Pioneer HTP305-SW User manual
1
HTP305-SW
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8655, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O.Box 1760, Long Beach, CA 90801-1760, U.S.A.
© PIONEER CORPORATION 1999
CONTENTS
1. SAFETY INFORMATION .............................................. 2
2. DISASSEMBLY ..............................................................3
3. PACKING, EXPLODED VIEWS AND PARTS LIST .......3
4. SCHEMATIC AND PCB CONNECTION DIAGRAMS ....6
5. PCB PARTS LIST ..........................................................8
6. PANEL FACILITIES........................................................9
7. SPECIFICATIONS .......................................................10
Service
Manual ORDER NO.
PET99020
POWERED SUBWOOFER
HTP305-SW
KUCXC
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2
HTP305-SW
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to
properly and safely repair complex products such as those covered by this manual.
Improperly preformed repairs can adversely affect the safety and reliability of the product and may void
the warranty. If you are not a qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive
toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section
25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid
unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODELONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a know earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
theAC line cord of the appliance directly into a 120V
AC 60Hz outlet and turn theAC power switch on. Any
current measured must no exceed 0.5mA.
ANY MEASUREMENT NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A
POTENTIAL SHOCK HAZARD AND MUST BE
CORRECTED BEFORE RERTURNING THE
APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristic. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be
obtained by using replacement components rated for
voltage, wattage, etc. Replacement parts which have
these special safety characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a D on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
dose not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create sock,
fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
+
-
Reading should
not be above
0.5mA
Leakage
current
tester
Device
under
test
Test all
exposed metal
surfaces
Earth
ground
Also test with
plug reversed
(Using AC adapter
plug as required)
AC Leakage Test
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HTP305-SW
2. DISASSEMBLY
●POWER AMP SECTION
• Remove the 12 screws from the power amplifier.
• Remove the polyswitch assembly.
• Remove the connector lead, etc.
3. PACKING, EXPLODED VIEWS AND PARTS LIST
NOTES:
●Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
●The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use
parts of identical designation.
●Parts marked by " " are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
●GRILLE SECTION
• The grill is attached to the cabinet by its bosses applied
with adhesive. To detach it, pry it open by inserting a flate
blad screwdriver between the cabinet and the grille.
●SPEAKER
• Remove each of the 4 screws.
3.1 PACKING
Parts List
Operating Instructions 268206
RCA Cable Accessory Pack 255245
Corner Pad Assy 264333
Poly Bag 266953
Packing Case 267218
Mark Description Parts No.
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HTP305-SW
3.2 EXTERIOR SECTION
Parts List
Mark No. Description Parts No. Mark No. Description Parts No.
Fig. 1 HTP305-SW
1
2
3
456
98
7
10
NSP 1 Cabinet Enclosure 264506
NSP 2 AmplifierAssembly 264571
3 GrilleAssembly 264353
NSP 4 Paper Port Tube 256946
NSP 5 Front Port Ring 254306
NSP 6 Rear Port Ring 254346
NSP 7 Label FTC Sticker 268286
NSP 8 UL-CUL Label 268197
9 Transducer 264724
10 Screw (for Amplifier and Trans) 221904
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HTP305-SW
3.3 POWER AMP SECTION
Parts List
Mark No. Description Parts No.
20
22, 25 18
18
19
18
22, 25 4
22 5
14
6
18
1(2/2)
10
8
18
3, 12
19
17
21
16
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18
15
23
18
24
1(1/2)
6
22, 25
Mark No. Description Parts No.
NSP 1 Main+Cont. Assy 047379
2 Nylon Binder 080558
3 BRKT Cover Heatsink 085424
4 BRKT PCB A 077860
5 BRKT PCB D 077878
6 BRKT PCB C 077876
7 Cushion Gasket 078786
8 Cushion Stopper 078519
9 2P Cord 077365
10 AC Cord 046947
11 Wire-Kit 047424
12 Cushion 3x200 078829
13 BRKT Trans Backup 046984
14 Heatsink Main 064592
15 Knob VR 072992
16 Mold Case 080267
17 Panel Rear Assy 047003
18 Screw (M3X10 BL) 075640
19 Screw (M4X10 BL) 075659
20 Screw (M3x12 BL) 075461
21 Trans Power 074919
22 Screw (3x6 ZC) 075153
23 Heatsink Diode 064596
24 Trans Backup 047073
25 Washer (3.2x6.5xt0.5) 075818
http://getMANUAL.com
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HTP305-SW
4. SCHEMATIC AND PCB CONNTCTION DIAGRAMS
NOTE FOR SCHEMATIC DIAGRAMS (Type 1A)
1. When ordering service parts, be sure to refer to
"PARTS LIST of EXPLODED VIEWS" or "PCB
PARTS LIST".
2. Since these are basic circuits, some parts of them or the
values of some components may be changed for improve-
ment.
3. RESISTORS:
Unit: k:kΩ, M:MΩ, or Ωunless otherwise noted.
Rated power: 1/4W, 1/6W, 1/8W, 1/10W unless otherwise
noted.
Tolerance: (F): ±1%, (G): ±2%, (K): ±10%, (M): ±20% or ±5% un-
less otherwise noted.
4. CAPACITORS:
Unit: p:pF or µF unless otherwise noted.
Ratings: capacitor (µF)/voltage(V) unless othrewise noted.
Rated voltage: 50V except for electrolytic capacitors.
5. COILS:
Unit: m:mH or µH unless otherwise noted.
6. VOLTAGE AND CURRENT:
: Signal voltage at rated output.
or ←V:
DC voltage (V) at no input signal unless otherwise noted.
Value in ( ) is DC voltage at rated power.
mA or ←mA:
DC current at no input signal unless otherwise noted.
7. OTHERS:
• or : Adjusting point.
• : Measurement point.
• The mark found on some component parts indicates the im-
portance of the safety factor of the parts. Therefore, when re-
placing, be sure to use parts of identical designation.
8. SCH-&ON THE SCHEMATIC DIAGRAM:
• SCH-&indicates the drawing number of the schematic dia
gram. (SCH stands for schematic diagram.)
9. SWITCHES (Underline indicates switch position):
• MAIN + CONT. ASSY
S501 : PHASE Rev / Norm
S502 : AUTO POWER ON/OFF
V
NOTE FOR PCB DIAGRAMS
1. Partnumbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
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HTP305-SW
5. PCB PARTS LIST
NOTES:
●Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
●The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use
parts of identical designation.
●Parts marked by " " are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
Mark No. Description
Part No.
Mark No. Description
Part No.
SEMICONDUCTORS
IC501, IC502, IC503 IC BA4558 070211
IC504 IC NJM4558D-D 070131
IC601 IC UPC1237HA 070293
Q501, Q502, Q604, Q620 TR 2SC2785 KEF T 068806
Q503, Q505, Q804 TR DTC124ESA T 069297
Q504, Q601, Q602, Q603 TR 2SA1175 KEF T 068611
Q605 TR 2SA1145 OY T 068602
Q606 TR 2SC2705 OY T 068796
Q608 TR 2SC2235 O 068765
Q609 TR 2SA965 O 068581
Q612 TR 2SC2784 EF T 068804
Q613, Q803 TR DTA124ESA T 069250
Q801 TR 2SC1815 Y:GR T 068741
Q802 TR 2SA1015 Y T 068587
D501, D502, D503, D504, D505, D507, D508,
D601, D602, D603, D60 D 1SS133 T-77 069460
D506 LED BL-B5134 RED 069823
D801 D RBV401 069590
D803, D804, D805, D806 D 1SR139-100 T-32 069532
D807, D808 ZD MTZ13B T 069173
CAPACITORS
C501 Electrolytic S 50V 108M T 066329
C502, C503, C504 Ceramic SYB 50V 221K T 065404
C505, C506, C514, C515, C522, C523, C805,
C806, C807, C808 Electrolytic S 35V 100M T 066288
C507, C508 PEST S 50V 473J T 065118
C509 PEST S 50V 683J T 065141
C510 PEST S 50V 333J T 065092
C511, C608, C617,
C810 Electrolytic S 25V 220M T 066347
C512 Electrolytic S 16V 221M T 066361
C516, C517, C612, C613, C614,
C618 Ceramic SYF 50V 103Z T 065452
C521 Electrolytic S 50V 228M T 066377
C601 PEST S 50V 124K T 065026
C602 Electrolytic S 50V 478M T 066459
C603 Ceramic SYB 50V 222K T 065407
C604 Ceramic S SL 500V 100D 065694
C605 Ceramic SYB 50V 102K T 065385
C606, C607 Ceramic S SL 500V 181K 065732
C611 PEST S 50V 473K T 065123
C615 Electrolytic S 6.3V 101M T 066296
C616 Electrolytic S 25V 478M T 066455
C619 Ceramic S SL 50V 408D T 065784
C801, C802 Electrolytic SMH 50V 682M 22F 067012
C803, C804 Electrolytic S 25V 221M T 066364
C809 Ceramic SYF 50V 223Z T 065457
C851 PESTM R40KI 275V 103M 065262
RESISTORS
R501, R504, R514, R523, R803,
R804 CARBONR H 1/6W 222J T 067155
R502, R518, R519,
R646 CARBONR H 1/6W 104J T 067079
R503, R602, R618 CARBONR H 1/6W 473J T 067248
R505 CARBONR H 1/6W 271J T 067175
R506, R613, R619,
R806 CARBONR H 1/6W 102J T 067069
R507, R508, R513, R520, R521, R525, R528,
R529, R534, R536, R610, R643,
R645 CARBONR H 1/6W 103J T 067074
R509 CARBONR H 1/6W 243J T 067171
R510 CARBONR H 1/6W 274J T 067182
R511, R641, R805 CARBONR H 1/6W 223J T 067160
R512 CARBONR H 1/6W 333J T 067207
R515 CARBONR H 1/6W 474J T 067252
R516, R527, R532 CARBONR H 1/6W 105J T 067083
R517 CARBONR H 1/6W 224J T 067163
R522, R648 CARBONR H 1/6W 563J T 067273
R526, R530 CARBONR H 1/6W 183J T 067136
R531, R533 CARBONR H 1/6W 471J T 067240
R535 CARBONR H 1/6W 513J T 067260
R601, R604 CARBONR H 1/6W 472J T 067243
R603 CARBONR H 1/6W 331J T 067200
R605 CARBONR H 1/6W 181J T 067129
R606, R607 CARBONR RDF16S 181J T26A 044817
R608 CARBONR H 1/6W 153J T 067119
R611, R620, 621 CARBONR FS 1/4W 151T S 067407
R612 CARBONR H 1/6W 272J T 067179
R614 CARBONR H 1/6W 101J T 067065
R615 CARBONR FS 1/4W 470J S 067450
R616, R617, R631,
R632 CARBONR FS 1/4W 100J S 067384
R623, R624, R625,
R626 METALR RSF 2W 399J S 068035
R630 CARBONR FS 1/2W 100J S 067379
R633 CARBONR H 1/6W 822J T 067313
R640, R642, R649 CARBONR H 1/6W 332J T 067203
R807, R808 CARBONR FS 1/2W 103J 067393
VR501 VR XVB121PHJN15 10KA 084709
OTHERS
Misc 064821
Fuse Socket 074193
SOCKET FUSE H-0014-1 074193
F801 FUSE U ST4 250V 2A 075066
Screw (3X10 BL) 075640
CN501 CORD SCN-EH 5P*160 077378
CN801 CORDASSY SDN-VH 3P*200 077516
CN802 CORDASSY SCN-EH 2P*160 077567
CN803 CORD SCN-EHR 3P*170 077357
BC501 5P Connector 081506
BC602 2P Connector 081661
BC801 3P Connector 081665
BC802 Connector B02B-EH 081439
BC803 3P Connector 081465
JK501 JACK RCA 1081-01-0300A 047225
RLY801 Relay 046904
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HTP305-SW
REAR SECTION
1POWER/STANDBY indicator
Illuminates RED when the power is being supplied.
2Subwoofer LEVEL knob
Volume of subwoofer is adjusted with this knob. Turn this
knob clockwise to raise the level.
÷Starting with “MIN“, turn this knob and raise the volume
slowly. If the unit is turned on with the volume set too high,
it could cause hearing and/or speaker damage. Do not
turn the volume up excessively high. The low frequency
sound is apt to be raised too high since it is less disturbing
and harder to detect than high frequencies. Caution must
be taken here since the amplifier and speaker of the
HTP702-SW, HTP202/302-SW will be clipped when the
output of the amplifier or receiver is increased with the
subwoofer level set to “MAX“.
3Subwoofer input terminal
(LINE LEVEL INPUT)
Connect SUBWOOFER OUTPUT terminal of the receiver to
this terminal with the accessory RCA cord.
If the output of the amplifier (receiver) connected to this
unit is high or if the output has a low range boosted by the
Bass control, Bass boost, or other means, there may be
some sound distortion even if the level of the unit is low-
ered. In this case, lower the output level (Volume, Bass
control, Bass boost) on the amplifier (or receiver) side.
6. PANEL FACILITIES
POWER
LINE LEVEL
INPUT
LEVEL
AC120V 60HZ 60W
MIN MAX
1
2
3
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HTP305-SW
7. SPECIFICATIONS
Cabinet
Speaker
Power Amplifier
Input
(Sensitivity at 100
Hz/impedance)
Turn over Frequency
Outline Demension
(W x H x D)
Weight (without package)
Power Requirements
Power Consumption
Accessories
HTP305-SW
A floor, bass-reflex type, with a built-in amplifier having a PVC-sheet finishing with a wood pattern.
20cm (8 inch)
Continuous Average Power Output is 100 Watts* min, at 4 ohms from 30 Hertz to
200 Heltz with no more than 1%** total harmonic distortion.
550 mV / 33kΩ
120 Hz
291 x 361 x 330 mm
11-9/16 x 14-9/16 x 13 inch
10.6 kg (23 lb 6 oz)
120 VAC 60 Hz
120 W
RCA cord (10ft) x 1
Operating instructions x 1
Line level input
(Pin - jack)
Selecting fine audio equipment such as the unit you’ve just
purchasedisonlythestartofyourmusicalenjoyment.Nowit’stime
to consider how you can maximize the fun and excitement your
equipment offers. This manufacturer and the Electronic Industries
Association’sConsumerElectronicsGroupwantyoutogetthemost
out of your equipment by playing it at a safe level. One that lets the
sound come through loud and clear without annoying blaring or
distortion-and, most importantly, without affecting your sensitive
hearing.
Sound can be deceiving. Over time your hearing “comfort level”
adapts to higher volumes of sound. So what sounds “normal” can
actually be loud and harmful to your hearing. Guard against this by
settingyourequipment atasafelevelBEFOREyourhearingadapts.
To establish a safe level:
÷Start your volume control at a low setting.
÷Slowly increase the sound until you can hear it comfortably and
clearly, and without distortion.
Once you have established a comfortable sound level:
÷Set the dial and leave it there.
Taking a minute to do this now will help to prevent hearing
damage or loss in the future. After all, we want you listening for a
lifetime. Published by Pioneer Corporation.
Copyright C1999 Pioneer Corporation.
All rights reserved.
We Want You Listening For ALifetime
Usedwisely,yournewsoundequipmentwillprovidealifetimeof
fun and enjoyment. Since hearing damage from loud noise is often
undetectable until it is too late, this manufacturer and the Electronic
Industries Association’s Consumer Electronics Group recommend
you avoid prolonged exposure to excessive noise. This list of sound
levels is included for your protection.
Information courtesy of the Deafness Research Foundation.
90 Subway, motorcycle, truck traffic, lawn mower
100 Garbage truck, chain saw, pneumatic drill
120 Rock band concert in front of speakers, thunderclap
140 Gunshot blast, jet plane
180 Rocket launching pad
THE FOLLOWING NOISES CAN BE DANGEROUS
UNDER CONSTANT EXPOSURE
30 Quiet library, soft whispers
40 Living room, refrigerator, bedroom away from traffic
50 Light traffic, normal conversation, quiet office
60 Air conditioner at 20 feet, sewing machine
70 Vacuum cleaner, hair dryer, noisy restaurant
80 Average city traffic, garbage disposals, alarm clock
at two feet.
Decibel
Level Example
Note: Specifications and design subject to possible modification
without notice due to improvements. * Measuredpursuantto the Federal TradeCommission's Trade
Regulation rule on Power Output Claims for Amplifiers.
** Measured by Audio Spectrum Analyzer.
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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