PISCO VFL360-10-2-3 User manual

Vacuum lter for large ow vacuum generator and vacuum pump
High ow vacuum lter
Characteristics
Flow rate : 12.7scfm (3 60ℓ/min[ANR])
Large
capacity enables to secure
high
processing ow rate.
Four types of micron rating can be selected
according to applications.
Various types of connections.
▶Filtration accuracy:㎛、㎛、㎛、㎛
▶Taper pipe female thread, Parallel pipe female thread and Push-in tting are available.

Model designation (Example)
Model designation of lter element (Example)
Model designation of replacement parts (Example)
VFL360
VFE360
VFL 60
×
2360
16 10M
②
10M
①
B
①
①. Connection type and size
①
Replacement lter element for VFL360
Large ow vacuum lter O-ring
*No lubricant is on this O-ring. To improve its assemblability, apply lubricant like
grease when necessary.
Recommended lubricant : Fluorine-based grease
②. Filtration accuracy
Code
1M 5M 10M 200M
㎛
1 5 10 200
①. Filtration accuracy
Code
1M 5M 10M 200M
㎛
1 5 10 200
①. Replacement parts
Code
BDS
Braket
Deflector
Baffle
③③. Bracket
Code
No code
NB
Bracket
With bracket
Without bracket
*Brackets to be enclosed only, not mounted to lter body.
(With 2pcs of xing screw.)
Air
-29.8 ~ 0 inHg (-101~0kPa)
1, 5, 10, 200µm
(Trapping efciency:95%)
10 in2 (64.4cm²)
12.7scfm (360/min[ANR])
5.5 in3 (90cm3)
14psi (0.1MPa)or less
*1.Processing ow rate with the conditions under ltration accuracy : 5μm and pressure loss : 3kPa of a representative lter.
*2. Allowable internal pressure when a momentary positive pressure is applied for blow-off purpose.
Specications
-
-
mm (inch)
Code
10 12 16 03 04 06 G3 G4 G6
Size ø10 ø12
Rc1/2 Rc3/4 G3/8 G1/2 G3/4Rc3/8
ø16 (5/8"OD)
High ow vacuum lter
Ask us the availability of other Inch sizes
32~140°F(0 ~60°C)(No freezing)

Construction
Piping example
No. Parts Material
Resin body PBT
Bowl PC
Deector POM
Bafe POM
Bracket Stainless steel
Bracket xing screw Steelnickel plated
Fixing pin Stainless steel
O-ring Special NBR
Fitting cartridge Aluminum
Filter element PE + PP*
Spring Stainless steel
Lock clip POM
O-ring NBR
*PP for filtration accuracy : 200㎛.
①Connecting with a vacuum generator
High flow vacuum filter removes dust particles
and prevent the failure of high flow vacuum
generator, by being installed close to high flow vacuum
generator.
②Connecting with a vacuum pump
High flow vacuum filter removes dust particles and
prevent the failure of vacuum pump, by being
installed close to vacuum pump.
High
High
High
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Safety instruction manual
Cautions
Warnings
1. Rust and foreign substances in a piping may cause damage, malfunction or performance drop of the product. Flushing before use and
periodic ushing of a piping are recommended. Flushing on a tting type lter shall be done with a stem or short cut tube inserted into a
tting. Sealing parts in the tting may y out of it.
2. Check the arrow▷(IN→OUT) marking on a lter before installing. Installation with a wrong direction does not fulll the lter performance.
3. Lock the bowl properly and make sure that there is no vacuum leakage after removing dust or replacing a lter element.
4. Keep dust particles or drain water in a bowl lower than “MAX. DRAIN LEVEL” marking on it. Airow may ing up the dust in the bowl,
causing a signicant reduction of the lter element lifetime.
5. Hold a hex. part on each port by a spanner wrench, when connecting a tting with male thread, to prevent co-rotation of each port. Refer
to the tightening torque in the Table-2.
Table-2. Tightening torque (Reference)
Thread type Thread size Tightening torque
Taper pipe
thread
R3/8 12.5~14.5N·m
R1/2 20~22N·m
R3/4 30~35N·m
Parallel pipe
thread
G3/8 Follow the tightening torque of
male thread.
G1/2
G3/4
6. Install or x the product with its bowl facing down and vertically.
7. Re-torque the bracket xing screws periodically.
1. Avoid tensile strength or moment load on the product body and the tting cartridge. It may damage the product.
2. Carry out the maintenance of lter element periodically. There is a possibility of dropping the performance or causing troubles by clogging
of the lter element. Before replacing the lter element, make sure to read “How to remove the dust in bowl and replace a lter element”
carefully, release pressure and remain atmospheric pressure condition in the lter.
3. This product is not designed to be explosion-proof. Do not apply any positive pressure except momentary pressure for blow-off. It may
cause damage to the product and cause injury.
4. Bowl material is polycarbonate. Avoid chemicals or atmosphere with chemicals listed in the table-1 below.The bowl may get broken and
injure human body.
Table-1. Chemicals to be avoided
Chemical type Classication Chemicals (Major chemicals only) Applications
Inorganic
compound
Acid Hydrochloric acid, Sulfuric acid, Nitric acid, Hydrouoric
acid, Chromic acid, etc. Metal pickling solution, Acid cleaning liquid, Coating
treatment liquid, etc
Alkali Alkaline substances like Sodium hydroxide, Caustic potash,
Slaked lime, Aqueous ammonia, Sodium carbonate, etc. Alkaline cleaning liquid for metal
Organic
compound
Inorganic salt
Sodium sulphide, Potassium nitrate, Potassium bichromate, Sodium nitrate, etc.
Aromatic hydrocarbon Benzene, Toluene, Xylene, Ethylbenzene, Styrene, etc. Contained in paint thinner (Benzene, Toluene, Xylene)
Aliphatic hydrocarbon
chloride
Methyl chloride, Ethylene chloride, Methylene chloride, Acetylene chloride,
Chloroform, Triclene, Perchloroethylene, Carbon tetrachloride, etc
Organic solvent-based cleaning liquid for metal
(Triclene, Perchloroethylene, Carbon tetrachloride, etc)
Aromatic hydrocarbon
chloride Chlorobenzene, Dichlorobenzene, Benzenehexachloride
(B.H.C), etc. Agrochemical
Petroleum components
Solvent, Naphtha, Gasoline
Alcohol Methyl alcohol, Ethyl alcohol, Cyclohexanol, Benzyl alcohol Used as anti-freezing agent.
Phenol Carbolic acid, Cresol, Naphthol, etc. Disinfectants
Ether Methyl ether, Methyl ethyl ether, Ethyl ether, etc. Brake oil additive
Ketone Acetone, Methyl ethyl ketone, Cyclohexanone,
Acetophenone, etc.
Carboxylic acid Formic acid, Acetic acid, Butyric acid, Acrylic acid, Oxalic
acid, Phthalic acid, etc. yeing agent, Oxalic acid for treatment agent of
Aluminum, Phthalic acid for paint plasticizer.
Organophosphate Dimethyl phthalate (DMP), Diethyl phthalate (DEP), Dibutyl
phthalate (DBP), Dioctyl phthalate (DOP)
Grease, Synthetic hydraulic oil, Rust preventive oil
additive, Used as synthetic resin plasticizer.
Oxoacid
Glycolic acid, Lactic acid, Malic acid, Citric acid, Tartaric acid
Nitro compound Nitromethane, Nitroethane, Nitroethylene, Nitrobenzene,
etc.
Amine Methylamine, Dimethylamine, Ethyl amine, Aniline,
Acetaniline, etc. Brake oil additive
Nitrile Acetonitrile, Acrylic nitrile, Benzonitrile, Aceto isonitrile, etc. Material of Nitrile rubber
*There is some possibilities that other chemicals not listed in the table above may not be used. Please make sure to carry out sufcient
evaluation before use.

OUTIN
45.8
74
Stroke for the bowl
detachment
:30.2
80
157 69
2-20 6.2
45.8
71.2
2-5.5
332.380
5.5
17.5
2
2
40
13.2
ø90
18.9
123.2
Bracket
2-øD
2-C
2-L1
2-Rc
2-L2
2-L1
2-Hex. 32
2-G
2-L2
2-L1
2-Hex. 32
40mm Min.
50mmMin.
Unit
Model code
Tubing O.D.
øD
Tube
end
C
Female
thread size
Rc/G L1
Female
thread depth
L2
Weight(g)
:No code :
-
NB
:-1M :-5M
:-10M
:
-200M
:-1M :-5M
:-10M
:
-200M
VFL360-10--
10 20.7 10.9 512 508 508 507 438 434 435 433
VFL360-12--
12 23.3 12.2 514 509 510 508 440 435 436 434
VFL360-16--
16 24.8 13.3 514 510 510 509 440 436 437 435
VFL360-03--
Rc3/8 13.4 10.5 528 523 524 522 454 450 450 449
VFL360-04--
Rc1/2 13 520 516 517 515 446 442 443 441
VFL360-06--
Rc3/4 15 502 498 498 497 428 424 425 423
VFL360-G3--
G3/8 13.4 11 529 524 525 523 455 451 451 450
VFL360-G4--
G1/2 14 519 515 516 514 446 441 442 440
VFL360-G6--
G3/4 15 500 496 496 495 426 422 422 421
: Replaced with filtration accuracy code. :Replaced with “NB” for without bracket.
Appearance drawing
Connection type : Push-in tting
Connection type :
Taper pipe female thread
Connection type :
Parallel pipe female thread
Connection type : Push-in tting
Connection type : Female thread
How to install
Install the bracket and filter body as shown below (Fixing torque of the bracket and filter body : 3.5N・m). Use M5 screws to
install the bracket through mounting holes on it. See appearance drawings below for the mounting hole pitch.
Secure a space for maintenance as
above when installing or fixing the
product.
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Element:1µm
Flow rate(ℓ/min[ANR])
Pressure loss(MPa)
10 100
0.001
0.01
0.0001
VFL360-10-1M
VFL360-03-1M, VFL360-G3-1M, VFL360-12-1M
VFL360-04-1M, VFL360-G4-1M, VFL360-16-1M
VFL360-06-1M, VFL360-G6-1M
Element:10µm
Flow rate(ℓ/min[ANR])
Pressure loss(MPa)
VFL360-10-10M
VFL360-03-10M, VFL360-G3-10M, VFL360-12-10M
VFL360-04-10M, VFL360-G4-10M, VFL360-16-10M
VFL360-06-10M, VFL360-G6-10M
10 100 1000
0.01
0.001
0.0001
Element:5µm
Flow rate(ℓ/min[ANR])
Pressure loss(MPa)
10 100 1000
0.01
0.001
0.0001
VFL360-10-5M
VFL360-03-5M, VFL360-G3-5M, VFL360-12-5M
VFL360-04-5M, VFL360-G4-5M, VFL360-16-5M
VFL360-06-5M, VFL360-G6-5M
Pressure loss chart

VFL360-10-200M
VFL360-03-200M, VFL360-G3-200M, VFL360-12-200M
VFL360-04-200M, VFL360-G4-200M, VFL360-16-200M
VFL360-06-200M, VFL360-G6-200M
Element:200µm
Flow rate(ℓ/min[ANR])
Pressure loss(MPa)
10 100 1000
0.01
0.001
0.0001
How to remove the dust in bowl and replace a lter element
①Turn the bowl to the arrowed direction (①-2)
while pushing down the lock clip(①-1).
Align the marking on lock clip to the one on body.
②Pull down the bowl to detach it from the body.
③Turn the deflector to the arrowed direction to align its OPEN▽marking to △marking on the bowl.
④Detach the deflector from the bowl and take out the filter element from the bowl.
⑤Take out the baffle from the filter element. (Only for replacement of filter element)
⑥Remove dust from the bowl and replace the filter element.
⑦Attach the baffle to the new filter element.
⑧Place the filter element vertically in the bowl and confirm that the O-ring is on the right position. Attach the deflector to the
bowl with its OPEN▽marking aligned with △marking on the bowl. Then turn the deflector to align its LOCK▽marking to △
marking on the bowl.
⑨Insert the bowl to the body with the marking on the lock clip aligned with the marking on the body. Turn the bowl until the lock
clip goes up and lock with a click.
①-1
-2
Bowl
Lock clip
Marking on lock clip
Marking on body
OPEN▽marking
LOCK▽marking
△marking on bowl
Filter element
Model code
Filtration accuracy
(㎛)
VFE360-1M 1
VFE360-5M 5
VFE360-10M 10
VFE360-200M 200
O-ring
Model code
60×2
Deector
Model code
VFLD360
Bracket
Model code
VFLB360
* With 2pcs of xing screw
Bafe
Model code
VFLS360
Proper position of O-ring
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Vacuum Filter for Various Vacuum Piping
Wide Variety Vacuum Filter
●Dust and drains are removed
via the filters'
cyclone effect and
filter
element. (Large Capacity Type: VFB and VFR)
●Large capacity plastic bowl
reduces maintenance/emptying
frequency. (Large Capacity Bowl
Type: VFR)
●Easy
detachment of
dome cartridge
eliminates scattered dust
(Large Capacity
In-Line
Dome
Type: VFB)
● Small vacuum filter is suitable for high-cycle vacuum
(Small In-Line
Type: VFU0&1)
●There are 2
element length sizes available, depending on volume
or
exchange period of the element.
(Small In-Line
Type: VFU1)
● PP resin material allows for a low price Plug-In vacuum filter.
(Plug-in Type: VFJ)
● Selections (VFU1,2,3) added for “Copper alloy free” and
“low ozone measure”.
operation.
and debris messes.
This manual suits for next models
8
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