Pit Boss Sportsman User manual

5005166
MODEL / MODÈLE : PB1000SP
PART / PIÈCE : 10534, 10567
    
IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE
REFERENCE. MANUAL MUST BE READ BEFORE OPERATING!
      
IMPORTANT, PRENEZ CONNAISSANCE DE CE DOCUMENT ET
CONSERVEZ-LE POUR RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ
LIRE CE GUIDE AVANT D’UTILISER LE BARBECUE!
For outdoor nd household use onl Not for commercl use
Réservéà l'use extéreur et résdentel unquement Non destnéà un use commercl
WARNING Plese red the entre mnul
before nstllton nd use of ths electrc,
pellet fuel-burnn pplnce Flure to
follow these nstructons could result
n propert dme, bodl nur or
even deth Contct locl buldn or fre
offcls bout restrctons nd nstllton
nspecton requrements n our re
AVERTISSEMENT  Veullez lre l’ntérlté
du mnuel vnt l’nstllton et
l’utlston de cet pprel électronque 
rnules Le non-respect de ces nstructons
peut entrîner des dommes ux
bens, des blessures ou même l mort
Communquez vec les utortés locles
en mtère d’ncende et de btment
concernnt les restrctons et les exences
d’nstllton dns votre réon
 
  

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3
  
COPYRIGHT NOTICE
Copyright 2020. All right reserved. No part of this manual may be
copied, transmitted, transcribed, stored in a retrieval system, in any
form or by any means without expressed written permission of,
Dansons
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
[e-mail] | [e-mail]
www.pitboss-grills.com
Customer Service
Monday through Sunday, 4am - 8pm PST (EN/FR/ES)
Toll-Free: 1-877-303-3134, Fax: [phone]
Parts & Specs......................................................................4
Assembly Preparation......................................................6
Assembly Instructions
Mounting The Wheels To The Legs ..........................................6
Assembling The Cart....................................................................6
Mounting The Cart Panels.......................................................... 7
Installing The Cart To The Barrel............................................... 7
Securing The Door Stopper, Door Magnet .............................8
Attaching The Cabinet Door Handles......................................8
Mounting The Cabinet Doors To The Cart..............................8
Attaching The Lid Handle...........................................................9
Securing The Lid Stopper............................................................9
Mounting The Side Shelf Handle, Serving Tray.....................9
Installing The Grease Tray........................................................10
Securing The Chimney............................................................... 10
Installing The Bottle Opener ..................................................10
Installing The Cooking Components.......................................11
Connecting To A Power Source.................................................12

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4
  
Part# Description
1 Porcelain-Coated Steel Upper Cooking Rack (x1)
2 Porcelain-Coated Cast-Iron Cooking Grid (x3)
3 Diffuser Plate (x1)
4 Flame Broiler Slider (x1)
5 Flame Broiler Main Plate (x1)
6 Chimney Gasket (x1)
7 Chimney Stack (x1)
8 Chimney Cap (x1)
9 Lid Stopper (x1)
10 Bottle Opener (x1)
11 Main Barrel/Hopper Assembly (x1)
12 Lid Handle Bezel (x2)
13 Lid Handle (x1)
14 Meat Probe (x2)
15 Serving Tray Handle (x2)
16 Serving Tray (x1)
17 Side Shelf Handle (x1)
18 Grease Tray (x1)
19 Grease Tray Handle (x1)
20 Front Support Leg / Left (x1)
21 Back Support Leg / Left (x1)
22 Front Support Leg / Right (x1)
23 Back Support Leg / Right (x1)
24 Locking Caster Wheel (x4)
25 Flame Broiler Adjusting Bar Handle (x1)
26 Flame Broiler Adjusting Bar (x1)
27 Door Magnet (x1)
28 Door Stopper (x1)
29 Cabinet Door Handle (x2)
30 Cabinet Door Handle Bezel (x4)
31 Cabinet Door / Left (x1)
32 Cabinet Door / Right (x1)
33 Bottom Shelf (x1)
Part# Description
34 Cart Panel / Back (x1)
35 Cart Panel / Side (x2)
A Screw (x24)
B Washer (x24)
C Locking Washer (x24)
D Screw (x14)
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Service if parts are missing when assembling the unit.
   
110120, 60, 275, 3  
Diagram Illustration on next page.
MODEL UNIT ASSEMBLED (WxHxD) UNIT WEIGHT COOKING AREA TEMP. RANGE DIGITAL FEATURES
 1000 1,602 x 1,307.6 x 589 mm
/ 63.1 x 51.4 x 23.1 in
94.0 kg
/ 207.3 lb
Main - 4,587 cm / 711.0 sq. in.
Upper Rack - 2,004 cm / 310.7 sq. in.
TOTAL - 6,591 cm / 1,021.7 sq. in.
82-260°C
/ 180-500°F
Ten temperature presets,
start-up and cool-down cycles,
electric igniter

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  

12
5
4
12
13
14
15
16
19
18
20
25 26
27 28
29
30
31
32
34
33
35
24
21
7
8
11
3
17
23
9
10
22
6

ENGLISH
6
 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed. Hardware combination involving a locking washer and
washer should be installed with the locking washer closest to the head of the screw.
1.      
Parts Required:
1 x Front Support Leg / Left (#20)
1 x Back Support Leg / Left (#21)
1 x Front Support Leg / Right (#22)
1 x Back Support Leg / Right (#23)
4 x Locking Caster Wheel (#24)
Installation:
• Rotate one of the pre-threaded locking caster wheels into the bottom
of a support leg by hand-tightening it into the hole. Continue to install
the other caster wheels to the remaining support legs.
2.   
Parts Required:
1 x Bottom Shelf (#33)
8 x Screw (#A)
8 x Locking Washer (#C)
8 x Washer (#B)
Installation:
• Attach the bottom shelf to one of the four support legs using two washers,
locking washers, and screws. Note illustration for support leg placement.
• On a level surface, continue to secure the other support legs to the
bottom shelf.
IMPORTANT: The edge of the bottom shelf with holes should face
forward. The holes are for the cabinet doors installation.
 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack
after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill before
assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt to
assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss® Customer Service for parts: Monday
through Sunday, 4am - 8pm PST (EN/FR/ES).
[e-mail] | Toll-Free: 1-877-303-3134 | Toll-Free Fax: [phone]
IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit.
Tools required for assembly: screwdriver, wrench and level. Tools not included.
1
20 21
24
22 23
2


33
20
21
23
22

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3.    
Parts Required:
1 x Cart Back Panel (#34)
2 x Cart Side Panel (#35)
12 x Screw (#D)
Installation:
• Attach the cart back panel to the rear support legs of the cart, and
secure the inside edges using four screws. Repeat the same installation
to mount the two cart side panels to the other support legs.
NOTE: Once installed, the exterior of the cart panels are flush with
the support legs and bottom shelf.
4.      
Parts Required:
1 x Main Barrel (#11)
16 x Screw (#A)
16 x Locking Washer (#C)
16 x Washer (#B)
Installation:
• Place a piece of cardboard on the floor to prevent scratching the unit
and parts during assembly. Open the mn rll ld nd remove the the
lre dffuser plte from the bottom of the mn rll brrel Ths prt
wll be re-nstlled on  lter step Note 4
• Lay the main barrel on its side, hopper end pointed upward, on the
cardboard. Note illustration 4.
• Insert the assembled cart into the main barrel brace, and secure each
leg to the main barrel brace using four washers, locking washers, and
screws. Repeat same installation for other three support legs, leaving
the bottom side (facing the ground) unsecure. Note illustration 4.
IMPORTANT: Lock caster wheels before lifting grill upright.
• Carefully, lift the grill into an upright position with the wheels on the
bottom. Secure the final side of the grill using four washers, locking
washers, and screws.
3
35
35
34
4
4



11
4

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5.    ,  
Parts Required:
1 x Door Stopper (#28)
1 x Door Magnet (#27)
2 x Screw (#D)
Installation:
• Remove the two pre-installed screws in the center of the bottom
shelf. Secure the door stopper to the same area using the two screws,
with the raised stop facing the back of the cart.
• Directly above, mount the door magnet using two screws. Ensure the
raised magnet is facing the front of the cart.
6.     
Parts Required:
2 x Cabinet Door Handle (#29)
4 x Cabinet Door Bezel (#30)
2 x Cabinet Door (#31 & #32)
Installation:
• Remove the pre-installed screws from the cabinet door handle. From
the rear of the cabinet door, insert one screw so that it protrudes to the
front. Add a cabinet door bezel on the screw, then hand-tighten the
screw (from the rear) into the cabinet door handle. Continue to secure
the handle by inserting a screw into the other side and tightening.
• Repeat same installation for second cabinet door handle.
7.       
Installation:
• Align the left cabinet door with the front of the cart. Insert the bottom
pin into the pivot hole on the left side of the bottom shelf, then push
down on the locking-loaded top pin, and lock into the hole on the
main barrel brace.
IMPORTANT:Thecabinet door should swing freelyonceinstalled,and
line up with the door stopper and door magnet. If unlevel, ensure
the top and bottom pins of the cabinet door are inserted correctly.
• Repeat same installation for second cabinet door on the right side.
5
28
27
7
6
29
30
31 32
30

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8.    
Parts Required:
2 x Lid Handle Bezel (#12)
1 x Lid Handle (#13)
Installation:
• Remove the pre-installed screws from the lid handle. From inside the
barrel lid, insert one screw so that it protrudes to the outside. Add a
bezel on the screw, then hand-tighten the screw (from the inside) into
the lid handle. Repeat same installation for other end of lid handle.
9.    
Parts Required:
1 x Lid Stopper (#9)
Installation:
• Secure the lid stopper onto the top of the main barrel using the pre-
installed screw on the top of the main barrel.
10.     ,  
Parts Required:
2 x Serving Tray Handle (#15)
1 x Serving Tray (#16)
1 x Side Shelf Handle (#17)
Installation:
• Remove the four pre-installed screws from the side of the main barrel.
Mount the side shelf handle onto the main barrel using four screws
previously removed.
• Mount serving tray handles to serving tray using the two pre-installed
screws on each handle. Place the serving tray onto the side shelf
handle. It will rest directly on the frame of the side shelf handle.
IMPORTANT: Avoid using the side shelf handle to move or lift the
grill. The weight of the unit will cause the side shelf handle to bend
or break, which is not covered by warranty.
10
17
16
15
15
8
12
13
12
99

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10
11.    
Parts Required:
1 x Grease Tray (#18)
1 x Grease Tray Handle (#19)
Installation:
• Remove the pre-mounted screws from the side shelf handle. On the
edge of the grease tray with two holes, align the handle with the holes,
then hand-tighten the screw (from the inside) into the handle. Note 11.
• Slide the grease tray into the tray opening on the front panel of the
unit. The grease tray is completely inserted once the front of the tray
is flush with the front panel of the unit. Note 11.
12.   
Parts Required:
1 x Chimney Gasket (#6)
1 x Chimney Stack (#7)
1 x Chimney Cap Assembly (#8)
Installation:
• Locate the chimney opening on the side of the main barrel. Remove
the pre-installed screws.
• From the outside of the main barrel, secure the chimney gasket and
chimney stack to the side panel by re-installing the two screws. The
screw will fasten to the pre-mounted nut on the inside of the barrel.
• Next, secure the chimney cap onto the top of the chimney stack with
the screw and nut.
NOTE: Adjust the chimney cap to affect the airflow inside the main
grill. If cooking at low temperature, keep the cap more open. Ensure
the chimney cap allows for air to escape.
13.    
Parts Required:
1 x Bottle Opener (#10)
Installation:
• Remove the two pre-mounted screws for the bottle opener on the side
of the hopper, above the hopper handle. Install the bottle opener in the
same location using the two screws previously removed.
11
11
18
19
12
8
7
6
13
10

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14.    
Parts Required:
1 x Upper Cooking Rack (#1)
3 x Cooking Grids (#2)
1 x Diffuser Plate (#3)
1 x Flame Broiler Slider (#4)
1 x Flame Broiler Main Plate (#5)
1 x Flame Broiler Adjusting Bar Handle (#25)
1 x Flame Broiler Adjusting Bar (#26)
Installation:
• First, place the diffuser plate into the bottom of the main barrel so the
central opening aligns directly with the circular fire pot on the base of
the main barrel. The diffuser plate does not require fastening to the
bottom of the main barrel or the fire pot. Note 14.
NOTE: Both flame broiler parts are lightly coated with oil to avoid
rusting when shipped.
• Insert the flame broiler main plate into the main grill, right side first.
Rest the flame broiler main plate on the built-in ledge (on the inside
right) of the main grill that directs grease towards the grease bucket.
Slide the entire piece to the left side, and the two slots on the flame
broiler main plate will fit into the rounded ledge above the fire pot. It
will sit slightly at a downward angle. Note 14.
IMPORTANT: If the flame broiler main plate is on the base of the
barrel, it is installed incorrectly. The flame broiler should sit at an
angle, with the left side sitting higher than the right.
• Place the flame broiler slider on top of the flame broiler main plate,
covering the slotted openings. Ensure the raised tab is on the left.
Note 14.
• First, remove the flame broiler adjusting bar handle from the flame
broiler adjusting bar. Insert the flame broiler adjusting bar through
the opening hole on the left side of the main barrel. Add the flame
broiler adjusting bar handle back onto the end outside the barrel.
Next, slide the notched end of the adjusting bar into the locking tab
on the flame broiler slider, giving you adjustable access to the flame
broiler slider on the main plate. Note steps in 14D.
NOTE: When the flame broiler slider is open and direct flame is used
during cooking, do not leave the grill unattended for any period of time.
• Place the cooking grids, side-by-side, on the grid ledge inside the
main barrel. Place the upper cooking rack on the upper ledge inside
the main barrel. The upper cooking rack will lock into place. Note 14E.
• The unit is now completely assembled.
NOTE: To maintain the searing and grilling performance of your
cooking grids, regular care and maintenance Is required.
14 1
2
14
14
5
10.2 10.3
Place the flame broiler slider on top of the flame broiler main plate covering
the slotted openings. Ensure the raised tab is on the left and the two pins
at the bottom of the flame broiler slider place into the holes of the flame
broiler main plate.to easily adjust for direct or indirect flame when cooking.
5
4
14
Insert the flame broiler adjusting bar through the opening hole
on the left side of the main barrel. Add the flame broiler
adjusting bar handle on the end outside the barrel. Next, slide
the notched end of the adjusting bar into the locking tab on the
flame broiler slider, giving you adjustable access to the flame
broiler slider on the main plate.
26
25
14
3