Pitco RP-14 Installation and operating instructions

There'sAlwaysSomethingCooking!
Installation, Operation, and Maintenance Manual
For Reversible Pump Filter Systems
Covering Models
RP-14 & RP-18
Pitco Frialator, Inc., P.O. Box 501, Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304
[phone] • [phone] • FAX [phone]
A BLODGETT Company

R

MTS # PF28-04 Pitco Frialator #L20-090-01 Original Rev. Date 12/27/93

NOTICES
There are three different types of notices that you should be familiar with, a NOTICE, CAUTION,
andWARNING. ANOTICEis aspecial noteused tocall attentionto aparticularly importantpoint.
CAUTION is used to point out a procedure or operation which may cause equipment damage. The
WARNINGnoticeisthemostimportantofthethreebecauseitwarnsofanoperationthatmay cause
personal injury. Please familiarize yourself with your new cooker before operating it and heed the
notices throughout this manual. The WARNINGS are listed below and on the following page for
your review prior to operating the unit.
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly
before installing or servicing this equipment.
TO THE PURCHASER
POST IN A PROMINENT LOCATION INSTRUCTIONS TO
BE FOLLOWED IN THE EVENT THAT AN OPERATOR
SMELLSGAS. OBTAINTHISINFORMATIONFROMYOUR
LOCAL GAS SUPPLIER.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE

SAFETY SAFETY SAFETY SAFETY SAFETY
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
The filter is equipped with an oil proof, electrical supply cord with a three
prong safety plug. This is to protect operators from electrical shock hazard
in the event of an equipment malfunction. DO NOT cut or remove the
grounding (third) prong from this plug.
WARNING
At operating temperature the shortening temperature may be greater than
300°F. Extreme care should be used when filtering operating temperature
shortening to avoid personnel injury.
WARNING
Itwillbeeasierandsaferifthefilterassemblyhascooledtoroomtemperature
before handling any filter parts.
WARNING
The power supply must be disconnected before servicing or cleaning the
appliance.

i
Safety Notice
Table of Contents ........................................................................................................................... i
List of Tables and Figures .............................................................................................................. ii
Chapter 1: General Information and Installation .................................................................1-1
1.1 WHICH FILTER SYSTEM DO I HAVE? ...............................................................1-1
1.2 CHECKING YOUR NEW FILTER SYSTEM.........................................................1-1
1.2.1 Check Your Order ...............................................................................................1-1
1.3 INSTALLATION ......................................................................................................1-2
1.3.1 Electrical Connection ..........................................................................................1-2
1.4 INITIAL ADJUSTMENTS ....................................................................................... 1-2
1.5 INITIAL CLEANING ...............................................................................................1-2
Chapter 2: Operating Instructions .........................................................................................2-1
2.1 GENERAL FILTER HINTS.....................................................................................2-1
2.2 FILTER PROCEDURES ..........................................................................................2-2
2.3 USING THE REVERSIBLE FILTER SYSTEM TO VACUUM DRAIN A
FRYER ......................................................................................................................2-4
2.4 DAILY CLEANING .................................................................................................2-4
CHAPTER 3: Owner Maintenance and Adjustments..........................................................3-1
3.1 FILTER MEDIA REPLACEMENT .........................................................................3-1
3.2 TROUBLESHOOTING ............................................................................................3-4
Table of Contents
Section Title Page

ii
List of Tables and Figures
Table Title Page
1-1 Filter System Model Information ..............................................................................1-1
Figure Title Page
2-1 Mobile Filter Unit...................................................................................................... 2-1
3-1 Filter System..............................................................................................................3-2

1-1
Chapter 1: General Information and Installation
Congratulations on the purchase of your new Pitco Frialator filter system. This unit will give you
manyyearsofreliableservice ifyoufollowthesimpleoperationandmaintenanceproceduresinthis
manual. Containedin thismanualarethegeneralassembly,operation,andmaintenance procedures
for the filter systems listed in Table 1-1.
1.1 WHICH FILTER SYSTEM DO I HAVE?
There are many filter system models available, each with its own model number. To find out which
modelyouhave,lookattheequipmentidentificationplate. Thisplatehasalotofusefulinformation.
The model number identifies which filter system. Table 1-1 provides you with a brief listing of the
models available and some of their characteristics.
Table 1-1 Filter System Model Information
1.2 CHECKING YOUR NEW FILTER SYSTEM
Your new filter system has been carefully packed into a crate. Every effort has been made to ensure
that your filter system will be delivered to you in perfect condition. As you unpack your new filter
system, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of
lading. Contact the shipper immediately, because the shipper is only responsible for 15 days after
delivery. Check the packing list enclosed with your filter system to ensure that you have received
all of the parts to the unit. If you are missing any parts, contact the dealer from whom the filter was
purchased.
Locate your Pitco Frialator warranty and fill in the serial number of the filter and the date received.
You will find the serial number on the rear panel. Put your warranty sheet in a safe place for future
reference. DO NOT return the sheet to Pitco Frialator.
1.2.1 Check Your Order
The crate containing the filter system will also contain the following:
(1) Precoat Filter Powder (1) Flush Hose
(25) Filter Sheets (1) Filter Crumb Scoop
Model
Number Filter Paper Size Filtering Area Filter Pan Fat Capacity
RP-14 7-1/4" x 14-1/2" (18.4 cm x 36.8 cm) 500 sq. in.
(3226 sq. cm.) up to 50 lbs (up to 23 kgs)
RP-18 7-1/4" x 14-1/2" (18.4 cm x 36.8 cm) 500 sq. in.
(3226 sq. cm.) up to 80 lbs (up to 36 kgs)

1-2
1.3 INSTALLATION
The mobile filter system requires no special installation instructions. Installing and changing the
filter media is described in Chapter 3.
1.3.1 Electrical Connection
The electrical service used by the filter system must comply with local codes. If there are no local
codes that apply, refer to the National Electrical Code (NEC) ANSI/NFPA 70-1990 to install the
service. InCanadarefertoCSAStandardC22.1CanadianElectricalCodePart1&2,andlocalcodes.
Wiring diagrams are provided with the filter system, located inside motor cover.
WARNING
The filter system is equipped with an oil proof, electrical supply cord with a
three prong safety plug. This is to protect operators from electrical shock
hazardintheeventofanequipmentmalfunction. Theplugshouldbeplugged
into a properly grounded three prong receptacle. DO NOT cut or remove the
grounding (third) prong from this plug.
1.4 INITIAL ADJUSTMENTS
After the filter system is unpacked, check it thoroughly. During shipment some components may
have loosened and need tightening. Refer to Chapter 3 for filter pickup assembly procedures.
1.5 INITIAL CLEANING
When the filter system is shipped, many of its parts are covered with a thin coat of oil for protection.
Before the filter system is ready for use it must be cleaned. This will remove the oil coating and any
foreignmatterthatmayhaveaccumulatedduring storageandshipment.Allpartsofthefiltersystem
(except the main housing) are dishwasher safe. Wash all parts and dry thoroughly before use.

2-1
Chapter 2: Operating Instructions
This chapter describes the procedures used to filter fryers using the reversible pump mobile filter
system. Figure 2-1 shows the locations of the filter system components. Figure 2-2 shows the filter
accessories and tools you should have to perform normal filtering operations. Frequent filtering of
your shortening will prolong the shortening's usable life. Daily shortening filtering is strongly
recommended.
Figure 2-1 Reversible Mobile Filter Unit
2.1 GENERAL FILTER HINTS
1. Ensure that all oil in the filter pan is returned before it cools and hardens. This is very
important if you are using solid shortening.
2. Always use PitcoPrecoat® for fastest filtrations, maximum labor saving, and cleanest/
clearest shortening possible. Impaired filter performance will result without the use of
a filter aid. Use the amount shown below depending on the fryer you are filtering:
Model 7/12................ 8 oz. by volume
Model 14/14B/14R ... 8 oz. by volume
Model 18................... 16 oz. by volume
3. The longevity of your oil is related to how clean you keep it. By removing suspended
particles often, it prevents them from burning.

2-2
4. The filter pump is protected from clogging by a special screen in the pickup tube.
Clean this screen each time a new filter envelope is installed (see Chapter 3, ).
5. Flush Hose - After using the flush hose, allow it to drain completely before storing.
6. Always check to ensure that the filter system quick disconnects are completely engaged
beforefiltering. Whenconnectingthequickdisconnects,youwillfeeladefinitesnapand
hear a click when the connection is made. After connecting the hose, gently pull on the
connection to make sure it is connected.
2.2 FILTER PROCEDURES WARNING
At operating temperature the shortening temperature may be greater than
300°F. Extreme care should be used when filtering operating temperature
shortening to avoid personal injury.
WARNING
When working with hot oil ALWAYS wear oil-proof, insulated gloves.
• Although there are slight differences between fryer types, the process used to filter the
fryer is the same.
NEVER
• Run the filter system without a filter bag/paper.
• Attempt to filter more than one fryer tank at a time. The filter system pan can only hold
the amount listed in Chapter 1, Table 1-1. Do not over fill the filter pan.
a. Scrape previously filtered residue off the filter paper. Examine the filter envelope for
dark, scuffed, or torn areas. Refer to Chapter 3 for filter envelope replacement
instructions.
b. TurnthefryerOFF(RefertotheFryerOperator'sManual). Removethebasketsfromthe
fryertank(s). Use theclean outrod tolift outthe tubescreens. If thereareexcesscrumbs
in the fryer tank, remove them with the crumb scoop.
c. If you have a fryer with a front drain, move the filter into position in front of the fryer to
befiltered. Ensurethe fryer drainspoutis directed intothefilter system's pan. Ifyouare
using the filter to vacuum drain a fryer, refer to section 2.3.

2-3
d. Ifyouhavereplacedorscrapedthefilterpaper,stirinPrecoatFilterAidtotheshortening
infryer(refertosection2.1foramounttoaddforyourfryer). Aftercleaningouttheexcess
debris with the fryer scoop sprinkle the powder into the first fryer to be filtered and stir
the powder into the oil.
e. Ensure that the filter pickup tube is connected to the filter. Ensure the flush hose is
connected to the filter.
f. Ensure that the direction valve is in the FILTER position.
g. Plugthefiltersystemintoathreeprong receptacle. OnmodelswithHEATEROPTION,
the filter system piping will have heat tape wrapped around it to soften solid shortening.
When the filter piping is up to temperature the filter ready light will come on.
h. Slowly open the fryer drain valve for the tank being filtered. If necessary use the clean-
out rod to clear the crumbs from the drain.
i. When the oil has drained into the filter system pan point the nozzle of the flush hose into
the bottom of the fryer tank. While holding the flush hose, move the filter pump switch
totheFILTERpositionto turn on the filtersystempump andwash down the sides of the
fryer tank. When the fryer has been sufficiently cleaned, turn off the filter system pump
and close the fryer drain valve.
j. Remove the flush hose from the fryer tank and point it into the filter system pan. While
holding the flush hose, place the filter system switch in the FILTER position to turn the
filtersystempumponandcirculatetheoilinthefiltersystempanfor3to5minutes. This
will polish the oil and remove any microscopic particles, moisture, and free fatty acids
from the oil.
k. After the oil has been circulated and polished in the filter system, return it to the fryer.
Ensurethatthefryerdrainvalveisclosedandpointtheflushhosenozzlesintothebottom
of the fryer tank.
l. Place the filter system switch in the FILTER position to turn on the filter system pump
and return the oil to the fryer.
m. Ifyouaregoingtofilteranotherfryer,scrapethedebrisoffofthefilterenvelopeandrepeat
filter procedure on the next fryer.

2-4
2.3 USING THE REVERSIBLE FILTER SYSTEM TO VACUUM DRAIN A FRYER
The reversible filter system models can also be used to power drain a fryer that can not be drained
via a drain valve. Follow the procedure below to power drain a fryer.
a. Ensure that the filter pickup tube is connected to the filter. Ensure the flush hose is
connected to the filter.
b. Shut down the fryer according to the Fryer's Operator Manual.
c. Move the direction valve handle to the VACUUM setting.
d. Insert the nozzle of the flush hose into the fryer to be drained and move the filter system
pumpswitchtotheVACUUMposition. Thiswillcausethefiltersystempumptovacuum
the oil from the fryer into the filter system.
NOTICE
If the nozzle clogs, move the valve handle to the filter position and place the
pumpswitchin thefilterposition. This reversestheoil flow andshouldclear
the clog.
e. Once the oil has been removed from the fryer follow the filtering instructions of section
2.2stepi. BesuretowaitfortheReadylight(HEATEROPTIONonly)tocomeonbefore
turning on the pump.
2.4 DAILY CLEANING
Your filter system should be cleaned every day to maintain peak performance and appearance.
Perform the procedures below every day.
a. Wipeupanyshorteningthatspillsontotheexteriorofthefilter. Thisshouldbedonewith
a soft cloth.
b. Use warm water with a mild detergent to clean surfaces. Ensure that all detergent is
removed completely and all surfaces are dried.
c. Use a nonabrasive scouring powder or pad to clean stains if necessary.
d. Disassemble the filter pickup assembly and wash in a sink or dish washer after the filter
envelope has been removed. Ensure that all parts are thoroughly dry before reassembly.

3-1
Chapter 3: Owner Maintenance and Adjustments
This chapter provides you with the information and procedures necessary to perform basic filter
maintenanceandadjustments. Ifafterperforminganymaintenanceonyourfiltersystem,anditdoes
not perform properly, contact your authorized service center.
WARNING
The power supply must be disconnected before servicing or cleaning the
appliance.
3.1 FILTER MEDIA REPLACEMENT
Thefiltersystemsdescribedin this manual are veryeasytouse and allows for quick installationand
filtration, even under the busiest conditions. The filter module is shown in Figure 3-1 with specific
components and features pointed out and briefly described.
Follow the procedures below to change the filter envelope.
WARNING
Itwillbeeasierandsaferifthefilterassemblyhascooledtoroomtemperature
before handling any filter parts.
a. To remove the filter pan, disconnect the filter tube pick up assembly at the quick
disconnect connection (has a
picture of the pick up assem-
bly). This is done by moving
the black insulated portion of
the connector down to disen-
gage the pick up assembly.
b. Grasp the filter pan handle and
gentlypulltheassemblytoward
the front of the filter unit.
c. Lift up on the filter paper as-
sembly and remove from the
filter pan. Unscrew the suction
tube from the filter paper sup-
port rack. Remove the clip
screen and slide the filter paper
support rack assembly out of
the filter bag.
Pick Up Tube
Filter Paper Sup-
port Rack
Clip Screen
(Designed to allow
scraping sediment
with out tearing pa-
per)
Filter Paper

3-2
(1) Filter Pan - Holds the oil from the fry tank.
(2)PumpSwitch-Threeposition switchusedto
turn the filter pump VACUUM/OFF/FILTER.
(3) Ready Light (HEATER OPTION Only)-
Lighttoindicatethatthefilterlinesarewarmedto
filtering temperature.
(4) Pick-Up Tube - Connects filter envelope
assembly to piping. Incorporates a strainer to
protect filter pump from grit in the event of
envelope failure.
(5) Valve Handle Lever - Controls direction of
oil flow.
(6) Filter Hose Connector - Quick disconnect
that connects the filter hose to the filter.
(7)Pump Motor Thermal Overload- (Onleft
hand side of unit behind removable plug) Pro-
tects motor from high temperatures. Trips if the
pump motor is near overheating.
(8) Circuit Breaker - Generally left ON. Will
trip if overload occurs (i.e. pump is turned on but
no system valves are open). To reset, find and
correct cause of trip. Turn power switch OFF.
Push circuit breaker OFF, then return it to ON.
Normal operation will resume.
(9)PowerSupplyCord-Plugsintoreceptacleto
provide power for filter operation.
Figure 3-1 Filter System

3-3
d. All of the filter pick up assembly parts can be washed in a dish washer or a
pot sink. Flush out the suction tube assembly with hot water. The pick up
tube screen keeps grit and solid material from binding the pump. After
flushing the pick up tube screen check to ensure that the screen is free of
debris. Aftercleaning,itisveryimportanttothoroughlydrythepartsbefore
reassembling. Water and oil do not mix. Water in hot oil will cause the oil
to splatter.
g. Startreassemblingthefilterpickupassemblybyslidingthe newfilterpaper
ontothefilterpapersupportrack. Ensurethattheholeinthefilterpapergoes
over the pick up tube assembly threaded connector.
h. Fold the open end of the bag in two
folds. The first fold should be ap-
proximately 1 inch from the end and
the second should be over the edge of
the rack assembly.
i. Slidetheclipscreenoverthefoldedendofthefilter
paper. Ensure the opening of the clip screen goes
over the pick up tube connection. Screw the
suction tube assembly onto the threaded connec-
tion.
j. Place the filter rack assembly in the filter pan.
k. Slidethefilterpanassemblybackintothefilterunitandattachthepickuptubeconnector
to the filter connection.
Threaded
Connector

3-4
3.2 TROUBLESHOOTING
This section is provided to aid you in the event of filter system troubles. If these troubleshooting
procedures do not correct your problem contact a qualified technician or the factory. The
troubleshooting procedures are in a flowchart format.
A
If the filter has had power removed for more
than 2 hours, it may take the heater 10-12
minutes to turn the Ready light on after power is
restored. If the light does not come on call
authorized service and parts distributor.
NO YES
YES
Does the
Ready light come
on? (Heater
Option Only)
NO
Reverse flow to clear
nozzle.
YES
Is the filter nozzle
screen clogged?
YESNO
NO
Connect hose.
Is filter
hose completely
connected?
YES
Oil pumping
slowly from fryer
to filter?
NO
Allow the motor to
cool, reset the
thermal overload on
the motor.
YES
Is filter
motor overload
tripped
YES
Is the
filter plugged
in?
NO
YES
Connect pickup tube.
Is filter
pickup attached
correctly?
NO
Filter unit is not
working properly.
YES
Is oil
flowing from filter
to fryer?
Plug in the
filter.
NO
Turn the filter power switch
off. Correct the cause for
tripping and reset the circuit
breaker.
NO
YES
Is the filter
circuit breaker
tripped?
NO
YES
Is the
pump
running?
Check the
building
circuit
breaker
NO
YES
Open Valve.
Is valve
handle in the fully
open position?
Is the
filter plugged
in?
Plug in the
filter.
NO
Call authorized
service and parts
distributor.
Clean the screen or
replace filter media.
YES
Is filter paper,
or pickup screens
clogged?
NO

3-5
NO
NO
Does the filter
motor trip the
overload?
Open valve, then
turn on the pump.
YES
NO
YES Is valve open?
Does the filter
circuit breaker keep
tripping?
A
If filter unit is still not
working correctly call
authorized service and
parts distributor.
Scrape the filter layer down to the metal
scraping screen. Once the pan is empty,
tighten the pick up tube nut against the
sediment screen. Inspect the filter paper for
tears and change if torn.
YES
Does the
filter leave
excessive oil in
the filter pan?
NO
Solid shortenin
g
could be blockin
g
the
pump discharge lines. Wait until the
Ready light is on before turning the
pump switch ON. Ensure that the
filter hose is free of solid shortening
and debris.
(Heater Option Only)
Open valve, then
turn on the pump.
YES
NO
YES
Is valve open?
Solid shortenin
g
could be blockin
g
the
pump discharge lines. Wait until the
Ready light is on before turning the
pump switch ON. Ensure that the
filter hose is free of solid shortening
and debris.
(Heater Option Only)