Pioneer VSX-D209 User manual
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
c
RRV2238
1. SAFETY INFORMATION...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..... 8
4. PCB CONNECTION DIAGRAM ......................... 24
5. PCB PARTS LIST............................................... 36
6. ADJUSTMENT.................................................... 39
CONTENTS 7. GENERAL INFORMATION ................................ 40
7.1 DISASSEMBLY ............................................ 40
7.2 PARTS .......................................................... 41
7.2.1 IC ............................................................ 41
7.2.2 DISPLAY................................................. 47
8. PANEL FACILITIES AND SPECIFICATIONS....... 49
T – ZZK NOV. 1999 Printed in Japan
Type Model Power Requirement The voltage can be converted by
VSX-D209 VSX-D209-G the following method.
BXJI AC110V/120-127V/220V/240V With the voltage selector
HLXJI –– AC220-230V AC240V, ∗
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D209
VSX-D209-G
∗:Alter the wiring of the Power-supply block at the primary winding of Power-transformer referring to the "Line Voltage Selection" described
in Service Manual.
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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2
VSX-D209, VSX-D209-G
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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3
VSX-D209, VSX-D209-G
2.1 PACKING
1 FM Wire Antenna ADH7004
2 AM Loop Antenna ATB7009
3 Polyethylene Bag Z21-038
(0.03 ×230 ×340)
4 • • • • • •
5 Remote Control Unit AXD7245
(CU-VSX166)
6 Battery Cover RZN1156
NSP 7 Dry Cell Battery (R6P, AA) VEM-013
8 Left Pad AHA7275
9 Right Pad AHA7276
10 Packing Sheet AHG7069
11 Packing Case See Contrast table (2)
12 Operating Instructions ARE7246
(English/Chinese)
13 Operating Instructions See Contrast table (2)
(Spanish)
14 AC Plug Adapter See Contrast table (2)
15 Caution 220V Label See Contrast table (2)
(1) PACKING PARTS LIST
Mark No. Description Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES: •Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
•The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
•Screws adjacent to mark on the product are used for disassembly.
1
2
15
12
7
3
8
9
5
6
10
11
13
BXJI Type Only
BXJI Type Only
BXJI Type Only
14
(2) CONTRAST TABLE
VSX-D209/BXJI, VSX-D209-G/BXJI and VSX-D209-G/HLXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description VSX-D209 VSX-D209-G VSX-D209-G Remarks
/BXJI /BXJI /HLXJI
11 Packing Case AHD7819 AHD7821 AHD7804
13 Operating Instructions (Spanish) ARC7278 ARC7278 Not used
14 AC Plug Adapter AKX7011 AKX7011 Not used
15 Caution 220V Label ARR1003 ARR1003 Not used
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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4
VSX-D209, VSX-D209-G
D
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CI
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E
E
B
A
C
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F
F
A
G
B
BXJI Type Only
HLXJI
Type
Only
18
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33
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40
36
36 36 36
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38 36
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10
Accessory of
Front Panel
36
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36
36
Refer to
"2.3 FRONT PANEL SECTION".
39
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29
28
30
41
36
36
31
32
23
21
20
BXJI
Type
Only BXJI
Type
Only
2.2 EXTERIOR SECTION
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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5
VSX-D209, VSX-D209-G
1 MAIN Assy AWX7471
2 VIDEO&6CH IN Assy AWX7383
NSP 3 AMP INPUT Assy AWX7382
4 AMP&PRIMARY Assy See Contrast table (2)
5 REGULATOR Assy AWX7389
6 TRANS 2 Assy AWX7391
7 FM/AM TUNER Unit AXX7047
NSP 8 TRANS 1 Assy See Contrast table (2)
NSP 9 TRANS 3 Assy AWX7392
10 Power Transformer See Contrast table (2)
11 Fuse (FU1) See Contrast table (2)
12 FFC (J31 : 30P/190 BD 60V) ADD7186
(MAIN CN102 ↔FRONT CN402)
13 FFC (J32 : 8P/170 BD 60V) ADD7187
(MAIN CN103 ↔FRONT CN401)
14 FFC (J33 : 12P/200 BD 60V) ADD7188
(MAIN CN104 ↔VIDEO&6CH IN CN305)
15 FFC (J34 : 13P/80 BD 60V) ADD7189
(MAIN CN105 ↔FM/AM TUNER CN1)
16 FFC (J35 : 17P/110 BD 60V) ADD7190
(MAIN CN106 ↔AMP INPUT CN290)
17 FFC (J36 : 18P/80 BD 60V) ADD7191
(REGULATOR CN801 ↔AMP&PRIMARY CN53)
18 Strain Relief CM-22B
19 AC Power Cord See Contrast table (2)
20 Voltage Selector See Contrast table (2)
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NSP 21 VOLTAGE SELECT SW Assy See Contrast table (2)
22 Top Cover See Contrast table (2)
NSP 23 Under Base 409 ANA7094
24 R Panel See Contrast table (2)
25 Bonnet Case See Contrast table (2)
26 PCB Angle ANG7253
27 Shield R3 ANG7277
28 Heat Sink Angle F ANG7251
29 Heat Sink Angle R ANG7252
NSP 30 Heat Sink 0.8 ANH7110
31 Insulator See Contrast table (2)
32 Foot Assy REC1263
33 Push Rivet See Contrast table (2)
34 PCB Mold AMR2533
NSP 35 Fuse Card See Contrast table (2)
36 Screw BBZ30P080FMC
37 Screw BBZ30P200FMC
38 Screw ABA7043
39 Screw FBT40P080FZK
40 Screw See Contrast table (2)
41 Fuse (FU2, FU3) See Contrast table (2)
NSP 42 Fuse Card See Contrast table (2)
(2) CONTRAST TABLE
VSX-D209/BXJI, VSX-D209-G/BXJI and VSX-D209-G/HLXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description VSX-D209 VSX-D209-G VSX-D209-G Remarks
/BXJI /BXJI /HLXJI
4 AMP&PRIMARYAssy AWX7473 AWX7473 AWX7388
NSP 8 TRANS 1Assy Not used Not used AWX7390
10 Power Transformer ATS7261 ATS7261 Not used
(AC110V/120-127V/220V/240V)
10 Power Transformer (AC220-230V) Not used Not used ATS7259
11 Fuse (FU1 : T5A/250V) REK1029 REK1029 Not used
11 Fuse (FU1 : T2.5A/250V) Not used Not used REK1026
19 AC Power Cord VDG1080 VDG1080 VDG1061
20 Voltage Selector AKX-507 AKX-507 Not used
NSP 21 VOLTAGE SELECT SW Assy AWX7442 AWX7442 Not used
22 Top Cover AME7375 AME7376 AME7376
24 R Panel ANC7878 ANC7883 ANC7875
25 Bonnet Case AZN7779 AZN7819 AZN7819
31 Insulator AMR7198 PNW2766 PNW2766
33 Push Rivet AEC7025 AEC7205 AEC7205
NSP 35 Fuse Card AAX7098 AAX7098 AAX7277
40 Screw FBT40P080FZK FBT40P080FNI FBT40P080FNI
41 Fuse (FU2, FU3 : T2.5A/250V) REK1026 REK1026 Not used
NSP 42 Fuse Card AAX7277 AAX7277 Not used
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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7
VSX-D209, VSX-D209-G
(1) FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No.
1 FRONT Assy AWX7472
2 POWER SW Assy AWX7385
NSP 3 R. ENCODER Assy AWX7386
NSP 4 H.P. Assy AWX7387
5 MECHA SW Assy AWX7443
6 Volume Knob See Contrast table (2)
7 Power Button See Contrast table (2)
8 Power Button M See Contrast table (2)
9 Window See Contrast table (2)
10 F Button See Contrast table (2)
Mark No. Description Part No.
11 Sub Panel 409RDS AAD7552
12 F Panel See Contrast table (2)
13 Name Plate See Contrast table (2)
14 LED Lens PNW2019
NSP 15 Getter D209HL AAX7744
16 Screw PPZ30P080FMC
17 Screw ABA7009
(2) CONTRAST TABLE
VSX-D209/BXJI, VSX-D209-G/BXJI and VSX-D209-G/HLXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description VSX-D209 VSX-D209-G VSX-D209-G Remarks
/BXJI /BXJI /HLXJI
6 Volume Knob AAB7179 AAB7180 AAB7180
7 Power Button AAD7440 AAD7485 AAD7485
8 Power Button M AAD7442 AAD7491 AAD7491
9 Window AAK7709 AAK7714 AAK7714
10 F Button AAD7537 AAD7556 AAD7556
12 F Panel AMB7653 AMB7659 AMB7659
13 Name Plate PAM1776 PAM1779 PAM1779
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
8
A
B
C
D
1234
1234
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
AXX7047UNIT CN105
6
CN305
IC101
IC303
IC302
IC302
IC301
IC104 IC102
IC202
IC203
IC203
IC201
B
H
77
7
19
11
CN104
7
9
11
3
3
1
3
12
5
10
5
5
4
7
83
39
38 43
35
30
314
3
8
7
19
18 17
12
11
10
9
5
3
5
1
7
1
2
5
10
611
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
9
A
B
C
D
5678
5678
IC103
IC105
IC106
IC107
IC108
IC107
Q304
Q303
Q603
Q601
Q653
Q651
Q632
Q631
H
CN104
1CN305
1
11
15
17
31
34
33
36
6
9
57
57
57
57
31
IC602
18 14
IC602
24 26
IC601 RY751
RY753
RY752
22 15
Q551
Q105
I
K
C
A
CN102
3551
J43
4
CN106
4601
1
10 5
69
+12V
-12V
T1
POWER
TRANSFORMER
T51
AC IN
D801–D804
U+5V
D51-D54
RY51
IC51
IC801
CN101 IC802
+B
POWER AMP
IC601, IC602
-B
D702
D701
+B
-B
FL AC
FL AC
Q701
Q702
S591
F
E
C
J
B
CN101
B
CN402
K
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
10
A
B
C
D
1234
1234
FRONT ASSY
(AWX7472)
K
R.ENCODER
ASSY
(AWX7386)
L
MAIN ASSY
(AWX7471)
B
REGULATOR ASSY
(AWX7389)
F
VIDEO&6CH IN ASSY
(AWX7383)
H
AMP INPUT ASSY
(AWX7382)
A
FM/AM
TUNER
UNIT
(AXX7047)
CN105
CN101
CN802
CN305
CN306
CN803
CN801
CN53
CN104
CN103
CN102
CN106
CN291
CN601
CN402
CN401
491
511
CN290
B1/2, B2/2
3.2 OVERALL WIRING CONNECTION DIAGRAM
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
11
A
B
C
D
5678
5678
J12 J11 J13
J12 J11 J13
POWER SW ASSY
(AWX7385)
M
MECHA SW ASSY
(AWX7443)
J
H.P.
ASSY
(AWX7387)
I
TRANS3
ASSY
(AWX7392)
E
TRANS1 ASSY
(AWX7390)
BXJI TYPE ONLY
BXJI TYPE ONLY
HLXJI
TYPE
ONLY
GA
VOLTAGE SELECT
SW ASSY
(AWX7442)
GB
TRANS2
ASSY
(AWX7391)
D
AMP&PRIMARY ASSY
(BXJI TYPE : AWX7473)
(HLXJI TYPE : AWX7388)
C
CN591
471
J3
J6
J7
501
403
551
701 J44
851
J1J2
J5
J4
C1/2, C2/2
VOLTAGE SELECT SW
(AKX-507)
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
12
A
B
C
D
1234
1234
MAIN ASSY
(AWX7471)
AMP INPUT ASSY
(AWX7382)
A
B1/2
CN106
CN601
B1/2
C1/2
B2/2
FM/AM TUNER UNIT
CN802
F
3.3 AMP INPUT and MAIN (1/2) ASSYS
A
1/2
B
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
16
A
B
C
D
1234
1234
AMP&PRIMARY ASSY
(BXJI : AWX7473) (HLXJI : AWX7388)
C1/2
CN291
A
HLXJI TYPE ONLY
BXJI TYPE : 6P
HLXJI TYPE : 12P
C607, C608, C609, C610,
C634, C635,
C657, C658, C659, C660
HLXJI TYPE ONLY
3.5 AMP&PRIMARY (1/2), TRANS2 and TRANS3 ASSYS
1/2
C
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
17
A
B
C
D
5678
5678
TRANS3 ASSY
(AWX7392)
E
TRANS2
ASSY
(AWX7391)
D
POWER TRANSFORMER
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 49101.6 FOR IC851 AND IC852
MFD, BY LITTELFUSE INC.
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491001 FOR IC603, 491.315 FOR
IC52 MFD, BY LITTELFUSE INC.
C2/2
C2/2
1/2
C
E
D
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
18
A
B
C
D
1234
1234
2/2
C
3.6 AMP&PRIMARY (2/2), REGULATOR, TRANS1 and VOLTAGE SELECT SW ASSYS
F
CN101
B1/2
REGULATOR ASSY
(AWX7389)
F
CN306
H
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
19
A
B
C
D
5678
5678
AMP&PRIMARY ASSY
(BXJI : AWX7473)
(HLXJI : AWX7388)
C2/2
C1/2
C1/2
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491.315 FOR IC52 MFD, BY
LITTELFUSE INC.
CN591
J
TRANS1
ASSY
(AWX7390)
GA
VOLTAGE
SELECT SW
ASSY
(AWX7442)
GB
POWER TRANSFORMER
VOLTAGE SELECT
SW (AKX-507)
LIVE
NEUTRAL
BXJI : REK1029 (T5.0A)
HLXJI : REK1026 (T2.5A)
BXJI : ATT7038
HLXJI :ATT7037
REK1026 (T2.5A)
REK1026 (T2.5A)
BXJI TYPE ONLY
BXJI TYPE ONLY
BXJI TYPE ONLY
HLXJI TYPE ONLY
HLXJI TYPE ONLY
HLXJI
TYPE
ONLY
AC POWER CORD
BXJI : VDG1080
HLXJI : VDG1061
• NOTE FOR FUSE REPLACEMENT
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
CAUTION -
GBGA
2/2
C
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
VSX-D209, VSX-D209-G
20
A
B
C
D
1234
1234
VIDEO&6CH IN ASSY
(AWX7383)
H
CN104
CN803
F
B1/2
3.7 VIDEO&6CH IN, H. P. and MECHA SW ASSYS
H
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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