Pilz PMCenergy SD User manual

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Operating Manual PMCenergy SD
1004547-EN-01
Table of contents
Deutsch
3
1 Introduction
1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Environmental protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Working with this Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.1 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.2 Basic information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.3 Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.4 Symbols used in the text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.5 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Description of the device
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Applied guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Overview diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6 Labels on the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.8 Electrical supply data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9 Dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.10 Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Basic safety instructions
3.1 Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 The device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Transport / Storage / Installation
4.1 Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2 Transporting the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 Storing the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4 Unpacking the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.5 Installing the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.6 Earthing the Dynamic Energy Storage Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Commissioning
5.1 Connecting the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Connecting two or more Dynamic Energy Storage Units in parallel . . . . . . . . . . . . . . . . . . . . 21
5.3 Connecting two or more servo amplifiers with a DC link system
to a Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Connecting the RS422 communication interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5 Disconnecting the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.6 Conditioning the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6 Other tasks
6.1 Cleaning the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.2 Maintenance of the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3 Repairing Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.4 Disposing of an Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Operating Manual PMCenergy SD
1004547-EN-01
Table of contents
Deutsch
4
7 Extension module (option)
7.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2 Transport / Storage / Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.3 Connecting an extension module to the Dynamic Energy Storage Unit . . . . . . . . . . . . . . . . . 27
7.4 Connecting an additional extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.5 Disconnecting an extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.6 Other tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8 Ordering data

Operating Manual PMCenergy SD
1004547-EN-01
Introduction
English
5
1I NTRODUCTION
1.1 Foreword
We would like to thank you for the confidence you have placed in us by choosing our
pioneering energy technology.
We thank you for your trust in us.
As a system provider, we set reliable standards in energy technology with our inno-
vative products.
1.2 Environmental protection
Packaging We use environmentally friendly materials for our packaging which can be disposed
of via the local waste disposal system.
Equipment The manufacturer will take back faulty equipment or equipment which is no longer in
use.
1.3 Working with this Operating Manual
1.3.1 Target group
This Operating Manual is aimed at qualified electricians who are to work with the Dy-
namic Energy Storage Unit
in all phases of its service life.
1.3.2 Basic information
This Operating Manual is divided into chapters.
Please note the following:
• Before using the Dynamic Energy Storage Unit, read through this Operating Man-
ual carefully and thoroughly. It is too late when the equipment is in use.
• Make an effort to understand it. Only then will you be able to operate the Dynamic
Energy Storage Unit safely and as intended.
• Always follow the instructions given in the Operating Manual.
• Keep this Operating Manual close to the device.
Operators must know where it is kept.

Operating Manual PMCenergy SD
1004547-EN-01
Introduction
English
6
1.3.3 Abbreviations
1.3.4 Symbols used in the text
Reference A reference to other pages in this Operating Manual starts with the double arrow
symbol "
 ".
Action and reaction The "
⌧ " symbol indicates an action taken by the operator, while the "  " symbol
shows the resulting reaction of the device.
For example:
⌧ Switch on the main switch.
 The lamp illuminates.
Image items and
relationship between
text and image
Important details are marked with numbers (e.g.
 ) in diagrams.
This is referred to in the text by this number after the associated detail.
BGV Occupational health and safety regulations
EEPROM Electrical erasable programmable read only memory
Electrical erasable programmable read only memory (integrated circuit)
EM Extension module
EN European standard
EU European Union
IT Isolated Terra (no connection to earth)
LED Light-emitting diode
PLC Programmable logic control

Operating Manual PMCenergy SD
1004547-EN-01
Introduction
English
7
1.3.5 Definitions
Person-Related
Warning Instructions
A personnel warning consists of several parts:
• a pictogram,
• a signal word that characterises the degree of danger,
• a note about the type of danger and
• one (or several) instruction(s) to prevent the danger, introduced by a "
⌧ " symbol.
Example of a personnel warning:
Property damage Dangers with possible property damage are identified as follows:
Information Additional information is identified as follows:
Application Application" stands for "drive unit with frequency converter" or "servo drive" in this
Operating Manual.
Pictogram Signal word Danger
Danger Danger with a high level of risk which can cause
death or serious injury if it is not prevented.
Warning Danger with a medium level of risk which can
cause death or serious injury if it is not prevented.
Caution Danger with a low level of risk which can cause mi-
nor or moderate injury if it is not prevented.
W ARNING !
There is a risk of injury!
Touching hot surfaces may result in burns.
⌧ Switch off the device at least 30 minutes before cleaning it.
Pictogram Instruction about
Property damage.
Pictogram Instruction about
Additional assistance or other useful information.

Operating Manual PMCenergy SD
1004547-EN-01
Description of the device
English
8
2D ESCRIPTION OF THE DEVICE
2.1 Intended use
Dynamic Energy
Storage Unit
The Energy Storage Unit is used to store braking energy from applications (drives
with frequency converters or servo drives). The Dynamic Energy Storage Unit does
not need its own power supply. It is possible to operate several Dynamic Energy
Storage Unit units in parallel, to increase the maximum power. Optional extension
modules (EMs) can also be used to increase the amount of energy stored.
The Dynamic Energy Storage Unit is supplied according to customer specifications
and may only be operated when these specifications are met.
Expansion Module
(EM)
Expansion modules (EM) are connected to the Dynamic Energy Storage Unit to
increase its energy storage capacity.
If several Dynamic Energy Storage Units are connected in parallel, they must be
distributed symmetrically.
Protective devices Protective devices (e.g. covers) may not be removed.
Place of installation The Dynamic Energy Storage Unit is to be used within electrical cabinets in the
industrial area. Operation in areas at risk of explosion is prohibited.
Modifications Unauthorised modifications are prohibited.
Unauthorised modifications will invalidate all claims under warranty and liability.
Repairs Repairs may only be undertaken by the manufacturer.
2.2 Applied guidelines
The Dynamic Energy Storage Unit meets the basic requirements of the 2014/35/EU
directive (Low Voltage Directive) and the 2014/30/EU directive (EMC directive).

Operating Manual PMCenergy SD
1004547-EN-01
Description of the device
English
9
2.3 Type designation
Fig. 1: Type designation
Description of the expansion module, (  Chapter 7, page 27).

Operating Manual PMCenergy SD
1004547-EN-01
Description of the device
English
10
2.4 Overview diagram
Fig. 2: OverviewDynamic Energy Storage Unit
1 Mounting holes (4x), dia. 6.5
2 Connecting terminals for extension
module (X1)
3 Indicator LED
4 Label showing installation location
5 Type plate
6 Warnings
7 RS422 communication interface
(X4 plug)
8 Connecting terminal for DC link and
brake chopper
9 Earth connection




