Pioneer KEH-P1010 User manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
ORDER NO
CRT2610
K-ZZS. NOV. 2000 Printed in Japan
1. SAFETY INFORMATION 2
2. EXPLODED VIEWS AND PARTS LIST 2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8
4. PCB CONNECTION DIAGRAM 14
5. ELECTRICAL PARTS LIST 21
6.ADJUSTMENT 25
7. GENERAL INFORMATION 26
7.1 DIAGNOSIS 26
7.1.1 DISASSEMBLY 26
7.1.2 CONNECTOR FUNCTION DESCRIPTION 27
7.2 PARTS 28
7.2.1 IC 28
7.2.2 DISPLAY 32
7.3 OPERATIONAL FLOW CHART 33
8. OPERATIONS AND SPECIFICATIONS 34
CONTENTS
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER
KEH-P1010 XM/UC
KEH-P1015 XM/ES
KEH-P1010/XM/UC

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KEH-P1010,P1015
1. SAFETY INFORMATION
KEH-P1010/XM/UC
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely
repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which ar
California to caruse cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING

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KEH-P1010,P1015
NOTE
Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZE5573
2 Owner’s Manual CZR2936
3 Installation Manual CZR2937
*4 Card ARY1048
5 Protector CHP1623
6 Protector CHP1622
7 Polyethylene Bag CEG1173
8 Cord Assy CZD2976
9 Accessory Assy CZE2954
*10 Polyethylene Bag CZE2908
11 Handle CNC5395
12 Spring CBH1650
13 Bush CNV3930
14 Screw Assy CZE2952
15 Screw TRZ50P080FMC
16 Screw CRZ50P080FMC
17 Screw(M2x4) CBA1488
18 Screw CBA1002
*19 Polyethylene Bag CEG-127
20 Contain Box CZH5574
KEH-P1015/XM/ES
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZH5575
2 Owner’s Manual CZR2938
3 Installation Manual CZR2939
4•••••
5 Protector CHP1623
6 Protector CHP1622
7 Polyethylene Bag CZE2903
8 Cord Assy CZD2976
9 Accessory Assy CZE2955
*10 Polyethylene Bag CZE2908
11 Handle CNC5395
12 Spring CBH1650
13 Bush CNV3930
14 Screw Assy CZE2953
15 Screw TRZ50P080FMC
16 Screw CRZ50P080FMC
17 •••••
18 Screw CBA1002
*19 Polyethylene Bag CEG-127
20 Contain Box CZH5576
Owner's Manual,Installation Manual
Part No.
CZR2936
CZR2937
CZR2938
CZR2939
English, French, Spanish
English, French, Spanish
English, Spanish, Portuguese, China, Arabic
English, Spanish, Portuguese, China, Arabic
Language
PACKING SECTION PARTS LIST
KEH-P1010/XM/UC

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KEH-P1010,P1015
2.2 EXTERIOR

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KEH-P1010,P1015
1 Case CZN6739
*2 Label CZA5543
3 Grille Unit
See Contrast table(2)
4 Cover CZN6753
5 Screw BPZ20P100FZK
6 Keyboard Unit CZW5520
7 Connector(CN900) CKS3580
8 Holder CZN6759
9 Rubber CZN6744
10 Lighting Conductor CZN6758
11 Sheet CZN6760
12 Connector CZN6745
13 LCD(LCD900) CZA5540
14 Holder CZN6743
15 Button(SOURCE) CZA5535
16 Button(CROSS) CZA5532
17 Button(EJECT) CZA5531
18 Spring CZB2976
19 Button(1-6) CZA5533
20 Button(REW) CZA5530
21 Button(FF) CZA5529
22 Button(EQ) CZA5534
23 Spring CZB2977
24 Button CAC5789
25 Grille CZN6746
26 Plate Assy
See Contrast table(2)
27 Panel CNS6344
28 Bracket CNC6135
29 Spring CBH1834
30 Arm CNV4692
31 Arm CNV4693
32 Spring CBH2126
33 Door CAT2109
34 Arm CNV4728
35 Spring CBH1835
36 Bracket CNC6791
37 Panel CZN6755
38 Screw IMS20P030FZK
39 Button CAC4836
40 Spring CBH1996
41 Screw BSZ26P060FMC
42 Mechanism CZX5514
43 Bracket CZN6738
44 Screw BMZ26P040FMC
45 Tuner Amp Unit
See Contrast table(2)
*46 Panel CZN6741
47 Screw BSZ26P100FMC
*48 Heat Sink CZN6740
49 IC(IC500) TA8277H
50 Screw BPZ26P100FZK
51 Screw ISS26P055FUC
52 Terminal(CN101) CKF1059
53 Connector(CN600) CKS3408
54 Connector(CN200) CZK2943
55 Fuse(10A)
CEK1208
56 Choke Coil(L700) CTH1221
57 Pin Jack(CN700) CKB1041
58 Antenna Jack(CN100) CKX1056
59 Plag(CN300) CZK2946
60 Connector(CN800) CKS3581
61 Plug(CN350) CZK2945
62 Plate CZN6730
63 FM/AM Tuner Unit CZW5523
64 Insulator CZN6742
65 Chassis
CZN6735
66 Cord Assy CZD2976
67 Holder Unit CXB6681
Mark No. Description Part No. Mark No. Description Part No.
(1)EXTERIOR SECTION PARTS LIST
KEH-P1010/XM/UC and KEH-P1015/XM/ES have the same cuntruction except for the following:
(2)CONTRAST TABLE
Mark No. Symbol and Description
3
26
45
Grille Unit
Plate Assy
Tuner Amp Unit
CZX5510
CZX5505
CZW5517
CZX5511
CZX5506
CZW5518
KEH-P1010/XM/UC KEH-P1015/XM/ES
Part No.

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KEH-P1010,P1015
2.3 CASSETTE MECHANISM

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KEH-P1010,P1015
1 Washer 1-0036-5024
2 Roller 1-0363-3018
3 Spring 1-0036-4011
4 Head 1-0036-7123
5 Screw 1-0138-5002
6 Screw 2-1012-0040-C2
7 Plate 1-0036-1015
8 Spring 1-0036-4010
9 Arm 10138-2005-3
10 Shim 1-0138-1006
11 Pinch Arm (F) Assy 1-0036-6014
12 Spring 1-0363-4003
13 Screw 2-1032-0070-C2
14 Tape Guide 1-0038-2018
15 Link 1-0363-2006
16 Pinch Arm (R) Assy 1-0036-6013
17 Spring 1-0363-4004
18 Motor Assy (M1) X-0363-7006
19 Power Switch (S1) 1-0363-7005
20 Mute Switch (S2) 1-0363-7001
21 Screw 213317040-C2
22 Screw 2-1032-0025-C2
23 Arm Assy X-0363-6003
24 Slide Switch (S3) 1-0363-7002
25 SW PWB 1-0363-7008
26 Belt 1-0036-5018
27 Screw 213820030-C2
28 Belt 1-0036-5004
Mark No. Description Part No.
CASSETTE MECHANISM SECTION PARTS LIST
NOTE
For the cassette mechanism, only the parts listde here are available as spare parts.
The others (not shown in the list)cannot be supplied.

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KEH-P1010,P1015
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
1234
1234
D
C
B
A

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KEH-P1010,P1015
5678
5678
D
C
B
A

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KEH-P1010,P1015
3.2 OVERALL CONNECTION DIAGRAM
1234
1234
D
C
B
A

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KEH-P1010,P1015
5678
5678
D
C
B
A

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KEH-P1010,P1015
3.3 KEYBOARD UNIT
1234
1234
D
C
B
A

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KEH-P1010,P1015
3.4 CASSETTE MECHANISM
1234
1234
D
C
B
A

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KEH-P1010,P1015
4. PCB CONNECTION DIAGRAM
4.1 TUNER AMP UNIT
A
Capacitor
Connector
P.C.Board Chip Part
SIDE A
SIDE B
NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB
include all necessary parts for sev-
eral destination.
For further information for respec-
tive destinations, be sure to check
with the schematic diagram.
2. Viewpoint of PCB diagrams
1234
1234
D
C
B
A

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KEH-P1010,P1015
A
SIDE A
FRONT
5678
5678
D
C
B
A

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KEH-P1010,P1015
FRONT
1234
1234
D
C
B
A
TUNER AMP UNIT

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KEH-P1010,P1015
SIDE B
5678
5678
D
C
B
A

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KEH-P1010,P1015
4.2 KEYBOARD UNIT
1234
1234
D
C
B
A

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KEH-P1010,P1015
SIDE B
SIDE A
5678
5678
D
C
B
A

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KEH-P1010,P1015
4.3 CASSETTE MECHANISM
1234
1234
D
C
B
A