Pilz PSSu H SB-T User manual

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Operating Manual — No. 21268-EN-03
Decentralised system PSSuniversal I/O
Operating Manual PSSu H SB(-T)
Operating Manual PSSu H SB(-T)
PSSu H SB(-T)

This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS ®, SafetyEYE®,
SafetyNET ®, the s irit of safety® are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
Preface

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1
Contents
Contents
Contents Page
Chapter 1 Introduction
1.1 Validity of documentation 1-1
1.1.1 Retaining the documentation 1-1
1.2 Overview of documentation 1-2
1.3 Definition of symbols 1-3
Chapter 2 Overview
2.1 Module features 2-1
2.2 Front view 2-2
Chapter 3 Safety
3.1 Intended use 3-1
3.2 Safety regulations 3-3
3.2.1 Use of qualified personnel 3-3
3.2.2 Warranty and liability 3-3
3.2.3 Disposal 3-3
Chapter 4 Function description
4.1 Module features 4-1
4.1.1 Integrated protection mechanisms 4-1
4.1.2 Supply voltage 4-1
4.2 SafetyBUS p 4-2
4.2.1 Connection to SafetyBUS p 4-2
4.2.2 Selector switch for setting the device
address
4-2
4.3 USB port 4-3
Chapter 5 Installation
5.1 General installation guidelines 5-1
5.1.1 Dimensions 5-1
5.2 Installing the head module 5-2
Chapter 6 Interfaces
6.1 Interface assignment 6-1
6.1.1 Connection to SafetyBUS p 6-1
6.1.2 Connection via USB 6-1
Chapter 7 Operation
7.1 Messages 7-1
7.2 Display elements 7-3
7.2.1 Display elements for system diagnostics 7-3
7.2.2 Display elements for SafetyBUS p
diagnostics
7-5

Contents
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2
Chapter 8 Technical details
8.1 Technical details 8-1
8.2 Order reference 8-3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-1
1.1 Validity of documentation
1 Introduction
11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validity of documentation1-][BA Einf Gültigkeit Kopfmodul mi t SB mit T-Variante
This documentation is valid for the product PSSu H SB and
PSSu H SB-T. It is valid until new documentation is published.
Please also refer to the following documents:
SafetyBUS p System Description
SafetyBUS p Installation Manual
PSSuniversal System Description
PSSuniversal Installation Manual
Einf Einleitung
This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .
1.1.1 Retaining the documentation
Retaining the documentation1-Einf Aufbewahren
This documentation is intended for instruction and should be retained
for future reference.

1.2 Overview of documentation
1 Introduction
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-2
1.2Overview of documentation1200Overview of documentation1-][BA_Einführung Übersicht Kopfmodule
1 Introduction
The introduction is designed to familiarise you with the contents, struc-
ture and specific order of this manual.
2 Overview
This chapter provides information on the module's most important fea-
tures.
3 Safety
This chapter must be read as it contains important information on safety
and intended use.
4 Function Description
This chapter describes the module's individual components.
5 Installation
This chapter explains how to install the module.
6 Interfaces
This chapter describes the module's interfaces.
7 Operation
This chapter explains the display elements and advises on what to do if
a fault occurs.
8 Technical Details
This chapter contains the product's technical details and order refer-
ence.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-3
1.3 Definition of symbols
1 Introduction
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven-
tive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic-
ular importance.
INFORMATION
This gives advice on applications and provides information on
special features.

1 Introduction
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 2-1
2.1 Module features
2 Overview
22000OverviewOverview2-2.1Module features2100Module features2-Geraetemerkmale_Zusatz BA Einleitung
The product has the following features:
][Merkmale_Schnittstelle SB p SafetyBUS p interface for
– Failsafe inputs/outputs
USB port for connection to a PC for
– Commissioning
– Service
][Merkm ale_LED S B p LEDs for:
– System status
–SafetyBUS p status
–USBstatus
][Merkmale_E-Module SB p Electronic modules that can be used for input/output:
– All failsafe modules
(PSSu E F...)
][Geraetemerkmal_T Coated version of the module:
PSSu H SB-T: for increased environmental requirements

2.2 Front view
2 Overview
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2-2
2.2Front view2200Front view2-BA_Fron tansich t
Key:
1: Two selector switches for setting the device address
2: SafetyBUS p interface
3: LEDs for system diagnostics and SafetyBUS p diagnostics
4: Labelling strip with:
– Order number
– Serial number
– Hardware version number
– Firmware version number on delivery
5: Field for 2D code
6: Labelling strip with interface configuration of the USB port
7: Description of head module
8: USB port (Mini-B)
SB ADDRESS
0
3
6
9
x 10
0
3
6
9
x 1
PSSu H
SB
Usb Dev
SB I/O
USB
2
D -
3
D +
5
G N D
USB
312 010
0000000
HW 000
000 000
1
2
3
7
4
5
8

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 3-1
3.1 Intended use
3 Safety
33000SafetySafety3-3.1Intended use3100Intended use3-][Bestim mung SB p
The module is designed for use in safety-related applications with
SafetyBUS p.
Bestimm _Verwend_Zusa tz-(T)
The module PSSu H SB-T is suitable for use where there are increased
environmental requirements (see Technical Details).
Bestimmung/Gertebeschreibung Kat./SIL_PSSu
The module meets the requirements of EN IEC 61508 up to SIL3 and
EN 954-1 up to Category 4.
Bestimmung/Gertebeschreibung_Ausschluss
Intended use includes making the electrical installation EMC-compliant.
Please refer to the guidelines stated in the "PSSuniversal Installation
Manual". The module is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to in-
terference.
The following is deemed improper use in particular:
Any component, technical or electrical modification to the module
Use of the module outside the areas described in this manual
Use of the module outside the technical details (see chapter entitled
"Technical Details")
Bestimm_Verwend_Info_PSSu_ab_1.4.0_Kopf FS50/18
Programmable safety systems with an older FS operating system ver-
sion will have a restricted function range.
BA_Bestimmung Ausschluss Zusatz Kopf - E-Modul
INFORMATION
The module is supported by the PSSuniversal Configurator and
PSSuniversal Assistant from Version 1.4.0. We recommend that
you always use the latest version (download from www.pilz.de).
The module is supported by programmable safety systems with
SafetyBUS p interface, from FS operating system version 50/18.

3.1 Intended use
3 Safety
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
3-2
The head module may be used in conjunction with the following elec-
tronic modules:
][BA_Sicherh eit E-Module FS
][BA Bestimmung Firmware
The module's firmware can be updated to a later version using the
Firmware Manager on the PSSuniversal Assistant. For the reason, the
module's actual firmware version may not always match the firmware
version printed on the front of the unit. Updating the firmware can also
expand the module's functionality.
Module type Module name
Voltage supply PSSu E F PS(-T)
PSSu E F PS1(-T)
PSSu E F PS-P(-T)
PSSu E F BSW(-T)
Digital input/output modules PSSu E F 4DI(-T)
PSSu E F 4DO 0.5(-T)
PSSu E F 2DO 2(-T)
PSSu E F 2DOR 8(-T)
PSSu E F DI OZ 2(-T)
Voltage distribution PSSu E PD(-T)
PSSu E PD1(-T)
INFORMATION
The module's actual firmware version can only be established
using the Firmware Manager on the PSSuniversal Assistant.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 3-3
3.2 Safety regulations
3 Safety
3.2Safety regulations3200Safety regulations3-
3.2.1 Use of qualified personnel
Use of qualified personnel3-Sich Qualif. Personal
The products may only be assembled, installed, programmed, commis-
sioned, operated, maintained and decommissioned by competent per-
sons.
A competent person is someone who, because of their training, experi-
ence and current professional activity, has the specialist knowledge re-
quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.
It is the company's responsibility only to employ personnel who:
Are familiar with the basic regulations concerning health and safety /
accident prevention
Have read and understood the safety guidelines given in this descrip-
tion
Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
3.2.2 Warranty and liability
Warranty an d liability3-Sich Gewhrleistung
All claims to warranty and liability will be rendered invalid if:
The product was used contrary to the purpose for which it is intended
Damage can be attributed to not having followed the guidelines in the
manual
Operating personnel are not suitably qualified
Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
3.2.3 Disposal
Disposal3-Sich Entsorgung
In safety-related applications, please comply with the mission time tM
in the safety-related characteristic data.
When decommissioning, please comply with local regulations regard-
ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

3 Safety
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
3-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 4-1
4.1 Module features
4 Function description
44000Function descriptionFunction description4-4.1Module features4100Module features4-
4.1.1 Integrated protection mechanisms
Integrated protection mechanisms4-][Schutzmechanismen H SB p
The module has the following protection mechanisms:
Multi-channel diverse processor section
Cyclical self tests
Potentially isolated SafetyBUS p interface
When the PSSu E F PS1(-T) is used to supply the system, the module
supply is buffered for 20 ms if the supply voltage is interrupted.
4.1.2 Supply voltage
Supply voltage4-][Funktionsbeschreibung Module Supply
Module supply
The module supply provides the module with voltage.

4.2 SafetyBUS p
4 Function description
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
4-2
4.2SafetyBUS p4200SafetyBUS p4-
4.2.1 Connection to SafetyBUS p
Connection to SafetyBUS p4-][Funktion_BA_Zusatz SB p Kopplung
A PSSu with SafetyBUS p interface is regarded as a bus subscriber in a
SafetyBUS p network.
The “SafetyBUS p Installation Manual” and the “SafetyBUS p System
Description” apply for subscribers in a SafetyBUS p network.
Detailed descriptions for commissioning are available in the online help
for the PSS WIN-PRO system software. Step-by-step instructions can
be found in the manual: "Getting Started: Full version of PSS WIN-PRO".
4.2.2 Selector switch for setting the device address
Selector switch for setting the device address4-][Funktion_BA_Zusatz SB p Wahlschalter
The device address of a PSSu is set via the two rotary switches “x 10”
and “x 1”.
Permitted device addresses are in the range 32D... 95D. The same ap-
plies if the PSSu system is configured for SafetyBUS p 1 in the
SafetyBUS p Configurator on the PSS WIN-PRO system software. The
offset of 100Dfor device addresses on SafetyBUS p 1 is calculated au-
tomatically from the bus configuration.
Rotary switch “SB ADDRESS”:
Switch designation
Key Example:
Device address 51D
x 10 Set the tens
x 1 Set the units
SB ADDRESS
0
3
6
9
x 10
0
3
6
9
x 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 4-3
4.3 USB port
4 Function description
4.3USB port4300USB port4-][Funktion_BA_Zusatz USB
The following functions are available via the USB port:
Show actual hardware
Comparison of actual/registered hardware
Display and update firmware versions
Setting the parameters for the ST section
Parameters for the module's ST section can either be set via the fieldbus
interface or via the USB port. Parameter setting via the USB port has pri-
ority over parameter setting via the fieldbus interface. Once parameters
for the the head module have been set via the USB port, the ability to set
parameters for the module via the fieldbus interface is disabled. The dis-
able can be lifted in the PSSuniversal Assistant.
Procedure for connecting the head module via the USB port:
Connect PC to head module via USB cable.
Install USB driver.
View the actual hardware registry in the PSSuniversal Assistant and
call up other functions.
This way it is possible to copy and edit an existing configuration in the
PSSuniversal Assistant.
INFORMATION
The USB driver can be found on the PSSuniversal Assistant
CD-ROM, in the subdirectory \bin\PILZ_USB_DRIVER

4 Function description
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
4-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 5-1
5.1 General installation guidelines
5 Installation
55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-][Montage BA Kopfmodul Allgemein
Please also refer to the PSSuniversal Installation Manual.
The description below assumes that the mounting rail is already in-
stalled.
Montage_EMV ESD
5.1.1 Dimensions
Dimensions5-][Abmessungen SB p
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm-
band.
9,2 mm5 ,4 mm
50,2 mm
2,8 mm
125, mm
72, mm
21, mm
(2.448")(2.22") (0.11")
(4.945")
(1.97 ") (2.858")
(0.85")