Pilz PSSu E S 4DO 0.5-D User manual

PSSu E S 4DO 0.5-(T)D
Operating Manual 21951-EN-07
}Decentralised system PSSuniversal I/O

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
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Section 1 Introduction 5
1.1 Validity of documentation 5
1.1.1 Retaining the documentation 5
1.1.2 Terminology: System environment A and B 5
1.2 Definition of symbols 6
Section 2 Overview 7
2.1 Module structure 7
2.2 Module features 7
2.3 Front view 8
Section 3 Safety 10
3.1 Intended use 10
3.2 Safety regulations 11
3.2.1 Use of qualified personnel 11
3.2.2 Warranty and liability 11
3.2.3 Disposal 11
Section 4 Function description 12
4.1 Block diagram 12
4.2 Module features 12
4.2.1 Functions 12
4.2.2 Integrated protection mechanisms 13
4.2.3 Reaction times 13
4.3 Configuration 14
4.3.1 PSSu assignment in system environment A 14
4.3.1.1 Addresses in the process image 14
4.3.1.2 Status byte 14
4.3.2 PSSu assignment in system environment B 15
Section 5 Installation 16
5.1 General installation guidelines 16
5.1.1 Dimensions 16
5.2 Installing the base module 18
5.3 Inserting and removing an electronic module 19
5.3.1 Inserting an electronic module 20
5.3.2 Removing an electronic module 21
5.3.3 Changing an electronic module during operation 21
Section 6 Wiring 22
6.1 General wiring guidelines 22
6.1.1 Mechanical connection of the base modules 22
6.2 Terminal configuration 24
6.3 Connecting the module 26
Section 7 Operation 27
7.1 Messages 27

Contents
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7.2 Display elements 28
7.2.1 Display elements for module diagnostics 28
7.2.2 Display elements for output status 28
Section 8 Technical details 29
Section 9 Order reference 32
9.1 Product 32
9.2 Accessories 32

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the products PSSu E S 4DO 0.5-D and PSSu E S 4DO 0.5-
TD. It is valid until new documentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
The module PSSu E S 4DO 0.5-TD is suitable for use where there are increased environ-
mental requirements (see Technical Details).
1.1.1 Retaining the documentation
This documentation is intended for instruction and should be retained for future reference.
1.1.2 Terminology: System environment A and B
The PSSu system can be used in two different system environments. The module's applic-
ation area is described in the chapter "Intended Use" of the manual.
The distinction is made between
}PSSu in system environment A
}PSSu in system environment B
The distinction is based on the application area of the PSSu system.
PSSu in system environment A may be used in the
}Decentralised system PSSu I/O
}Not in the automation system PSS 4000
PSSu in system environment B may be used in the
}Automation system PSS 4000, e.g. with
– Decentralised system PSSu I/O with SafetyNET p
– Control system PSSu PLC
– Control system PSSu multi

Introduction
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1.2 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.
INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Module structure
A module consists of
}Electronic module and
}Base module with
– Screw terminals or
– Cage clamp terminals
The base modules are the carrier units for the electronic modules and are used to connect
the field wiring. The electronic modules are inserted on to the base modules and determine
the module's function.
Details of the base modules that can be used are available in the chapter entitled “Intended
Use”.
2.2 Module features
The product has the following features:
}4 Digital outputs
– Semiconductor technology
– Single-pole
– Positive-switching
– Current load capacity per output: 0,50 A
– Short circuit-proof
– Overload-proof
}LEDs for:
– Switch status of each output
– Module error
}The module provides advanced diagnostic data.
}Optional access to the advanced diagnostic data in the process image (system environ-
ment A only)
}For standard applications in system environment A and B
}T-type:
PSSu E S 4DO 0.5-TD: for increased environmental requirements

Overview
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2.3 Front view
2111
2212
2313
2414
Err
11
O0
21
O1
12
0V
22
0V
13
(C)
23
(C)
14
O2
24
O3
PSSu E S
4DO0.5-D
11
14
21
24
PSSu E S
4DO 0.5-D
312406
000000
001
10
1
3
4
9
8
5
6
7
11
2
12
A
B
Legend:
}A: Electronic module
}B: Base module
}1: LED for module diagnostics
}2: Labelling strip with:
– Name of electronic module
– Order number
– Serial number
– Hardware version number
– 2D code
}3: Labelling strip for the terminal configuration on the base module
}4: Status LEDs
}5: Name of electronic module
}6: Connection level 1
}7: Connection level 2
}8: Connection level 3

Overview
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}9: Connection level 4
}10: Square mounting holes (connection levels 1, 2, 3 and 4)
– With screw to loosen/tighten the screw terminal on base modules with screw termin-
als
– With mechanism to operate the cage clamp on base modules with cage clamp ter-
minals
}11: Round connection holes (connection levels 1, 2, 3 and 4) for connecting the signal
lines
}12: Mounting slot for colour marker to label the connection level (connection levels 1, 2,
3 and 4)

Safety
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3 Safety
3.1 Intended use
The module may be used for standard applications in system environment A and B.
The module provides type 1 outputs in accordance with IEC 61131-2. It may be used to
switch:
}Resistive loads
}Inductive loads
}Capacitive loads
The module PSSu E S 4DO 0.5-TD is suitable for use where there are increased environ-
mental requirements (see Technical Details).
Intended use includes making the electrical installation EMC-compliant. Please refer to the
guidelines stated in the "PSSuniversal Installation Manual". The module is designed for use
in an industrial environment. It is not suitable for use in a domestic environment, as this can
lead to interference.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the module
}Use of the module outside the areas described in this manual
}Any use of the module that is not in accordance with the technical details.
INFORMATION
The module is supported by:
}PSSuniversal Configurator and PSSuniversal Assistant from Version
1.6.0
}PAS4000 from version 1.8.0
– We recommend that you always use the latest version (download
from www.pilz.de).
The PSSu E S 4DO 0.5-D module may be used in conjunction with the following base mod-
ules:
}PSSu BP 1/8 S
}PSSu BP 1/8 C
}PSSu BP-C 1/8 S
}PSSu BP-C 1/8 C
}PSSu BP 1/12 S
}PSSu BP 1/12 C
}PSSu BP-C1 1/12 S
}PSSu BP-C1 1/12 C

Safety
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The PSSu E S 4DO 0.5-TD module may be used in conjunction with the following base
modules:
}PSSu BP 1/8 S-T
}PSSu BP 1/8 C-T
}PSSu BP-C 1/8 S-T
}PSSu BP-C 1/8 C-T
}PSSu BP 1/12 S-T
}PSSu BP 1/12 C-T
}PSSu BP-C1 1/12 S-T
}PSSu BP-C1 1/12 C-T
3.2 Safety regulations
3.2.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.2.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.2.3 Disposal
}In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

Function description
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4 Function description
4.1 Block diagram
Module Bus
Periphery
Supply
+ 24 V DC
Module
Supply
+ 5 V DC
Data
(ST)
0 V
11 12
0 V
21 22
0 V
14 13
0 V
24 23
13 23
(C-Rail)
4.2 Module features
4.2.1 Functions
Module supply
}The module supply provides the module with voltage.
Signals at the output
}"0" signal (0V) at the output:
– Output is high impedance
– No current to the load
}"1" signal (+24V) at the output:
– Output is low impedance
– Current is supplied to the load
Periphery supply
}The module routes the periphery supply from the module bus to the base module ter-
minals.
}The periphery supply is used to supply the outputs.
Outputs
}The head module sets the output status via the module bus.
The module provides advanced diagnostic data, which is also available in a status byte in
the ST-PII (not in system environment B):
}Output overload/short circuit
}Excess module temperature

Function description
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Permitted capacitive load based on output current
5
10
0
25 50 75 100 125
15
C [µF]
I [mA]
0,2
4.2.2 Integrated protection mechanisms
When the PSSuEFPS1(-T) or PSSu E F PS2(-T)(-R) is used to supply the system, the
module supply is buffered for 20ms if the supply voltage is interrupted.
The module provides the following diagnostic data:
}Start-up error
}Configuration error
}ST communication error
}Bus termination error
}Output overload
}Temperature error: too warm
}Temperature error: too hot
4.2.3 Reaction times
Information on the reaction times of the outputs can be found in the PSSuniversal System
Description.

Function description
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4.3 Configuration
4.3.1 PSSu assignment in system environment A
It is not necessary to configure ST outputs in the PSSuniversal Configurator on the
PSSWIN-PRO system software. Overload detection and temperature monitoring can be
configured: The entries in the status byte can be deactivated.
The ST process image can be optimised by combining adjacent bits of the same type into
bytes.
Further information on configuration is available in the PSSuniversal Configurator's online
help.
4.3.1.1 Addresses in the process image
The module occupies 4 consecutive bit addresses for the outputs in the process image of
outputs. If the status byte is activated, it occupies an additional 8 consecutive bit addresses
in the process image of inputs.
Configuration SafetyBUS p Standard bus system
FS-PIO ST-PII ST-PIO
Without status byte - - - - - - 4 Bit
With status byte ("S") - - - 8 Bit 4 Bit
4.3.1.2 Status byte
The status byte contains the information on overload and overtemperature.
Structure and contents of the status byte:
Bit num-
ber Signal Meaning
0 0 No overload on output 0
1 Overload on output 0
1 0 No overload on output 1
1 Overload on output 1
2 (1) 0 No overload on output 2
1 Overload on output 2
3 (1) 0 No overload on output 3
1 Overload on output 3
4 0 No temperature error
1 Temperature error: too warm
5 0 Switch-off temperature not reached
1 Temperature error: too hot, outputs switch off
6 0 Reserved
1 Reserved

Function description
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Bit num-
ber Signal Meaning
7 0 Reserved
1 Reserved
(1) Only on modules with four outputs
4.3.2 PSSu assignment in system environment B
Data access is via pre-defined I/O data types:
I/O data name
I/O data
type I/O data element Meaning
O0(11), O1(21), O2(14), O3(24) ST_O_DO Data: BOOL Output data O0 ... O3
The status byte is not available in the process image.

Installation
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5 Installation
5.1 General installation guidelines
Please also refer to the PSSuniversal Installation Manual.
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
5.1.1 Dimensions
Base modules with four connection levels:
12,6 mm
76 mm
52,1 mm8,1 mm
67,7 mm
12,6 mm
56,1 mm 71,8 mm 0,8 mm
128,9 mm
72,6 mm
(2.051")(0.319")
(0.496") (2.858")
(0.496")
(2.99")
(2.209") (2.827") (0.031")
(5.075")
(2.665")

Installation
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Base modules with six connection levels:
12,6 mm
76 mm
52,1 mm8,1 mm
67,7 mm
82,0 mm 71,8 mm 0,8 mm
72,6 mm
(2.051")(0.319")
(2.858")
(0.496")
(2.99")
(3.228") (2.827") (0.031")
(2.665")
12,6 mm
(0.496")
154,6 mm (6.087")

Installation
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5.2 Installing the base module
Prerequisite:
}The head module must be installed.
}If the head module does not have an integrated power supply, a supply voltage module
must be installed to the right of the head module.
Please note:
}For mechanical reasons it is not possible to mix base modules with screw terminals and
base modules with cage clamp terminals.
}All contacts should be protected from contamination.
}The mechanics of the base modules are designed for 50 plug in/out cycles.
Procedure:
}We recommend that you wire up the base modules before inserting the electronic mod-
ules.
}Slot the groove on the base module on to the mounting rail from below [1].
}Push the base module back [2] until you hear it lock into position.
}On the mounting rail, slide the base module to the left until you hear the two lateral
mounting hooks on the adjacent module lock into position [3].
Schematic representation:
[2]
[1]
[3]

Installation
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5.3 Inserting and removing an electronic module
Please note:
}Only insert on to base modules that are already installed.
}Preferably these base modules should be ready wired.
}Electronic modules with outputs may only be inserted and removed when the load is
switched off. Unforeseeable error reactions may be triggered if modules are inserted
and removed under load.
}When an electronic module is plugged into a base module for the first time, one part of
the coding element remains on the electronic module, while its counterpart is fixed on to
the base module. This is how the base module is coded.
}The mechanics of the electronic modules are designed for 50 plug in/out cycles.

Installation
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5.3.1 Inserting an electronic module
Procedure:
}The electronic module must audibly lock into position [1].
}Mark the electronic module using the labelling strips [2].
Schematic representation:
[2]
[1]
[1]