Pioneer DV-595K-S User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
DV-595K-S
RRV3442
DVD PLAYER
DV-595K-S
DV-595K-G
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. The voltage can be converted
by the following method.
DV-595K-S RLXZT AC110-127 V/220 - 240 V 3 Automatic select
DV-595K-S RTXZT AC110-127 V/220 - 240 V 3 Automatic select
DV-595K-G RAXZT5 AC110-127 V/220 - 240 V 6 Automatic select
DV-595K-S RLXZT3 AC110-127 V/220 - 240 V 3 Automatic select
For details, refer to "Important Check Points for Good Servicing" .
T-ZZR JUNE 2006 printed in Japan
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

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SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it
-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
causecancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts mustbe of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les piècesde remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge
from PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and
service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (waterpipe
, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

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CONTENTS
SAFETY INFORMATION..................................................................................................................................... 2
1. SPECIFCATIONS ............................................................................................................................................. 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING SECTION .................................................................................................................................. 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 06 DVD MECHA SECTION...................................................................................................................... 10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................12
3.1 BLOCK DIAGRAM ................................................................................................................................... 12
3.2 POWER BLOCK DIAGRAM..................................................................................................................... 13
3.3 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 14
3.4 DVD MT PCB ASSY (1/6) ........................................................................................................................ 16
3.5 DVD MT PCB ASSY(2/6) ......................................................................................................................... 18
3.6 DVD MT PCB ASSY(3/6) ......................................................................................................................... 20
3.7 DVD MT PCB ASSY(4/6) ......................................................................................................................... 22
3.8 DVD MT PCB ASSY(5/6) ......................................................................................................................... 24
3.9 DVD MT PCB ASSY(6/6) ......................................................................................................................... 26
3.10 OPERATION , OPERATION 2 and OPERATION 3 PCB ASSYS .......................................................... 28
3.11 POWER PCB ASSY............................................................................................................................... 30
3.12 KARAOKE PCB ASSY........................................................................................................................... 32
3.13 WAVE FORMS ....................................................................................................................................... 34
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 37
4.1 LOADING and SW PCB ASSYS.............................................................................................................. 37
4.2 DVD MT PCB ASSY................................................................................................................................. 38
4.3 OPERATION 1, OPERATION 2 and OPERATION 3 PCB ASSYS .......................................................... 42
4.4 POWER PCB ASSY................................................................................................................................. 46
4.5 KARAOKE PCB ASSY............................................................................................................................. 48
5. PCB PARTS LIST ........................................................................................................................................... 50
6. ADJUSTMENT ............................................................................................................................................... 51
6.1 WHEN REPLACING DVD DECK ............................................................................................................. 51
6.2 TEST MODE ............................................................................................................................................ 52
6.3 TEST MODE IN........................................................................................................................................ 53
6.4 DISC REMOVAL METHOD...................................................................................................................... 54
7. GENERAL INFORMATION ............................................................................................................................. 55
7.1 DIAGNOSIS ............................................................................................................................................. 55
7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE............................................................................ 55
7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 56
7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 57
7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 58
7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .................. 59
7.1.6 TROUBLE SHOOTING...................................................................................................................... 60
7.2 DISASSEMBLY ........................................................................................................................................ 63
7.3 DVD DECK SECTION.............................................................................................................................. 64
7.4 IC INFORMATION.................................................................................................................................... 68
7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 80
8. PANEL FACILITIES ........................................................................................................................................ 82
8.1 FRONT PANEL SECTION ....................................................................................................................... 82
8.2 REMOTE CONTROL ............................................................................................................................... 83
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
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1. SPECIFCATIONS
Specifications
General
System . . . . . . . . . . . . . . . . . . . . . DVD player
Power requirements
Power consumption . . . . . . . . . . . . . . . . . 7 W
Power consumption (standby) . . . . . . 0.8 W
Weight . . . . . . . . . . . . . . . . . . . . . . 1.7kg
Dimensions:
Operating temperature . . . . . . . +5°C to +35°C
Operating humidity . . . . . . . . . . . . . 5% to 85%
(no condensation)
Component video output
Y (luminance) - Output level . . . 1 Vp-p (75 Ω)
PB(color) - Output level
PR(color) - Output level . . . . . 0.7 Vp-p (75 Ω)
Jack
Digital audio characteristics
Frequency response . . . . . . . . 4 Hz to 44 kHz
(DVD fs: 96 kHz)
S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . 115 dB
Dynamic range . . . . . . . . . . . . . . . . . . . . 88 dB
Total harmonic distortion . . . . . . . . . . 0.0065 %
Wow and flutter . . . . . . Limit of measurement
(±0.001% W. PEAK) or lower
Digital output
Coaxial digital output . . . . . . . . . . . . . RCA jack
Accessories
Audio/video cable . . . . . . . . . . . . . . . . . . . . . . 1
Remote control . . . . . . . . . . . . . . . . . . . . . . . . 1
AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . 2
Operating Instructions
The specifications and design of this product are subject to
change without notice, due to improvement.
Published by Pioneer Corporation.
Copyright © 2006 Pioneer Corporation.
All rights reserved
. . . . 0.7 Vp-p (75Ω)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
S-video output
Y (luminance) - Output level . . . . . .1 Vp-p (75 Ω)
C (color) - Output level . . . . . . 286 mVp-p (75 Ω)
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-video
Video output
Output level. . . . . . . . . . . . . . . . . . .1 Vp-p (75 Ω)
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Audio output (1 stereo pair)
Output level . . . . . . . . . . . . During audio output
200 mVrms (1 kHz, –20 dB)
Number of channels . . . . . . . . . . . . . . . . . . . . 2
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCA
. . . . . . . . AC 110 –127/ 220– 240 V, 50/60 Hz
420 (W) mm x 49.5 (H) mm x 221 (D) mm
(DV-595K-S)
Optical digital output . . . . . . . Optical digital jack
Power cable
Taiwan model . . . . . . . . . . . . . . . . . . . . . . . . . 2
Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Front panel button names sticker
(Singapore/Taiwan models only) . . . . . . . . . . 1
Remote control overlay
(Singapore/Taiwan models only) . . . . . . . . . . 1
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http://www.xiaoyu163.com
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2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING SECTION
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
NOTES:
PACKAGE
GIFT SHEET
POLYBAG,INSTRUCTION (RED CAUTION)
PACKAGE
BATTERY,MANGAN
PACKAGE
PACKAGE
POLY BAG INSTA5
TRANSMITTER
CORD,RCA PIN
PACKAGE,PAD
15
14
17
3
4
14
13
For RAXZT5 type
For RLXZT,RLXZT3, RTXZT types
2
1
1
5
2
14
16
14
12
6
8
7
9
11
7- 9
"Operating Instructions"
Front
INSTRUCTION BOOK (C)
INSTRUCTION BOOK (T)
GUARANTEE CARD
INSTRUCTION BOOK (E)
17
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http://www.xiaoyu163.com
http://www.xiaoyu163.com

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PACKING SECTION parts List
(2) CONTRAST TABLE
DV-595K-S/RLXZT, /RLXZT3, DV-595K-S/RTXZT and DV-595K-G/RAXZT5 are constructed the same except for
the following :
Mark No. Description Part No.
>
1 Cord Set AC See Contrast table (2)
2 Cord, RCA Pin 06CPBA2006
3 Remote Control 07650LE010
4 Battery Cover VNK4998
NSP 5 Battery,Mangan (AR, R6P) • • • •
NSP 6 Guarantee Card See Contrast table (2)
7 Instruction Book See Contrast table (2)
8Instruction Book See Contrast table (2)
9 Instruction Book See Contrast table (2)
10 • • • •
11 Package.Pad 792WHA0604
12 Polyethylene Bag,Instruction See Contrast table (2)
13 Gift Sheet 791WHA0100
14 Package 792WHAA190
15 Gift Box See Contrast table (2)
16 Poly, Bag 791WHAA040
17 Carton Label See Contrast table (2)
Mark No. Description Part No.
Mark No. Symbol and Description DV-595K-S/
RLXZT
DV-595K-S/
RLXZT3
DV-595K-S/
RTXZT
DV-595K-G/
RAXZT5
> 1 Cord Set AC 1206158802 1206158802 1206158802 12061K8801
NSP 6 Guarantee Card Not used Not used J2I81292A J2I90802A
7 Instruction Book (English) J2I81701B J2I81701B Not used Not used
8 Instruction Book (Chinese) J2I81710B J2I81710B Not used J2I90801A
9 Instruction Book (Thai) Not used Not used J2I81201A Not used
12 Polyethylene Bag,Instruction JB5UD200 JB5UD200 JB5UD100 JB5UD200
15 Gift Box 793WCDD133 793WCDD133 793WCDD133 793WCDD256
17 Carton Label Not used 723000D370 723000D376 Not used
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http://www.xiaoyu163.com
http://www.xiaoyu163.com

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2.2 EXTERIOR SECTION
PCB240
(POWER PCB ASS'Y)
A
A
C
C
B
B
31
33
32
18
18
E
28
E
28
CONTACT SIDE
NON-CONTACT
SIDE
A
B
C
G
F
20
20
20
20
20
1
19
21
21
13
13
6
8
19
4
5
14
19 19
2
27
3
19 19
19
22
22
22
22
26
22
22
22
11
13
13
16
10
19
18
18
18
18
23
24
25
21
(OPERATION 3 PCB ASS'Y)
PCB280
(OPERATION 2 PCB ASS'Y)
PCB270
(OPERATION 1 PCB ASS'Y)
PCB130
(DVD PCB ASS'Y)
101
101A
101E
101M
101G
101I
101D
101N
101J
101B
101K
101L
101F 101H
PCBDF0
12
12
16
101O
30
29
Refer to
"2.3 06 DVD MECHA SECTION".
" FRONT PANEL SECTION".
29 30
(KARAOKE PCB ASS'Y)
18
15
H
9
17
7
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http://www.xiaoyu163.com
http://www.xiaoyu163.com

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EXTERIOR SECTION parts List
(2) CONTRAST TABLE
DV-595K-S/RLXZT, /RLXZT3, DV-595K-S/RTXZT and DV-595K-G/RAXZT5 are constructed the same except for
the following :
Mark No. Description Part No.
1DVD MT PCB Assy A2I817A130
2 OPERATION PCB Assy See Contrast table (2)
3 OPERATION 2 PCB Assy A2I802A280
>
4POWER PCB Assy A2I817A240
5DVD MECHA ASSY A2I802A650
NSP 6 Angle, PCB 761WSA0272
NSP 7 Holder PCB 761WPA0437
NSP 8 Plate, Bottom 702WSA0251
9KARAOKE PCB Assy See Contrast table (2)
NSP 10 Sheet, Caution See Contrast table (2)
11 Plate, Cover power 755WPAA031
12 Holder,FFC 761WPA0396
13 Cushion, Leg VEB1349
14 Cabinet,Top See Contrast table (2)
15 Rotary, Knob See Contrast table (2)
16 Cushion (15x20x16) 8965TS101B
NSP 17 Sheet, Fuse 7240001122
18 Screw,Tap Tite(S)-Bind Wash. 816423063U
19 Screw,Tap Tite(S) (3x5.5) 8107D3055U
20 Screw,Tap Tite(B) (3x6.0) 8109K3060U
21 Screw,Tap Tite(B)Pan (3x6) 810913060U
22 Screw,Tap Tite(P) (2.6x8) 811022680U
NSP 23 Sheet, Jack 1 722631A078
NSP 24 Sheet, Jack 2 See Contrast table (2)
NSP 25 Sheet, Jack 3 See Contrast table (2)
NSP 26 Double,Face-Tape 7290000156
27 OPERATION 3 PCB Assy A2I802ADF0
28 Cord Connector (CD502) 06CU2E3301
29 Spring Earth 743WKAA015
30 Screw Tap Tite(P) 811012680U
31 Cord Connector (CD601) 122H0B1003
32 Cord Connector (CD604) 122H051706
33 Cord Connector (CD602) 122H091303
101 Front Cabi Assy See Contrast table (2)
NSP 101A Cabinet,Front 701WPJD356
NSP 101B Plate, Display 711WPA0253
101C • • • •
101D Flap, DVD See Contrast table (2)
NSP 101E Badge,Brand 7236310014
NSP 101F Button,Frame 1 735WPA0874
NSP 101G Button,Frame 4 735WPA0879
NSP 101H Button,Frame 2 735WPB0328
NSP 101I Button,Frame 5 735WPB0329
NSP 101J Button,Frame 3 735WPB0330
NSP 101K Button, Cap 737WPB0005
NSP 101L Button, Cap 2 737WPB0006
NSP 101MButton, Cap 1737WPJ0002
101N Spring,Flap-DVD 743WKA0052
Mark No. Description Part No.
Mark No. Symbol and Description DV-595K-S/
RLXZT
DV-595K-S/
RLXZT3
DV-595K-S/
RTXZT
DV-595K-G/
RAXZT5
2 OPERATION PCB Assy A2I817A270 A2I817A270 AI818A270 A2I819A270
9 KARAOKE PCB Assy A2I817ADV0 A2I817ADV0 A2I817ADV0 A2I819ADV0
NSP 10 Sheet, Caution 726000A140 726000A140 726000A140 726000A143
14 Cabinet,Top 702WSB0114 702WSB0114 702WSB0114 702WSB0116
15 Rotary, Knob 731WPB0001 731WPB0001 731WPB0001 731WPBA001
NSP 24 Sheet, Jack 2 722631A079 722631A079 722631A117 722631A113
NSP 25 Sheet, Jack 3 722631A080 722631A080 722631A116 722631A140
101 Front Cabi Assy 7A701A671A 7A701A671A 7A701A671A 7A701A789A
101D Flap, DVD 712WPJC265 712WPJC265 712WPJC265 712WPJC281
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

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D
F
A
B
E
2.3 06 DVD MECHA SECTION
Applying positions AA, AB and AC for the
grease are displayed for this section.
Check if the correct grease is applied for each
position.
NOTE:
CLASS MARK
GREASE G-555G AA
G-313Y AB
PART NO.
GEM1018
PART NAME
GYA1001
FL-78A AC
GEM1036
Cannot supply separately.
If the repair is needed, replace the
LOADER SUB ASS'Y.
PCB610
(LOADING MOTOR PCB ASS'Y)
CD2302
Do not replace the parts. Because,
minute adjustments are needed if
this condition is disassembled
further more.
If the repair is needed, replace the
DVD MECHA ASS'Y.
(SW PCB ASS'Y)
10
AB
AB
AB
AA
Pickup leneses
GEM1004
GED-008
Grease
GEM1018
34
15
14
21
18
11
23
9
AB
19
1
29
AB
AB
3
12
20
6
4
SW1
31
PCB640
27
22
22
16
2
CD2001
24
5
25
26
32
8
13 8
30
SW2
33 CD2301
AC
AC
AB
D
E
Lubricating Oil
GYA1001
Grease
GEM1036
Note :
Lubricating Oil
GYA1001
7
17
28
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

DV-595K-S 11
5678
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A
B
E
06 DVD MECHA SECTION parts List
Mark No. Description Part No.
NSP 1 Loading Motor PCB Assy A2F101A610
2 Gear,Middle 92P100117A
3 Loading Motor 1515S98004
4 Pulley,Motor 92P100097A
5 FEED Motor 1515S98004
6 Cord Jumper (24P)(CD2001) 122J402202
7 Cord Jumper (CD2302) 122H051602
8 Insulator (F) 92P200013A
9 Belt,Loading 92P200015A
10 Insulator (R) 92P200016A
11 Frame,main 92P100119A
12 Tray (B) 92P100127B
13 Holder ,Traverse 92P100125A
14 Gear,Pulley 92P100123A
15 Gear,Main 92P100124A
16 Gear,Feed 92P100116A
NSP 17 SW PCB Assy (PCB640) A2F101A640
18 Plate, Clamper 92P000023A
19 LOADER SUB ASSY (B) 92AAA0019B
20 Clamper 92P100122A
21 Screw,Pan (M1.7x3 P3) 814011730U
22 Screw,Pan (M1.7x2.3 P3) 814011723U
23 Rack,Loading 92P100121A
24 Gear,Motor 92P100088A
25 Feed Rack Assy 92AAA0017A
26 Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U
27 Screw,Gear Feed 92P700007A
28 Cord Jumper (CD2301) 122H061605
29 Switch (SW1) 0515S32003
30 Push Switch (SW2) 0500101036
31 Screw,Tap Tite(P) (2.6x8) 811022680U
32 Sems.Tap Tite(P) (2x8) 816112080U
33 Screw (Bind 2x8) 811022080U
34 DVD MECHA ASSY A2I802A650
w w w . x i a o y u 1 6 3 . c o m
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3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

DV-595K-S
12
1234
1234
C
D
F
A
B
E
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
P.CON+12V
AC110 -240 V
FLDC +/-
27MHz
-28V
AT+12V for mute
AT+3.3V
AT+3.3V
P.CON+6V P.CON+5V
POWER
SUPPLY
IC4005
64Mbit SDRAM
EM638165TS-7G
IC4004
16Mbit(1Mx16)Flash
S29AL016D70TFI020
/URST
MA1 ~ MA11,
DQ1 ~ DQ15,
/DCS, /DRAS, /DCAS,
/DWE, DBA0, DBA1,
SDCLK, SDCKE, DDQM0
IC2301
Motor Driver
LA6565VR
DVD
Loader
(DM-4)
OPU
(06SD)
SPINDLE
STEPING
SLED
MOTOR
RF, A, B, C, D, E, F, MD I
LIMIT, TRIN, TROUT,
A0 ~ A20,
AD0 ~ AD7,
/PRD, /PCE, /PWR
IOA, V20
DMSO, FMSO,
TROPEN, TRCLO
TRSO, FOSO, STB
V1R4
TR+/-, FO+ /-,
MOT_LD+/-,
MOT_SLED+/-,
MOT_SPDL+/-
IC4006
+1.8V REG
LM1117S-ADJ
IC4002
8K EEPROM
BR24L08FJ
I2C
B
A • • • • AT+3.3V B • • • • +1.8V C • • • • P.CON+5V D • • • • P.CON+6V E • • • • AT+12V F • • • • P.CON+12V G • • • • -28V
A, B
A
D
C
A A
X4001
27MHz X'tal
IC4003
Reset IC
BD5229 G-TR
A
DI, DO, SCK, STB
IR
• DV-595K-S / MPEG / FIP Block Diagram
Q2302 ~ 2305
LD Driver
LDO1, LDO2
LD_DVD, LD_CD
A
IC651
FIP Driver
PT6315 GR1 ~ GR8,
P1 ~ P16
A
A
IR
IR Receiver (OS651)
ROM-N340TAO
FIP (V651)
8-BT-234GNK
Coa
Coaxial
(J8001)
RCA-117-01
IC8003
Audio AMP
RC4580
MUTE
AMP_AUDIO_L/R
F
E
L
R
Audio Jack (J8003)
RCA-207B-02
IC7301
Video Driver
LA73054
C
U
V
CVBS
YS
Video Jack (J7302)
RCA-405A-08
S Jack
(J7301)
DIN-409A
S_Y, S_C
Y, CB, CR,
CVBS
I/XP, LETTER, SQUEEZE
AUDIO_L/R
4ch VID EO
GA
108MHz
TV Encoder
MPEG-1/2/
JPEG
Video Decorder
Audio CODEC
/Internal DAC
RF AMP IC4001
MPEG/u-CON Block
MT1389E
COpt
Optical
(OS8001)
RFT-5CB1
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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http://www.xiaoyu163.com

DV-595K-S 13
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C
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F
A
B
E
3.2 POWER BLOCK DIAGRAM
SWITCHING
TRANS
T501
P.CON SW
• POWER BLOCK DIAGRAM
Q505
AC IN
P.CON+5V
AT+3.3V
FL DC -
-28V
AT+12V for mute
P.CON+6V
P.CON+12V
P.CON-H
FL DC +
Q515
P.CON +5V SW
Q510
P.CON +12V SW
Q504
FL + P.CON SW
Q502
-28V P.CON SW
VOLTAGE CTL
IC501
KIA431A-AT
PHOTO COUPLER
IC504
PS2561AL1-1-V (W)
POWER CTL
IC502
STR-A6151M
6V REG
IC503
PQ070XF01SZH
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

DV-595K-S
14
1234
1234
C
D
F
A
B
E
3.3 OVERALL WIRING CONNECTION DIAGRAM
POWER PCB ASSY (A2I817A240)
F
AC IN
CD601
(11P FFC)
122H0B1003
CD602
(9P FFC)
122H091303
CD604(5P FFC)
122H051706
CP502(14P)
Cord Connector
CU3E3001
CP6501
CP8003
KARAOKE ASSY
(/RLXZT,/RTXZT:
A2G817ADV0
/RAXZT5 :
A2G819ADV0)
H
06C3263401
9
8
7
6
4
5
3
2
1
CP603
9
8
7
6
4
5
3
2
1
CP602
11
10
9
8
7
6
5
4
3
2
1
11
10
9
8
7
6
5
4
3
2
1
14
13
12
11
10
9
8
7
6
4
5
3
2
1
CP502
14
13
12
11
10
9
8
7
6
4
5
3
2
1
CP4003
CD501 J501
12
5 4 3 2 1
CP605
5 4 3 2 1
CP604
Vout B+ GND
OS651
1 2 3
5 6 7 8 9
5 4 3 2 1
(CD604)
LED
V+3E
GND(NC)
POWER
SW2
(CD602)
(CD602)
(CD601)
5
6
7
8
9
5
4
3
2
1
LED
V+3E
GND(NC)
POWER
SW2
PAUSE/-SKIP
PLAY/+SKIP
V+3E
SW2
LED
GND
STOP
POWER
SW1
PAUSE/-SKIP
PLAY/+SKIP
V+3E
SW2
LED
GND
STOP
POWER
SW1
9
8
7
4
2
1
3
6
FLDC-
FLDC+
V+3E
-28V
DGND
DGND
DO (F to M)
DI (M to F)
IR
STB
CLK
DGND
DGND
FLDC+
-28V
FLDC-
DI (M to F)
V+3E
STB
DO (F to M)
IR
CLK
(CD502)
AT+3.3VAT+3.3V
AT+3.3V
14
13
14
13
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
11
10
9
8
7
6
5
4
3
2
1
11
10
9
8
7
6
5
4
3
2
1
CP601 CP4002
NN
L
P.CON+12V
P.CON+5V
FL DC-
FL DC+
GND
GND
AT+12V for MUTE
P.ON-H
P.CON+6V
-28V
GND(M)
GND(D)
GND
P.CON+5V
FL DC-
FL DC+
-28V
AT+3.3V
GND
P.CON+12V
AT+12V for MUTE
P.CON+6V
GND(M)
GND(D)
P.ON-H
OPERATION
PCB ASSY
(/RLXZT: A2I817A270)
(/RTXZT: A2I818A270)
(/RAXZT: A2I819A270)
B
OPERATION 2
PCB ASSY
(A2I802A280)
C
OPERATION 3
PCB ASSY
(A2I802ADF0)
G
MIC
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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http://www.xiaoyu163.com

DV-595K-S 15
5678
5678
C
D
F
A
B
E
LOADING MOTOR
SLED MOTOR
SPINDLE MOTOR
GND(SW)
SW-2(CLOSE)
SW-1(OPEN)
M2601
M
M
M
M2602
SW2
CD2301
CD2302
DVD MECHA ASSY
(A2I802A650)
D E
÷When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".
÷The >mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷: The power supply is shown with the marked box.
DVD MT PCB ASSY (A2I817A130)
A1/6- A6/6
A
: MPEG/MICON/RF-AMP BLOCK
A1/6
: MEMORY BLOCK
A2/6
: LOADER/MOTOR DRV BLOCK
A3/6
: AUDIO JACK BLOCK
A4/6
: VIDEO JACK BLOCK
A5/6
: POWER PORT BLOCK
A6/6
VIDEO OUT (COMPOSITE)
AUDIO OUT S VIDEO OUT
DIGITAL OUT
BCZ3B05
JCV9B12
ESE22MH22
BCZ3B05
M2603
SSS-28-5
SW1
5
4
3
2
1
CP2302
6
5
4
3
2
1
CP2303
H
E
J8001
RCA-117-01
COAXIAL
1
2H1H2
E
J8003
RCA-207B-02
DVD AUDIO OUT
1
23
24
23
22
21
20
19
2
1
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
CP2301
H1H2
E
H1H2
E
J7302
RCA-405A-08
CVBS/Y/U/V
1
23
4
56
DM-4PB
LD- LD-
LD+LD+
OPEN
GND(D)
CLOSE
SW(GND)
SLD-
SLD+
SP1-
SP1+
LIMIT SW
SW(GND)
SLD-
SLD+
SP1-
SP1+
LIMIT SW
GND
VS
VCC
E
D
C
SW1(DVD/CD)
VRF(RF_OUT)
B
A
VR COM
VR(CD)
LD(CD)
LD(DVD)
GND
NC
T DRV
T RTN
F DRV
F RTN
F
VR(DVD)
GND
PD/GND
GND
VS
VCC
E
D
C
SW1(DVD/CD)
VRF(RF_OUT)
B
A
VR COM
VR(CD)
LD(CD)
LD(DVD)
GND
NC
T DRV
T RTN
F DRV
F RTN
F
VR(DVD)
GND
PD/GND
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
DRIVE
DVD
OPTICAL PICK-UP
J7301
DIN-409A
Y/C SEPA
12
34
56
C Y
LOADING MOTOR
PCB ASSY
(A2F101A610)
E
SW PCB ASSY
(A2F101A640)
D
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

DV-595K-S
16
1234
1234
C
D
F
A
B
E
3.4 DVD MT PCB ASSY (1/6)
FROM/TO
LOADER/MOTOR DRV
FROM/TO MEMORY
EEPROM
(RF)
(D)
(A)
(B)
(C)
(E)
(F)
(D)
(A)
(B)
(C)
(E)
(RF) (RF)
(F)
1
7
8
A1/6
2/6A3/6A
DVD MT PCB ASSY (A2I817A130)
A1/6
MPEG/MICON/RF-AMP BLOCK
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

DV-595K-S 17
5678
5678
C
D
F
A
B
E
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
DURING PLAYBACK.
MEASURED WITH THE DIGITAL TESTER
NOTE:THE DC VOLTAGE EACH PART WAS
RESET IC
: VIDEO SIGNAL ROUTE
(RF) : RF SIGNAL ROUTE
(SY) : S VIDEO SIGNAL ROUTE (Y)
(SC) : S VIDEO SIGNAL ROUTE (C)
(R/CR) : VIDEO SIGNAL ROUTE (R/CR)
(G/Y) : VIDEO SIGNAL ROUTE (G/Y)
(B/CB) : VIDEO SIGNAL ROUTE (B/CB)
(D) : AUDIO DATA SIGNAL ROUTE
(DA) : AUDIO SIGNAL ROUTE (Digital)
(R/CR)
(G/Y)
(B/CB)
(R/CR)
(G/Y)
(B/CB)
6
3
2
5/6A
4/6A
6/6A
CP601
B
A1/6
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

DV-595K-S
18
1234
1234
C
D
F
A
B
E
3.5 DVD MT PCB ASSY(2/6)
A2/6
DVD MT PCB ASSY (A2I817A130)
A2/6
MEMORY BLOCK
1/6A
1/6A
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

DV-595K-S 19
5678
5678
C
D
F
A
B
E
S29AL016D70TFI020
A2/6
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
NOTE :THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
DURING PLAYBACK.
MEASURED WITH THE DIGITAL TESTER
NOTE : THE DC VOLTAGE EACH PART WAS
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

DV-595K-S
20
1234
1234
C
D
F
A
B
E
3.6 DVD MT PCB ASSY(3/6)
CP2301
CP2302
CP2303
MOTOR DRIVER
(F) (F)
(E) (E)
(D) (D)
(C) (C)
(B) (B)
(RF) (RF)
(A) (A)
A3/6
CD2302
D
CD2301
ETo PICKUP
DVD MT PCB ASSY (A2I817A130)
A3/6
LOADER/MOTOR DRIVE BLOCK
: SINCE THESE PARTS MARKED BY ARE
CAUTION
DESCRIBED IN PARTS LIST ONLY.
CRITICAL FOR SAFETY,USE ONES
DANS LA NOMENCLATURE DES PIECES.
N’UTILISER QUE CELLS DECRITES
DANGEREUSES AN POINT DE VUE SECURITE
: LES PIECES REPAREES PAR UN ETANT
ATTENTION
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com