Pit Boss Navigator User manual

MODEL / MODÈLE / MODELO / MODELL / MODELLO : PB1150G
PART / PIÈCE / PARTE / TEIL / PARTE : 10616
  |  '
   |  |   
 
  
IMPORTANT, READ CAREFULLY, RETAIN FOR
FUTURE REFERENCE. MANUAL MUST BE
READ BEFORE OPERATING!
   
  
IMPORTANT, PRENEZ CONNAISSANCE DE
CE DOCUMENT ET CONSERVEZ-LE POUR
RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ LIRE
CE GUIDE AVANT D’UTILISER LE BARBECUE!
   
  
IMPORTANTE, LEER DETENIDAMENTE,
CONSERVAR PARA REFERENCIA FUTURA.
LEA EL MANUAL ANTES DEL USO!

 
WICHTIG: AUFMERKSAM LESEN UND GUT
AUFBEWAHREN BITTE UNBEDINGT VOR
GEBRAUCH DIE BEDIENUNGSANLEITUNG
SORGFÄLTIG DURCHLESEN!
   
  
IMPORTANTE: LEGGERE ATTENTAMENTE E
CONSERVARE PER RIFERIMENTO FUTURO.
LEGGERE IL MANUALE PRIMA DELL'USO.
            ,
  .       
  ,     .     
         .
    ’    ’ 
’          .  
        ,  
   .      
     '     .
             
     .      ,
   ,      .
           
 ,            
.
        ,   
,     .  
    ,   
  .        ,
       
     .
  '   '  '  
      .    
     ,    .  
    '        
          .
For outdoor and household use only. Not for commercial use.
Réservé à l'usage extérieur et résidentiel uniquement. Non destiné à un usage commercial.
Solo para uso doméstico y en el exterior. No apto para uso comercial.
Bitte nur im Freien und privat nutzen. Nicht für die gewerbliche Anwendung geeignet.
Solo per uso domestico ed esterno. Non per uso commerciale.

2
EN ENGLISH
Parts & Specs...................................................................... 3
Assembly Preparation...................................................... 5
Assembly Instructions
Securing Feet To Support Legs..................................................5
Securing Support Plates and Caster Wheels..........................5
Securing Support Plates and Wheels.......................................6
Securing Support Plate To Support Legs For Wheels...........6
Securing Support Plate To Support Legs For Casters...........6
Mounting Main Barrel To The Cart........................................... 7
Securing Support Plates To The Grill........................................ 7
Installing The Lid Stopper .......................................................... 7
Installing The Lid Handle............................................................8
Installing The Diffuser Plate......................................................8
Installing The Flame Broiler Components...............................8
Installing Flame Broiler Adjusting Bar.....................................9
Installing The Side Shelf .............................................................9
Securing The Front Shelf Brackets............................................9
Installing The Front Shelf ...........................................................9
Installing The Grill Cooking Components .............................10
Installing Grease Bucket ..........................................................10
Connecting To A Power Source................................................10
  
COPYRIGHT NOTICE
Copyright 2021. All right reserved. No part of this manual
may be copied, transmitted, transcribed, stored in a retrieval
system, in any form or by any means without expressed
written permission of,
 
11 Rue Galvani Paris, France 75017
  
3411 North 5th Avenue, Suite 500, Phoenix, AZ, USA 85013
 
www.pitboss-grills.com

3
EN
ENGLISH
  
Part# Description
1 Lid Stopper (x1)
2 Lid Handle (x1)
3 Lid Handle Bezel (x2)
4 Main Barrel/Hopper Assembly (x1)
5 Flame Broiler Adjusting Bar (x1)
6 Flame Broiler Adjusting Bar Handle (x1)
7 Flame Broiler Slider (x1)
8 Flame Broiler Main Plate (x1)
9 Left Front Leg (x1)
10 Left Back Leg (x1)
11 Right Front Leg (x1)
12 Right Back Leg (x1)
13 Left Front Leg Trim Piece (x1)
14 Left Back Leg Trim Piece (x1)
15 Locking Caster Wheel (x2)
16 Wheel (x2)
17 Right Bottom Support Plate (x1)
18 Left Bottom Support Plate (x1)
19 Short Support Plate (x2)
20 Front Long Support Plate (x1)
21 Back Long Support Plate (x1)
22 Front Shelf (x1)
23 Diffuser Plate (x1)
24 Front Shelf Bracket Right (x1)
25 Front Shelf Bracket Left (x1)
26 Grease Bucket (x1)
27 Right Side Table (x1)
28 Cooking Grid A (x1)
29 Cooking Grid B (x2)
30 Warming Rack (x1)
31 Meat Probe (x2)
Part# Description
32 Power Cord Clip (x1)
33 Power Cord - F Plug (x1)
34 Power Cord - G Plug (x1)
A Screw (x18)
B Washer (x18)
C Locking Washer (x18)
D Screw (x30)
E Screw (x6)
F Wheel Axle Pin (x2)
G Wheel Cotter Pin (x2)
H Wheel Washer (x2)
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Service if parts are missing when assembling the unit.
PB – ELECTRIC REQUIREMENTS
220-240 V, 50 Hz, 250 W, GROUNDED PLUG
Diagram Illustration on next page.
MODEL UNIT ASSEMBLED (WxHxD) UNIT WEIGHT COOKING AREA TEMP. RANGE DIGITAL FEATURES

1150
1,622mm x 1,195mm x 940mm
/ 63.86” x 47” x 37”
84 kg
/ 185.19 lb
Main - 4,587.1 cm / 711 sq. in.
Upper Rack - 2,883.9 cm / 447 sq. in.
TOTAL - 7,471 cm / 1158 sq. in.
82-260°C
/ 180-500°F
Ten temperature
presets, start-up and
cool-down cycles,
electric igniter

4
EN ENGLISH
12
5
4
3
13
12
14
16
19
18
20
22 25
26
24
21
9
10
7
8
11
6
17
27
28
31
29
15
30
23
33
34
32
       

5
EN
ENGLISH
 
IMPORTANT:Itis advisedtoreadeachstepentirelybeforestartingassemblyoninstructions.Donottightenscrewscompletely
until all screws for that step have been installed. Hardware combination involving a locking washer and washer should be
installed with the locking washer closest to the head of the screw.
1.     
Parts Required:
1 x Left Front Leg
(#9)
1 x Left Back Leg (#10)
1 x Left Front Leg Trim Piece (#13)
1 x Left Back Leg Trim Piece (#14)
6 x Screw (#D)
Installation:
• Use three screws to attach the Left Front Leg Trim Piece to the Left Front
Leg for locking caster wheel. Continue to install the Left Back Leg for locking
caster wheel and Left Back Leg Trim Piece.
2.      
Parts Required:
1 x Left Front Leg
(#9)
1 x Left Back Leg (#10)
1 x Left Bottom Support Plate (#18)
1 x Short Support Plate (#19)
2 x Swivel Caster with Brake (#15)
8 x Screw (#D)
Installation:
• Install one Short Support Plate to the side of the unit between of a Front and
Back Support Legs using four screws. Repeat the same installation to mount
the Bottom Support Plate to the same legs.
• Insert each Locking Caster Wheel into the Bottom of each Support Leg by
hand-tightening into the hole. Ensure the Locking Caster Wheel is inserted
completely by ensuring it cannot rotate any further.
NOTE: Make sure Bottom Support Plate is facing up with correct direction.
 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister
pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill
before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt
to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss®Customer Care for parts.
www.pitboss-grills.com
IMPORTANT: To ease installation and avoid injury, use two people when assembling this appliance.
Tools required for assembly: screwdriver and level.
Tools not included.
1
9
10
13
14
2
19
9
10
18
15
15

6
EN ENGLISH
3.     
Parts Required:
1 x Right Front Leg
(#11)
1 x Right Back Leg (#12)
1 x Right Bottom Support Plate (#17)
1 x Short Support Plate (#19)
2 x Wheel (#16)
8 x Screw (#D)
2 x Wheel Axle Pin (#F)
2 x Wheel Cotter Pin (#G)
2 x Wheel Washer (#H)
Installation:
• Install one Short Support Plate to the side of the unit between of a Front
and Back Support Legs using four screws. Repeat the same installation
to mount the Bottom Support Plate to the same legs.
• Attach the large Wheel to the Support Leg by inserting the Wheel Axle
Pin through the Wheel Support Leg hole, then secure using the Wheel
Cotter Pin. Repeat installation for other Wheel on the same side.
NOTE: Make sure Bottom Support Plate is facing up with correct direction.
4.        
Parts Required:
1 x Front Long Support Plate
(#20)
1 x Back Long Support Plate (#21)
4 x Screw (#D)
Installation:
• Secure one Long Support Plate to one Support Leg for Wheel using two
screws. Ensure the flat side of the Support Plate is facing outwards.
Repeat the same installation to mount the other Long Support Plate to
the other Support Leg.
5.        
Parts Required:
4 x Screw
(#D)
Installation:
• Next, Secure the Long Support Plates to the Support Legs for Caster
Wheel. Secure using two screws for each plate.
5
3
12 11
19
17
16
16




4
21
20

7
EN
ENGLISH
6.      
Parts Required:
1 x Main Barrel
(#4)
12 x Screw (#A)
12 x Washer (#B)
12 x Locking Washer (#C)
1 x Power Cord (#33 or #34)
1 x Cable Clip (#32)
Installation:
NOTE: There are two Power Cords supplied. Select the Power Cord that is
required for your region.
• Place the cable clips on the correct power cord. Insert the power cord
into the grove at the bottom of the hopper. Secure the cable clip to
the bottom of the hopper with the previously installed screw. Note
Illustration 6A.
• Prepare the Main Barrel to be mounted to the Cart. Carefully, lift the Cart
into an upright position with the wheels on the bottom. Position the
Cart next to the Main Barrel, with both facing the same direction. Lock
the Caster Wheels on the Cart. Using a second person, prepare to lift the
Main Barrel onto the Cart. With one person lifting from the hopper side,
and the other person lifting from the opposing barrel end, carefully lift
the Main Barrel, and slowly lower onto the Cart. Note illustration 6B.
• Next, open the Main Barrel lid. Adjust the rotation as needed to align
the screw holes of the Main Barrel to the Cart. Once placed, secure each
leg to the Main Barrel using three screws, washers, and locking washers.
Note illustration 6C.
7.      
Parts Required:
6 x Screw
(#E)
Installation:
• Secure each Long Support Plate to the Main Barrel using three screws
.
8.    
Parts Required:
1 x Lid Stopper
(#1)
Installation:
• Secure the Lid Stopper onto the top of the Main Barrel using the pre-
installed screw on top of the Main Barrel.
6
4
6


7
8
1
6
32
33/34

8
EN ENGLISH
9.    
Parts Required:
1 x Lid Handle
(#2)
2 x Lid Handle Bezel (#3)
Installation:
• Remove the pre-installed screws from the Lid Handle. From inside the
barrel lid, insert one screw protrude to the outside. Add a Bezel on
the screw. Then hand-tighten the screw (from the inside) into the Lid
Handle. Repeat for other side.
10.    
Parts Required:
1 x Diffuser Plate
(#23)
Installation:
• Replace the Diffuser Plate in Main Barrel.
NOTE: Make sure the four holes of the Diffuser Plate are aligned
properly with four screws of the burn pot.
11.     
Parts Required:
1 x Flame Broiler Main Plate
(#8)
1 x Flame Broiler Slider (#7)
Installation:
• Insert the Flame Broiler Main Plate into the main grill. Rest the Flame
Broiler Main Plate on the built-in ledge (on the inside right) of the
Main Grill that directs grease towards the grease bucket spout. Slide
the entire piece to the left side, and the two slots on the Flame Broiler
Main Plate will fit into the rounded ledge above the burn pot. It will sit
slightly at a downward angle. Note illustration 11A.
IMPORTANT: If the Main Plate is resting on the base of the Barrel,
it is installed incorrectly. Poor installation may result in damage to
your Main Grill Barrel.
• Place the Flame Broiler Slider on top of the Flame Broiler Main Plate
covering the slotted openings. Ensure the raised tab is on the left
and the two pins at the bottom of the Flame Broiler Slider place into
the holes of the Flame Broiler Main Plate to easily adjust for direct and
indirect flame when cooking. Both flame broiler parts are lightly
coated with oil to avoid rusting when shipped. Note illustration 11B.
NOTE: To maintain the searing and grilling performance of your cooking
grids, regular care and maintenance Is required. See Owner's Manual.
11 7
8
11
8
10
23
92
33

9
EN
ENGLISH
12.     
Parts Required:
1 x Flame Broiler Adjusting Bar
(#5)
1 x Flame Broiler Adjusting Bar Handle (#6)
Installation:
• Insert the Flame Broiler Adjusting Bar through the opening hole on
the left side of the Main Barrel. Add the Flame Broiler Adjusting Bar
Handle on the end outside the Barrel. Next, slide the notched end of the
Adjusting Bar into the locking tab on the Flame Broiler Slider, giving you
adjustable access to the Flame Broiler Slider on the Main Plate.
13.    
Parts Required:
1 x Side Table
(#27)
2 x Screw (#A)
2 x Washer (#B)
2 x Locking Washer (#C)
Installation:
• Loosen the two pre-installed screws from the side of the Main Barrel.
Hook up the Side Shelf on the screws first then secure the two pre-
loosened screws into place.
• From underneath, secure the Side Shelf to the side panel of the Main
Barrel using two screws, washers, and locking washers.
14.     
Parts Required:
1 x Front Shelf Bracket Right
(#24)
1 x Front Shelf Bracket Left (#25)
4 x Screw (#A)
4 x Washer (#B)
4 x Locking Washer (#C)
Installation:
• Secure each Front Shelf Support Bracket onto the Front Support Leg by
using two screws, washers and locking washers.
15.    
Parts Required:
1 x Front Shelf
(#22)
Installation:
• Place the Front Shelf on the Front Shelf Support Brackets. Note
illustration 15A as unfolded Front Shelf.
• Note illustration 15B as folded Front Shelf.
12



6
5
5


14
25
24


15
15
22
22
13 27


10
EN ENGLISH
• Front Shelf can also be placed on the Bottom Support Plates and be used
as Bottom Plate. Note illustration 15C.
16.     
Parts Required:
1 x Cooking Grid A
(#28)
2 x Cooking Grid B (#29)
1 x Porcelain-Coated Steel Upper Warming Rack (#30)
Installation:
• Place the Cooking Grids, side by side, on the grid ledge inside the Main Grill.
• Place the Upper Cooking Rack on the upper ledge inside the Main Grill.
The Warming Rack will lock into place.
17.    
Parts Required:
1 x Grease Bucket
(#26)
Installation:
• Unscrew the six screws along the outside of the Hopper that secure
the Hopper Safety Screen to the interior and remove the safety screen
to access the Grease Bucket. Replace the Hopper Safety Screen and re-
install the six screws to secure. Note illustration 17A.
• Place the Grease Bucket on the spout hook on the end of the Main Barrel.
Ensure it is level to avoid grease spills. Note illustration 17B.
• The unit is now completely assembled.
18.     
NOTE: Before plugging your Pit Boss®into any electrical outlet, ensure
the temperature dial is in the OFF position.
•  
This appliance requires 220-240 volts, 50Hz, 250w service. It must be a
grounded plug.
IMPORTANT: Disconnect unit from power source when not in use.
IMPORTANT: Refer to Owner's Manual for Operating Instructions
16
28
29 29
30
17
26
17
15
22
18