Pittway System Sensor EPS40 Series User manual

D770-17-00 1 I56-986-02
EPS40 Series and EPS120 Series
Supervisory Pressure Switches
INSTALLATION AND MAINTENANCE INSTRUCTIONS
A Division of Pittway
3825 Ohio Avenue, St. Charles, Illinois 60174
1-800-SENSOR2, FAX: [phone]
Important
Please Read Carefully and Save
This instruction manual contains important information
about the installation and operation of supervisory pres-
sure switches. Purchasers who install switches for use by
others must leave this manual or a copy of it with the user.
Read all instructions carefully before installation, following
only those instructions that apply to the model you are in-
stalling.
Before installing any alarm device, be thoroughly familiar
with:
NFPA 72: National Fire Alarm Code
NFPA 13: Installation of Sprinkler Systems
NFPA 25: Inspection, Testing, and Maintenance of Water-
based Fire Protection Systems
NFPA 13D: Standard for 1 and 2 Family Dwellings and
Manufactured Homes
NFPA 13R: Standard for Multi-family Dwellings
Other applicable NFPA standards, local codes, and the re-
quirements of the authority having jurisdiction.
Failure to follow these directions may result in failure of the
device to report an alarm condition. System Sensor is not
responsible for devices that have been improperly installed,
tested, or maintained.
Specifications
Contact Ratings: 10 A, 1/2 HP @ 125/250 VAC
2.5A @ 6/12/24 VDC
Overall Dimensions: See Figure 1
Operating Temperature Range: –40°F to +160°F
Maximum Service Pressure: EPS40-1, EPS40-2: 250 PSI
EPS120-1, EPS120-2: 250 PSI
Adjustment Range: EPS40-1, EPS40-2: 10-100 PSI
EPS120-1, EPS120-2: 10-200 PSI
Enclosure Rating: UL 4x — Indoor or Outdoor Use
NEMA 4 — Indoor or Outdoor Use
Approximate Differential: EPS40-1, EPS40-2: 3 PSI at 10 PSI
6 PSI at 100 PSI
EPS120-1, EPS120-2: 3 PSI at 10 PSI
9 PSI at 200 PSI
CAUTION
Do not use in potentially explosive atmospheres. Do not
leave unused wires exposed.
Operation
As pressure changes, a diaphragm actuates 1 or 2 snap ac-
tion switches. The pressure switch actuation is determined
by adjustment settings.
Figure 1. Pressure switch basic dimensions:
A78-2345-00
HEX
ADJUSTMENT
SCREW
MAIN ADJUSTMENT
WHEEL
4-1/4"
5-1/8"
LOCKING SCREW
1/2" NPT
COM
AB
GROUND
SCREW
(GREEN)
SWITCH #2
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D770-17-00 2 I56-986-02
Installation
1. Remove Cover
Cover is held on by two screws.
2. Mounting the Switch
The device is designed to be mounted in the upright po-
sition; side mounting is also acceptable. Locate it where
vibration, shock, and mechanical loading are minimal.
Refer to piping diagram above (Figures 2 and 3).
a. Mount the device directly to the line via the 1/2"NPT
pressure connection. The use of teflon pipe sealant
tape is recommended. Be sure the fitting is tight
enough to prevent leaks.
b. Apply tightening torque to the black plastic hex por-
tion of the device.
A78-2397-00
Figure 3. Typical piping diagram for EPS120-1,
EPS120-2
Figure 2. Typical piping diagram for EPS40-1,
EPS40-2
DRY
PIPE
VALVE
OS & Y
VALVE
WATER
BY-PASS
TEST
VALVE
LOCAL ALARM
SHUT OFF
VALVE
WATER
MOTOR
GONG
CHECK
VALVE
EPS40EXP
CHECK
VALVE
AIR LINE
SHUT-OFF
VALVE
INSTALL
BLEEDER
VALVE FOR
TESTING
EPS10EXP
DRY SYSTEM
WIRE TO SUPERVISORY
CIRCUIT OF FIRE ALARM
CONTROL PANEL
WIRE TO ALARM
INDICATING CIRCUIT
OF FIRE ALARM
CONTROL PANEL
TO
SPRINKLER
SYSTEM
Figure 4. Switch location:
A78-2346-00
Table 1. Electrical connections (referenced at factory
settings):
MODELS EPS40-1, EPS120-1
SWITCH AT NORMAL SYSTEM PRESSURE
SWITCH AT TRIP POINT
B
COM
A
A
COM
B
SWITCH 1 SW2SW1
SWITCHES AT NORMAL SYSTEM PRESSURE
SWITCHES AT LOW TRIP POINT
SW1 SW2
MODELS EPS40-2, EPS120-2
SWITCHES AT HIGH TRIP POINT
SW1 SW2
B
COM
A
B
COM
A
B
COM
A
A
COM
B
A
COM
B
A
COM
B
GROUND
SCREW
COM
B
A
COMMON
TERMINALS
BREAK WIRE AS SHOWN FOR
SUPERVISION OF CONNECTION.
DO NOT ALLOW STRIPPED WIRE
LEADS TO EXTEND BEYOND
SWITCH HOUSING. DO NOT
LOOP WIRES.
SWITCH #1
SWITCH #2
SWITCH #2
LOCKING
SCREW
TERMINAL “A”
TERMINAL “B”
CAUTION
High voltage. Electrocution hazard. Do not handle live AC
wiring or work on a device to which AC power is applied.
Doing so may result in severe injury or death.
3. Wire the device in accordance with the National Electri-
cal Code. Two 7/8"diameter conduit connection holes
have been provided in the mounting plate to accept stan-
dard 1/2"conduit fittings (one is removable knock-out
type). If a NEMA 4/UL 4x (waterproof unit) is required,
waterproof flexible metallic conduit and appropriate
conduit fittings must be used. Recommended connectors
are Thomas and Betts PN 5332 (180°coupling), PN 5352
(90°coupling), and PN 5262 seal ring.
4. Connect wiring to terminals (see Figure 4 and Table 1).
WET
SYSTEM
ALARM
CHECK
VALVE
OS & Y
VALVE
OS & Y
VALVE
WATER
BY-PASS
VALVE
AIR
PRESSURE
SUPPLY
BLEEDER
TEST
VALVE
EPS120EXP
LOCAL ALARM
SHUT OFF
VALVE
RETARD
WATER
MOTOR
GONG
A78-2398-02
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D770-17-00 3 I56-986-02
Adjustments To Factory Settings
Table 2.
FACTORY SETTINGS (PSI)
MODEL Fall SW2
(Low Switch) Rise SW1 (Hi Switch)
Nominal
EPS40-1
EPS40-2
EPS120-1
EPS120-2
30±1.5
30±1.5 ––115
101.5 - 112.5
101.5 - 112.5 117.5 - 128.5115
––40 50±2.540
Single-switch Model — EPS40-1 and EPS120-1
1. Install pressure switch as stated in “INSTALLATION”
portion of instruction manual. Attach pressure test
source to system.
2. Back off locking screw (see Figure 1) to allow main ad-
justment wheel to rotate freely.
3. Test the switch for the set point by introducing 40 PSI
pressure from the pressure test source for the EPS40-1
(115 PSI for the EPS120-1). Decrease pressure slowly un-
til the switch trips. Rotate main adjustment wheel, Fig-
ure 5, (counterclockwise to increase pressure) and retest
by first introducing a higher pressure than desired and
slowly reducing pressure until the switch trips. Repeat
process until switch trip point is at desired pressure set-
ting. Each number represents an approximate trip point
change of 1.8 PSI for the EPS40-1 and 6.6 PSI for the EPS
120-1. For each 1/2rotation of the adjustment wheel, the
trip point setting changes by approximately 11 PSI for
the EPS 40-1 and 40 PSI for the EPS 120-1.
4. Retest the set point several times to ensure accuracy of
setting.
5. Re-seat locking screw.
Dual-switch Model — EPS40-2 and EPS120-2
1. Install pressure switch as stated in “INSTALLATION”
portion of instruction manual. Attach pressure test
source to system.
2. Back off locking screw (see Figure 1) to allow main ad-
justment wheel to rotate freely.
3. Option 1: To adjust the nominal setting of the pressure
window (low switch setting to high switch setting) with-
out affecting the size of the window, adjust the main ad-
justment wheel, Figure 5, to the desired setting using the
pressure source to verify each switch setting. Each num-
ber represents an approximate window shift of 1.8 PSI
for the EPS40-2 and 6.6 PSI for the EPS 120-2. For each
1/2rotation of the adjustment wheel, the window
changes by approximately 11 PSI for the EPS 40-2 and 40
PSI for the EPS 120-2.
Option 2: To adjust the pressure window size and the
nominal setting of the pressure window, adjust the main
adjustment wheel, Figure 5, until the high switch (SW1)
trips at the desired pressure using the pressure test
source. Decrease the pressure until the low switch
(SW2) trips. Note pressure and determine how much
change is desired on the low switch. Adjust the 1/4"hex
screw, Figure 5, to either increase (counterclockwise) or
decrease (clockwise) the window size. (The low switch
will be affected.) The approximate sensitivity of the hex
screw adjustment: 1/2 turn = 5 PSI. An approximate
maximum window size of 30 PSI is obtainable. Retest
the high switch after adjusting the low switch.
4. Retest the set points several times to ensure the accuracy
of the settings.
5. Re-seat locking screw.
NOTE: The sensor assembly is not field replaceable. Do
not attempt to disassemble these parts. If you have
any questions, consult System Sensor. System Sen-
sor recommends careful consideration of the fol-
lowing factors when specifying and installing
Alarm and Supervisory Pressure Switches. Always
refer to the Installation and Maintenance Instruc-
tion for specific recommendations on individual
devices before installing the unit.
• Electrical ratings stated in literature and on name-
plates should not be exceeded.
• Overload on switch can cause failure on the first
cycle. Always wire devices according to national and
local electrical codes.
• Install units away from shock and vibration. Proper
electrical fittings should be used to prevent moisture
from entering the enclosure via the conduit.
• Test all devices for proper operation after initial instal-
lation. Perform preventive maintenance and periodic
testing as required by the applicable NFPA standards
ADJUSTING
SCREW
1/4" HEX HEAD
(NOT PRESENT IN
SINGLE SWITCH
MODELS) MAIN ADJUSTING WHEEL
(TURN COUNTERCLOCKWISE
TO INCREASE PRESSURE)
SWITCH 2
(LOW SWITCH
EPS40-2 AND
EPS120-2)
SWITCH 1
(HIGH SWITCH
EPS40-2 AND EPS120-2;
LOW SWITCH EPS40-1)
Figure 5. Adjustments (Dual-switch model shown):
A78-2347-00
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D770-17-00 4 I56-986-02
© System Sensor 1997
Three-Year Limited Warranty
System Sensor warrants its enclosed pressure switch to be free from de-
fects in materials and workmanship under normal use and service for a
period of three years from date of manufacture. System Sensor makes no
other express warranty for this pressure switch. No agent, representative,
dealer, or employee of the Company has the authority to increase or alter
the obligations or limitations of this Warranty. The Company’s obligation
of this Warranty shall be limited to the repair or replacement of any part of
the pressure switch which is found to be defective in materials or work-
manship under normal use and service during the three year period com-
mencing with the date of manufacture. After phoning System Sensor’s toll
free number 800-SENSOR2 (736-7672) for a Return Authorization number,
send defective units postage prepaid to: System Sensor, Repair Depart-
ment, RA #__________, 3825 Ohio Avenue, St. Charles, IL 60174. Please
include a note describing the malfunction and suspected cause of failure.
The Company shall not be obligated to repair or replace units which are
found to be defective because of damage, unreasonable use, modifica-
tions, or alterations occurring after the date of manufacture. In no case
shall the Company be liable for any consequential or incidental damages
for breach of this or any other Warranty, expressed or implied whatsoever,
even if the loss or damage is caused by the Company’s negligence or fault.
Some states do not allow the exclusion or limitation of incidental or conse-
quential damages, so the above limitation or exclusion may not apply to
you. This Warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
but not less than bi-monthly.
• Install a back-up control for all critical applications
where control failure could endanger life or property.
A backup control to serve as a high or low limit con-
trol is especially recommended for applications where
a runaway condition could result.
• Do not mount unit where ambient temperatures will
exceed published limits.
• Avoid impact or mechanical loading.
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