Pioneer AVIC-Z2/XU/UC User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
CRT3877
HDD MULTIMEDIA AV NAVIGATION SERVER
AVIC-Z2 /XU/UC
AVIC-HD3 /XU/EW5
This service manual should be used together with the following manual(s) listed below.
For the parts numbers, adjustments, etc. which are not shown in this manual,
refer to the following manual(s).
Model No. Order No. Mech. Module Remarks
AVIC-Z1/UC CRT3618
CX-3016 CRT3056 MS3 DVD Mech. Module:Circuit Description, Mech. Description, Disassembly
ND-BT1/E5 CRT3684 Bluetooth unit :
(ND-BT1/E is sold with AVIC-HD3/XU/EW5.)
K-ZZU. FEB. 2007 Printed in Japan
is a trademark of DVD Format/Logo Licensing Corporation.

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EXPLODED VIEWS AND PARTS LIST
PACKING(Page 10)
PACKING SECTION PARTS LIST *:Non spare part
Mark No. Description AVIC-Z1/UC AVIC-Z2/XU/UC
1-1 Owner’s Manual CRB2183 CRB2295
1-2 Owner’s Manual CRB2184 CRB2297
1-3 Owner’s Manual/POC/FRE CRB2185 CRB2296
1-4 Owner’s Manual/POC/FRE CRB2186 CRB2298
1-5 Owner’s Manual CRB2258 CRB2299
1-6 Owner’s Manual/POC/FRE CRB2259 CRB2300
1-13 Installation Manual CRD4100 CRD4153
* 1-14 Registration Card CRY1245 CRY1263
* 1-25 Card ARY1048 CRY1246(Warranty Card)
2 Cover CEG1177 CEG1383
3 Carton CHG5732 CHG6069
4 Contain Box CHL5732 CHL6069
5 Protector(Upper) CHP2227 CHP2782
6 Protector CHP2242 CHP3181
7 Protector CHP2272 CHP2783
10 Cord Assy CDE8083 CDP1045
23 Sub Carton CHA3298 CHG5691
24 Panel CNS8669 CNS9008
34 Cord Assy CDE8082 CDP1047

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Mark No. Description AVIC-HD1BT/EW5 AVIC-HD3/XU/EW5
1-1 Owner’s Manual/PEE/ENG CRB2187 CRB2301
1-2 Owner’s Manual/PEE/ENG CRB2188 CRB2307
1-3 Owner’s Manual/PEE/SPE CRB2189 CRB2302
1-4 Owner’s Manual/PEE/SPE CRB2190 CRB2308
1-5 Owner’s Manual/PEE/GER CRB2191 CRB2303
1-6 Owner’s Manual/PEE/GER CRB2192 CRB2309
1-7 Owner’s Manual/PEE/FRE CRB2193 CRB2304
1-8 Owner’s Manual/PEE/FRE CRB2194 CRB2310
1-9 Owner’s Manual/PEE/ITA CRB2195 CRB2305
1-10 Owner’s Manual/PEE/ITA CRB2196 CRB2311
1-11 Owner’s Manual/PEE/DUT CRB2197 CRB2306
1-12 Owner’s Manual/PEE/DUT CRB2198 CRB2312
1-13 Installation Manual CRD4101 CRD4154
* 1-16 Passport CRY1013 Not used
1-18 Owner’s Manual/PEE/ENG CRB2260 CRB2313
1-19 Owner’s Manual/PEE/SPE CRB2261 CRB2314
1-20 Owner’s Manual/PEE/GER CRB2262 CRB2315
1-21 Owner’s Manual/PEE/FRE CRB2263 CRB2316
1-22 Owner’s Manual/PEE/ITA CRB2264 CRB2317
1-23 Owner’s Manual/PEE/DUT CRB2265 CRB2318
2 Cover CEG1074 CEG1382
3 Carton CHG5899 CHG6070
4 Contain Box CHL5899 CHL6070
5 Protector(Upper) CHP2227 CHP3319
6 Protector CHP2242 CHP3181
7 Protector CHP2272 CHP3320
10 Cord Assy CDE8083 CDP1045
12 Cord Assy CDE8165 CDP1046
13 Screw Assy CEA3797 CEA7395
16 Screw CMZ50P060FTC(x8) CMZ50P060FTC(x4)
23 Sub Carton CHA3298 CHG5691
24 Panel CNS8669 CNS8665
35 Protector Not used CHP3321
36 Protector Not used CHP3322
37 Screw Not used CBA2081
38 Bush Not used CNV3930
* 39 Polyetylene Bag Not used E36-615
40 Panel Not used CNS9007

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EXTERIOR(1)(Page 12)
EXTERIOR(1) SECTION PARTS LIST
Mark No. Description AVIC-Z1/UC AVIC-Z2/XU/UC
5 Screw(M3 x 10) CBA1637 CBA2097
82 Panel Unit CXC5925 CXC7880
Mark No. Description AVIC-HD1BT/EW5 AVIC-HD3/XU/EW5
5 Screw(M3 x 10) CBA1637 CBA2097
82 Panel Unit CXC5984 CXC7980
94 Screw Not used CMZ50P060FTC
95 Holder Not used CND3430
96 Holder Not used CND3431
97 Screw Not used BMZ30P060FTC

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EXTERIOR(2)(Page 14)
EXTERIOR(2) SECTION PARTS LIST
EXTERIOR(3)(Page 16)
EXTERIOR(3) SECTION PARTS LIST
Mark No. Description AVIC-Z1/UC AVIC-Z2/XU/UC
4 Screw(M2 x 3) CBA1527 CBA2096
61 CC Unit CWN1582 CWN2449
71 HDD Assy(Service) CXX2121 CXX2207
Mark No. Description AVIC-HD1BT/EW5 AVIC-HD3/XU/EW5
4 Screw(M2 x 3) CBA1527 CBA2096
61 CC Unit CWN1632 CWN2450
69 Chassis Unit CXC6523 CXC8128
71 HDD Assy(Service) CXX2122 CXX2208
Mark No. Description AVIC-Z1/UC AVIC-Z2/XU/UC
2 Cap CNS1472 Not used
3 Cord Assy CDE8083 CDP1045
22 Grille CNS8523 CNS9018
25 Lighting Conductor CNV8732 CNV9510
51 Cord Assy CDE8082 CDP1047
Mark No. Description AVIC-HD1BT/EW5 AVIC-HD3/XU/EW5
2 Cap CNS1472 Not used
3 Cord Assy CDE8083 CDP1045
7 Cord Assy CDE8165 CDP1046
22 Grille CNS8540 CNS9004
25 Lighting Conductor CNV8732 CNV9510

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ELECTRICAL PARTS LIST(Page 121)
GPS UNIT
AUDIO UNIT
Circuit Symbol and No. Part Name AVIC-Z1/UC
AVIC-HD1BT/EW5
AVIC-Z2/XU/UC
AVIC-HD3/XU/EW5
L402 Inductor CTF1486 LCYC1R2K1608
L403 Inductor CTF1486 LCYC1R2K1608
Circuit Symbol and No. Part Name AVIC-Z1/UC AVIC-Z2/XU/UC
Q1006 Transistor DTC114EU DTC114EUA
Q1201 Transistor DTC114EU DTC114EUA
Q1203 Transistor DTC114EU DTC114EUA
Q1431 Transistor DTC114EU DTC114EUA
Q1521 Transistor DTC114EU DTC114EUA
Q1852 Transistor DTC114EU DTC114EUA
Circuit Symbol and No. Part Name AVIC-HD1BT/EW5 AVIC-HD3/XU/EW5
Q1006 Transistor DTC114EU DTC114EUA
Q1201 Transistor DTC114EU DTC114EUA
Q1203 Transistor DTC114EU DTC114EUA
Q1431 Transistor DTC114EU DTC114EUA
Q1521 Transistor DTC114EU DTC114EUA
Q1823 Transistor DTC114EU DTC114EUA
Q1852 Transistor DTC114EU DTC114EUA
Q2501 Transistor DTC124EU DTC124EUA
Q2502 Transistor DTC124EU DTC124EUA
Q2503 Transistor DTC124EU DTC124EUA
Q2504 Transistor DTC124EU DTC124EUA

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NAVI MOTHER UNIT
MONITOR UNIT
Circuit Symbol and No. Part Name AVIC-Z1/UC
AVIC-HD1BT/EW5
AVIC-Z2/XU/UC
AVIC-HD3/XU/EW5
Q5003 Transistor DTC114EU DTC114EUA
Q5004 Transistor DTC114EU DTC114EUA
Q5483 Transistor DTC114EU DTC114EUA
Q5651 Transistor 2SA1576 2SA1576A
Q5902 Transistor DTC114EU DTC114EUA
Q5921 Transistor 2SA1576 2SA1576A
Q6201 Transistor DTC114EU DTC114EUA
Q6204 Transistor DTC114EU DTC114EUA
Q6251 Transistor DTC114EU DTC114EUA
Q6301 Transistor 2SA1576 2SA1576A
Q6302 Transistor DTC114EU DTC114EUA
Q6311 Transistor 2SA1576 2SA1576A
Q6312 Transistor DTC114EU DTC114EUA
Q6351 Transistor DTC114EU DTC114EUA
Q6352 Transistor DTC114EU DTC114EUA
Q6355 Transistor DTC114EU DTC114EUA
Q6601 Transistor 2SA1576 2SA1576A
Circuit Symbol and No. Part Name AVIC-Z1/UC
AVIC-HD1BT/EW5
AVIC-Z2/XU/UC
AVIC-HD3/XU/EW5
Q352 Transistor 2SA1576 2SA1576A

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
AVIC-Z1/UC
CRT3618
HDD MULTIMEDIA AV NAVIGATION SERVER
AVIC-Z1
/UC
AVIC-HD1BT
/EW5
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3016 CRT3056 MS3 DVD Mech. Module:Circuit Descriptions, Mech. Descriptions, Disassembly
ND-BT1/E5 CRT3684 Bluetooth unit
(ND-BT1/E is sold as packed unit of AVIC-HD/BT/EW5 in EW area.)
For details, refer to "Important Check Points for Good Servicing".
K-ZZU.MAR. 2006 Printed in Japan

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SAFETY INFORMATION
C
A
U
TI
O
N
This service manual is intended for
q
ualified service technicians; it is not meant for the casual do-it-
y
ourself
e
r.
Qualified technicians have the necessar
y
test e
q
ui
p
ment and tools, and have been trained to
p
ro
p
erl
y
and safel
y
re
p
ai
r
com
p
lex
p
roducts such as those covered b
y
this manual
.
Im
p
ro
p
erl
y
p
erformed re
p
airs
ca
n adversel
y
a
ff
ect
t
h
e
safet
y
a
n
d
reliabilit
y
of
t
h
e
p
roduct
a
n
d
ma
y
v
o
i
d
t
h
e
.
If
y
ou
a
r
e
n
ot
q
ualified
to
t
h
e
re
p
air
of
t
hi
s
p
roduct
p
ro
p
erl
y
a
n
d
,
y
ou
s
h
ou
l
d
n
ot
ri
s
k
t
ryin
g
to
do
so
W
ARNING
W
ARNING
W
Thi
s
p
roduct
co
n
ta
in
s
l
ead
in
so
l
de
r
a
n
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cer
ta
in
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ri
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arts
co
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ta
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s
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c
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e
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state
of
Health & Safet
y
Code Section 25249.6 - Pro
p
osition 6
5
This product contains mercury. Disposal of this material may be re
g
ulated due to environmental considerations.
For disposal or recyclin
g
information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org.
UC

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WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length:
DVD:640~660nm
CD:770~810nm
DVD : 2.48mW(Emitting period :9sec.)
CD : 705 W(Emitting period : unlimited)
Additionla Laser Caution
Transistors Q1101 and Q1102 in PCB drive the laser diodes for DVD and CD
respectively. When Q1101 or Q1102 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
1. Safety Precautions for those who Service this Unit.
• Follow the adjustment steps in the service manual when servicing this unit. When check
ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
.
EW5
On the top of the player
CAUTION :
VORSICHT :
ADVARSEL :
VARNING :
VARO! :
VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN.
AVOID EXPOSURE TO BEAM.
SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG, WENN
ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETZEN!
SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING
UNDGÅ UDSÆTTELSE FOR STRÀLING.
SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA
DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN.
AVATTAESSA ALTISTUT NÄKYVÄ JA NÄKYMÄTTÖMÄLLE
LASERSATEIL YLLE. ÄLÄ KATSO SÄTEESEN. VRW1860