.
}Limit value monitoring
– Limit value 1
– Limit value 2
– The module compares limit value 1 and limit value 2 with the digital value after scaling
(values with 15bits plus sign) and writes the result of the comparison as follows:
– System environment A:
– In the status byte (see "PSSu assignment in system environment A")
– System environment B:
– In the I/O data element "LimitValue1" or "LimitValue2" (see "PSSu assignment in
system environment B").
– The limit of the measuring range corresponds to 32 767D with default scaling values.
You can change the default values in the system software.
The decimal value for the PSSuniversal Configurator (n) is calculated from the analogue
value at the input (ULimit) as follows:
n = 32768 * ULimit / 10 V
Example:
}Voltages at the input, which are to be monitored through the limit values:
– Limit value 1 is to be -8V.
– Limit value 2 is to be 5V.
}Entry in the PSSuniversal Configurator:
– Limit value 1 corresponds to -26 214
– Limit value 2 corresponds to 16 384

Function description
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4.3.5 Data formats
The way in which the analogue value is displayed depends on the voltage range, on scaling
and on the data format. The following examples show the relationship between the values
with default scaling.
You can configure the following data formats:
}Two's complement (default)
The digital values are transferred with 15bits plus a sign bit (MSB). The MSB is "1" with
negative values and "0" with positive values.
}Sign and magnitude representation
The digital values are transferred with 15bits plus a sign bit (MSB). The MSB is "1" with
negative values and "0" with positive values. With negative values there is a distinction
between sign and magnitude representation and two's complement representation.
Analogue value and typical digital value with a voltage range of 0 ... two's comple-
ment or sign and magnitude representation:
Analogue value of
voltage
Decimal digital value Binary digital value Hexadecimal digital
value
0 V 0 0000 0000 0000 0000 0000H
5 V 16 384 0100 0000 0000 0000 4000H
10 V 32 767 0111 1111 1111 1111 7FFFH
Analogue value and typical digital value with a voltage range of -10 V ... +10 V, two's
complement:
Analogue value of
voltage
Decimal digital value Binary digital value Hexadecimal digital
value
-10 V -32 767 1000 0000 0000 0001 8001H
-5 V -16 384 1100 0000 0000 0000 C000H
-2.4 mV (= 1 LSB) -8 1111 1111 1111 1000 FFF8H
0 V 0 0000 0000 0000 0000 0000H
10 V 32 767 0111 1111 1111 1111 7FFFH
Analogue value and typical digital value with a voltage range of -10 V ... +10 V, sign
and magnitude representation:
Analogue value of
voltage
Decimal digital value Binary digital value Hexadecimal digital
value
-10 V -32 768 1111 1111 1111 1111 FFFFH
-5 V -16 384 1011 1111 1111 1111 BFFFH
-2.4 mV (= 1 LSB) -8 1000 0000 0000 0100 8008H
0 V 0 0000 0000 0000 0000 0000H
10 V 32 767 0111 1111 1111 1111 7FFFH