Pit Boss PB200P User manual

MODEL / MODÈLE : PB200P
PART / PIÈCE : 75275
200P
     .
   .   .
      .
   .   .
WARNING:Improperinstallation,adjustment, alteration, serviceor maintenancecan causeinjuryor property damage.Readthisinstructionmanual
thoroughly before installing or servicing this equipment. Do not store or use gasoline, other flammable liquids or vapors in the vicinity of this
or any other appliance. A liquid propane tank not connected for use should not be stored in the vicinity of this appliance. Failure to follow these
instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and installation
inspection requirements in your area.
AVERTISSEMENT : Une mauvaise installation, ajustement, modification, service ou entretien peut provoquer des blessures ou des dommages à la
propriété. Veuillez lire attentivement le manuel d’instructions avant d’installer ou d’effectuer le service de cet équipement. Ne pas ranger ou
utiliser l’essence, les autres liquides inflammables ou vapeurs à proximité de cet appareil ou de tout autre appareil. Une bonbonne de propane
liquide non reliée pour l’utilisation ne doit pas être remisée à proximité de cet appareil. Ne pas suivre ces instructions peut entraîner des dégâts
matériels ou des blessures corporelles graves pouvant aller jusqu’à la mort. Contactez les responsables locaux de la construction ou des incendies
au sujet des restrictions et des exigences d’inspection de l’installation dans votre région.
5005166
PORTABLE
GAS GRILL
IMPORTANT, READ CAREFULLY,
RETAIN FOR FUTURE REFERENCE.
MANUAL MUST BE READ BEFORE
OPERATING!
GRIL PORTATIF
À GAZ
IMPORTANT, PRENEZ CONNAISSANCE
DE CE DOCUMENT ET CONSERVEZ-
LE POUR RÉFÉRENCE ULTÉRIEURE
VOUS DEVEZ LIRE CE GUIDE AVANT
D’UTILISER LE BARBECUE !
ASSEMBLY AND OPERATION | ASSEMBLAGE ET FONCTIONNEMENT

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COPYRIGHT NOTICE
Copyright 2021. All right reserved. No part of this manual may be
copied, transmitted, transcribed, stored in a retrieval system, in any
form or by any means without expressed written permission of,
Dansons
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
[e-mail] | [e-mail]
www.pitboss-grills.com
Customer Care
USA: [phone] | CANADA (TOLL FREE): 1-877-942-2246

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Safety Information...........................................................4
Package Contents ............................................................. 7
Preparation........................................................................ 8
Assembly Instructions......................................................8
Installation Instructions
Gas Hook-Up ..............................................................................10
Liquid Propane Cylinder Requirements.................................10
Connecting the Liquid Propane Cylinder ...............................11
Disconnecting the Liquid Propane Cylinder......................... 11
Leak Testing................................................................................. 12
Installer Final Check....................................................................13
Operating Instructions
Lighting the Grill ....................................................................... 14
Turning the Grill Off ..................................................................15
Flame Characteristics ................................................................15
Using the Grill . ........................................................................... 15
Care and Maintenance.................................................. 16
Troubleshooting...............................................................19
Replacement Parts ........................................................ 20
Warranty ......................................................................... 22
  

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 
Please read the following instructions carefully before attempting to assemble or
operate the product. Failure to follow these instructions could result in property
damage and/or serious bodily injury.
LP- gas supply cylinder to be used must be constructed and marked in accordance
with the specifications for LP-gas cylinders of the U.S Department of Transportation
(DOT) or the National Standard of Canada, CAN-B339, Cylinders, Spheres and Tubes
for the Transportation of Dangerous Goods
1. The installation must conform with local codes or, in the absence of local codes,
with the National Fuel Gas Codes, ANSI Z223. 1/NFPA 54, Storage and Handling
of Liquefied Petroleum Gases, ANSI/NFPA 58.
2. The portable grill is for OUTDOOR USE ONLY. Grill should be operated in a well-
ventilated space. Never operate in an enclosed space, garage or building. Your
grill is not intended to be installed in or on recreational vehicles and/or boats.
3. Heated liquids remain at scalding temperatures long after the cooking process. Do
not touch the cooking appliance until the liquids have cooled to 115ºF (45ºC) or less.
4. Do not install or use grill within 36" of combustible materials. The grill should
not be located under overhead surfaces (closed carports. garage, porch, patio)
that can catch fire.
5. Never attempt to attach this grill to the self-contained LP gas system of a
camper trailer or motor home.
6. It is the responsibility of the assembler/owner to assemble, install and maintain
your gas grill. Do not let children or pets operate or play near your portable grill.
Failure to follow these instructions could result in serious personal injury and/
or property damage.
7. Open lid before lighting grill. When grill is not in use, turn off control knob on
LP gas cylinder.
8. Carefully follow instructions in this manual for proper assembly and leak testing
of your grill. Do not use grill until leak-checked. If a leak is detected at any time,
it must be stopped and corrected before using the grill any further.
9. Appliance area should be kept clear and free from combustible materials,
gasoline, bottled gas in any form and other flammable vapors and liquids. Do
not obstruct the flow of combustion and ventilation air.

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10. Never try to light grill with lid closed! Buildup of gases is very dangerous and
could cause an explosion.
11. Keep any electrical cord or fuel supply hose away from any heated surfaces.
12. Propane is a flammable gas and improper handling may result in explosion and/
or fire and serious accident or injury.
13. This appliance will be hot during and after use. Use insulated oven mitts or
gloves for protection from hot surfaces or splatter from cooking liquids.
14. Do not leave your grill unattended while in operation.
15. Do not use while under the influence of drugs or alcohol.
16. Do not store any spare LP (propane) cylinder, full or empty, under or near your
grill.
17. Appliance is not intended for commercial use or rental.
18. The cylinder must be disconnected when the appliance is not in use.
Natural Hazard •Spiders
FACT: Sometimes spiders and other small insects climb into the burner tube. The
spiders spin webs, build nests and lay eggs. The webs or nests can be very small,
but they are very strong and can block the flow of gas. Clean the burner prior to use
after storing, at the beginning of grilling season or after a period of one month not
being used.
The Fuel System
Gas grills are used safety by millions of people when following simple safety
precautions.
The items in the fuel system are designed for operation with this grill. They must
not be replaced with any brand. (See parts list for replacement items.)
Gas Burner: The gas burner is constructed of stainless steel and should not require
maintenance other than inspection for insects/nests inside the air intake slots.
Fuel Supply Hose: The hose-connected regulator provided with this appliance is 38
inches in length. Keep the fuel hose away from any heated surfaces.
Propane Fuel: Warning - propane is a flammable gas. Improper handling may result
in an explosion and/or fire and serious accident or injury. Your grill is designed to
operate with propane (LP) gas only and is equipped with the proper orifice for
propane gas.

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Caution: Do not connect this grill with any gas supply other than propane. Propane
gas is heavier than air and settles in lower areas. Make certain adequate ventilation
is available when using your grill. The gas cylinder may be stored outside in a well-
ventilated area out of reach of children when the grill is not in use. If the appliance
is not in use, the gas must be turned off at the supply cylinder.
The LP gas cylinder shall be used only outdoors in a well-ventilated space and not in
a building, garage, or any other enclosed area. The Portable Gas Grill may be stored
indoors if the LP gas cylinder is removed and stored outside. The LP gas cylinder
(not included) is threaded for connection directly to the gas regulator supplied with
this appliance. Care should be taken when threading the cylinder to the regulator
to engage threads correctly to achieve the proper and intended connection. When
disconnecting or connecting the gas cylinder, be careful that the regulator does not
strike the grill, the ground, or any other surfaces. Replace the protective cap over the
threaded cylinder connection when removed from the grill. If any difficulty occurs
when connecting or disconnecting the cylinder to the regulator assembly, contact
your local gas supplier for assistance.
When re-connecting the LP gas cylinder to the regulator, be sure to hand-tighten
until snug. This connection should be inspected for damage and leak tested after
each re-connection.
To leak test, make a soap solution of one part liquid detergent and one part water.
You will need a spray bottle, brush, or rag to apply the solution to the fitting.
Bubbles indicate leaks.
Regulator
Propane
Cylinder
Check all gas supply fittings for leaks
before each use. Do not use the grill
until all connections have been checked
and do not leak.
WARNING
•Always operate the grill on a tabletop, no higher than 32 inches.
•Place the propane tank on the ground immediately adjacent to the tabletop, no
less than 24 inches from the grill.
•Failure to follow these instructions could cause the propane tank to overheat
and vent propane which could ignite. This could cause serious personal injuries or
property damage and/or a tripping hazard over the gas hose or propane tank.

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 
Part Qty Description
1 1 Grill
2 4 Foldable Legs
3 2 Knob
4 1 Cooking Grid
5 2 Flame Tamer
6 1 Grease Tray
7 1 Thermostat
8 1 Hose

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
Before beginning assembly, installation or operation of product, make sure all parts
are present. Compare parts with package contents list and diagram above. If any
part is missing or damaged, do not attempt to assemble, install or operate the
product. Contact Customer Care for replacement parts.
•Your Portable Gas Grill is pre-assembled. The only assembly required is to place
the flame tamers, cooking grid and control knobs into the grill.
•Estimated Assembly Time: 5 minutes.
Warning: this appliance is not intended for and should never be used as a heater.
 
1. Remove all the packing materials and move grill close to a desired location.
2. Place on the control knobs as shown in Fig. 1. Push and turn the knob and check
for sparks.
Figure 1

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3. Attach the regulator with the 38 inch hose to the propane cylinder by turning the
regulator handle clockwise as shown in Fig. 2. If the outdoor cooking appliance is
not in use, the gas must be turned "OFF" at the Liquid Propane cylinder.
Check all gas supply fittings for leaks before each use. Do not use the grill until all
connections have been checked and do not leak (see "Leak Testing" instructions on
page 6).
4. Place the portable grill on the desk as shown in Fig. 3.
Note: This portable grill is used with a 38" gas hose, we suggest to use this grill on
a 3 foot high table.
Figure 2
Figure 3
38"max
32" max

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GAS HOOK-UP
Only the pressure regulator and hose assembly supplied with the grill should be
used. Any replacement pressure regulator and hose assembly must be specified
by the grill manufacturer. This grill is configured for Liquid Propane. Do not use a
Natural Gas supply.
Total gas consumption (per hour) with all burners set on "HI":
Main burners 20,000 BTU/Hr.
Total 20,000 BTU/Hr.
The installation of this appliance must conform with local codes or, in the absence
of local codes, with either the National Fuel Gas Code, ANSI Z223. 1/NFPA 54, National
Gas Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2.
LIQUID PROPANE CYLINDER REQUIREMENTS (20 lb Cylinder)
A dented or rusty Liquid Propane cylinder may be hazardous and should be checked
by your supplier. Never use a cylinder with a damaged valve. The Liquid Propane
cylinder must be constructed and marked in accordance with specifications for
Liquid Propane cylinders by the United States Department of Transportation (DOT)
or the National Standard of Canada, CAN/CSA-b339, Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods Commission.
The 20-lb cylinder must have a shut off valve terminating in a valve outlet specified,
as applicable, for connection type QCC1 in the standard for compressed gas cylinder
valve outlet and inlet connection ANSI/CGA-V-1.
Storing your portable gas grill indoors is permissible only if the cylinder is
disconnected and removed from the outdoor cooking gas appliance. The cylinder
system must be arranged for vapor withdrawal. The cylinder must include a collar to
protect the cylinder valve.
Manifold pressure: (operating) 11 inches water column (W.C.), (Non-operating) 11.2
inches water column (W.C.).
The Liquid Propane cylinder must be fitted with an Overfill Protection Device (OPD).
Remove plastic valve cover from the Liquid Propane cylinder. Make sure the grill
gas hoses do not contact the grease pan or grill firebox when the Liquid Propane
cylinder is placed into the cart.