Piusi MC BOX ac AGILIS Quick start guide

MC BOXac
BULLETINM0649EN_00
Installation, use and maintenance EN

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Installation, use and maintenance
Bulletin M0649
ENGLISH

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EN
This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
EN (Translation of the original language)
CONTENTS
1 GENERAL PRECAUTIONS ......................................................................................................5
11 SYMBOLSUSEDINTHEMANUAL......................................................................................................................... 5
12 MANUALSTORAGE....................................................................................................................................................... 5
13 RIGHTSFORREPRODUCTION ............................................................................................................................... 5
2 EU DECLARATION OF CONFORMITY .................................................................................6
21 FACSIMILEOFTHEEUDECLARATIONOFCONFORMITY.................................................................... 6
3 INSTRUCTIONS AND SAFETY NORMS.................................................................................7
4 FIRST AID MEASURES ............................................................................................................ 11
5 TRANSPORT, HANDLING AND UNPACKING...................................................................... 11
6 DIMENSIONS AND WEIGHTS ............................................................................................... 11
7 MACHINE AND MANUFACTURER IDENTIFICATION........................................................ 12
71 PLATESPOSITIONS......................................................................................................................................................12
8 DESCRIPTION OF MAIN PARTS.......................................................................................... 12
81 EQUIPMENTANDCHARACTERISTICS..............................................................................................................13
82 CONTROLSYSTEM......................................................................................................................................................14
9 BRIEF OVERVIEW OF FEATURES ........................................................................................14
91 ACCESSCONTROL......................................................................................................................................................15
92 USERS ..................................................................................................................................................................................15
93 CONFIGURATION.........................................................................................................................................................15
94 MANAGEMENT...............................................................................................................................................................15
95 DISPENSING.....................................................................................................................................................................16
96 DATAMANAGEMENTWITHAPCOPTIONAL ............................................................................................16
97 PERFORMANCE.............................................................................................................................................................16
10 INTENDED USE....................................................................................................................... 17
101 INTENDEDUSE...............................................................................................................................................................17
102 IMPROPERUSE...............................................................................................................................................................17
11 TECHNICAL CHARACTERISTICS ........................................................................................ 17
12 INSTALLATION ......................................................................................................................20
121 DANGEROUSAREA....................................................................................................................................................20
122 MECHANICALINSTALLATION ...............................................................................................................................21
123 ELECTRICALINSTALLATION .................................................................................................................................22
12.3.1 Power supply cable .....................................................................................................................................24
12.3.2 MOTOR cable................................................................................................................................................ 25
12.3.3 8 position signal connector...................................................................................................................... 25
12.3.4 NOZZLE contact.......................................................................................................................................... 26
12.3.5 RS485 serial data connection:............................................................................................................... 26
13 GETTING TO KNOW MC BOX .............................................................................................27
131 OPERATINGMODES...................................................................................................................................................27
13.1.1 SYSTEM MODE ............................................................................................................................................ 27

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13.1.2 DISPENSING MODE .................................................................................................................................. 27
132 DISPLAYS..........................................................................................................................................................................27
13.2.1 NUMERIC DISPLAY.................................................................................................................................... 27
13.2.2 ALPHANUMERIC DISPLAY ................................................................................................................... 27
133 KEYPAD .............................................................................................................................................................................28
134 SPECIALKEYCOMBINATIONS ............................................................................................................................28
135 ELECTRONICKEYSANDTHEREADER............................................................................................................28
14 USING MC BOX .................................................................................................................... 29
141 GENERALINFORMATION .......................................................................................................................................29
142 REPRESENTATIONOFTHESOFTWARE ..........................................................................................................29
143 REPRESENTATIONSOFKEYPRESSES.............................................................................................................30
15 SOFTWARE OVERVIEW ........................................................................................................32
151 BOOT..................................................................................................................................................................................33
152 ACCESSCONTROLANDDISPENSING ............................................................................................................33
15.2.1 CODE CHECK..............................................................................................................................................34
15.2.2 KEY CHECK...................................................................................................................................................34
153 LEVELALARMMANAGEMENT............................................................................................................................ 34
15.3.1 CONFIGURATION 1 ...................................................................................................................................34
15.3.2 CONFIGURATION 2 ..................................................................................................................................34
15.3.3 CONFIGURATION 3..................................................................................................................................34
16 SYSTEM CONFIGURATION ................................................................................................. 35
161 INSTALLATIONCONFIGURATION......................................................................................................................35
17 SYSTEM MANAGEMENT...................................................................................................... 42
171 REPORTMENU ............................................................................................................................................................. 42
172 USERMENU.................................................................................................................................................................... 46
173 SYSTEMMENU................................................................................................................................................................51
174 CHECKKEY.....................................................................................................................................................................53
175 CALIBRATION ............................................................................................................................................................... 54
176 DATATRANSFER.......................................................................................................................................................... 56
177 DISPENSING................................................................................................................................................................... 58
178 DISPENSINGWITHPRESET................................................................................................................................... 58
179 OPTIONALINPUTS..................................................................................................................................................... 58
1710 DISPENSINGMESSAGE.........................................................................................................................................60
18 MAINTENANCE...................................................................................................................... 61
181 ROUTINEMAINTENANCE........................................................................................................................................61
182 EXTRAORDINARYMAINTENANCE......................................................................................................................61
183 CHECKANDREPLACEMENTOFFUSES ..........................................................................................................61
184 FIRMWAREUPDATE................................................................................................................................................... 63
19 TROUBLESHOOTING........................................................................................................... 64
20 SCRAPPING AND DISPOSAL............................................................................................... 66
21 REPLACEMENT PARTS TABLE.............................................................................................67

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This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
EN (Translation of the original language)
1 GENERAL PRECAUTIONS
In order to protect workers’ safety and to avoid the risk of any damage, before performing any operation,
please read and become familiar with the contents of the instruction manual.
11 SYMBOLSUSEDINTHEMANUAL
In order to signal particularly important instructions or warnings, the following symbols are used:
ELECTRICAL HAZARD
This symbol identifies the risk of electric shock from equipment powered by voltages
potentially dangerous for humans.
CAUTION
This symbol indicates accident prevention regulations addressed to operators and/or
other people concerned.
WARNING
This symbol indicates that there is a possibility of damaging the units and/or their
components.
NOTE
This symbol indicates useful information.
Read the instruction manual carefully.
12 MANUALSTORAGE
This manual must be intact and completely readable. The final users, as well as the qualified technicians
authorised to installation and maintenance must be able to view it at any time.
13 RIGHTSFORREPRODUCTION
THIS MANUAL BELONGS TO PIUSI S.p.A.
All rights for reproduction are reserved for PIUSI S.p.A.
The text cannot be used in other printed documents unless expressly authorised in written form by PIUSI
S.p.A.
© PIUSI S.p.A. - WHOLE OR PARTIAL REPRODUCTION OF THIS MANUAL IS FORBIDDEN.
PIUSI S.p.A. is the exclusive owner of all rights envisaged by applicable laws, including the rules concerning
copyrights. All the rights deriving from such norms belong to PIUSI S.p.A.
Reproduction, publication, editing, transcription, public disclosure, distribution, sale in any form, translation
and/or processing, loan, and any other activity concerning this manual, also partial, are reserved by law
to PIUSI S.p.A.

FAC SIMILEFAC SIMILE
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2 EU DECLARATION OF CONFORMITY
21 FACSIMILEOFTHEEUDECLARATIONOFCONFORMITY
The undersigned: PIUSI S.p.A
Via Pacinotti 16/A z.i. Rangavino
46029 Suzzara – Mantua – Italy
DECLARES on its own responsibility, that the equipment described below:
Description: Dispenser for diesel fuel
Model: MC BOXac AGILIS
Serial number: see the Lot Number on the plate affixed to the product
Year of construction: See the production year on the plate stamped on the product.
Complies with the following legislation:
-Machinery Directive 2006/42/EC
-- Electromagnetic Compatibility Directive 2014/30/EU
-- Restriction of Hazardous Substances Directive (RoHS) 2011/65/EU
-- Radio Equipment Directive (RED) 2014/53/EU
The technical file is at the disposal of the competent authorities in response to a motivated request made to
PIUSI S.p.A. PRODUCT or further to a request sent by e-mail to: [e-mail].
THE ORIGINAL DECLARATION OF CONFORMITY IS SUPPLIED SEPARATELY IN CONJUNCTION
WITH THE PRODUCT
Suzzara, 23/08/2021
Otto Varini
Legal representative

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This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
EN (Translation of the original language)
3 INSTRUCTIONS AND SAFETY NORMS
ELECTRIC SHOCK: RISK OF ELECTRIC SHOCK OR FATAL ELECTROCUTION
Risk of Electric shock or Fatal Electrocution due to electrical equipment with voltage of
more than 50Vac.
DISCONNECT THE POWER SUPPLY BEFORE CARRYING OUT ANY CHECKS OR
MAINTENANCE WORK
Installation operations are carried out with open junction boxes and accessible electrical
contacts.
All these operations must be carried out with the unit isolated from the mains in order to
avoid hazards of electrocution.
As a general rule of electrical safety it is always recommended to power the device by
protecting the line with:
-circuit breaker/disconnector with a current rating suitable for the power line and the
supplied devices;
-30 mA residual current device (ground fault circuit interrupter, or GFCI).
-Connect only to sockets with a protective earth connection using conductors of adequate
cross-section and characteristics based on the installation type and on statutory
legislation.
In outdoor use, use only extensions suitable for the specific use, according to the
regulations in force. Unsuitable extension cables can be dangerous.
The electrical connection between the plug and socket must be kept well away from water.
Before each use, check that the mains connection cable and the plug are not damaged. If
damaged, have the cable and plug replaced by qualified personnel.
Never touch the plug or the socket with wet hands.
FIREHAZARD
If there are flammable liquids in the working area, flammable vapours may be present and
may cause fire or explosion during use.
EXPLOSION HAZARDS
To eliminate fire and explosion hazards use the dispenser only in well ventilated places.
Keep work area free of debris, including rags and spilled or open containers of solvent and
gasoline. Do not plug or unplug power cords or turn lights on or off when flammable fumes
are present. Keep a working fire extinguisher in the work area.
RISKOFFIREANDEXPLOSION
This product is NOT SUITABLE for use in Classified Areas subject to the presence of
potentially explosive atmospheres.
Mobile phone use when refilling vehicles, also with other non-flammable liquids is in any
case strongly discouraged as it can cause distractions that may prove hazardous. PIUSI
shall not be held liable in the event of damage to persons or property of the user or
third parties resulting from failure to comply with the above warnings and / or any other
negligent, reckless or inept behaviour of the user.

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Installation, use and maintenance
This equipment must have a protective earth connection between metal masses and
for electrical components that require grounding. Improper installation or use of the
equipment may result in danger of electric shock. All electrical equipment in the work
area must have a protective earth connection. Stop operation immediately if static
sparking occurs or if you feel a shock. Do not use the dispenser until you have identified
and rectified the issue.
As a general rule of electrical safety it is always recommended to power the device by
protecting the line with:
-circuit breaker/disconnector with a current rating suitable for the power line and the
supplied devices
-30 mA residual current device (ground fault circuit interrupter, or GFCI).
Connect only to sockets with a protective earth connection using conductors of adequate
cross-section and characteristics based on the installation type and on statutory
legislation.
In outdoor use, use only extensions suitable for the specific use, according to the
regulations in force. Unsuitable extension cables can be dangerous.
The electrical connection between the plug and socket must be kept well away from water.
Before each use, check that the mains connection cable and the plug are not damaged. If
damaged, have the cable and plug replaced by qualified personnel.
Never touch the plug or the socket with wet hands.
Do not switch on the fluid dispensing equipment with damaged electrical parts, such
as cables, or damaged hydraulic parts, such as the suction/delivery pipe or the delivery
nozzle.
Call the maintenance technicians immediately and replace all damaged parts before
using the equipment.
You must avoid any contact between the electrical power supply and the fluid that needs
to be pumped.
Install the equipment in a sheltered location. Do not expose to rain.
Do not switch on the fluid dispensing equipment with damaged electrical parts, such
as cables, or damaged hydraulic parts, such as the suction/delivery pipe or the delivery
nozzle.
Call the maintenance technicians immediately and replace all damaged parts before
using the equipment.
DANGEROFBURNS
To avoid severe burns, do not touch liquids or equipment.
NOSMOKING
Do not smoke near the fuel transfer pump and do not use the pump near naked flames.

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This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
EN (Translation of the original language)
PRECAUTIONSFORUSE
PERSONALPROTECTIONEQUIPMENTFEATURES
Wear personal protection equipment that is:
- suitable to the operations to be performed;
- resistant to the various cleaning products used.
PERSONALPROTECTIVEEQUIPMENTTOBEWORN
Safety shoes
Close-fitting clothes
Protective gloves
Safety glasses

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OTHERSAFETYDEVICES
INSTRUCTIONMANUAL
- Do not operate the unit when fatigued or under the influence of drugs or alcohol.
- Do not leave the work area while equipment is energised or in operation.
- Turn off the equipment when not in use.
- Do not alter or modify the equipment. Alterations or modifications may void agency
approvals and create safety hazards.
- Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot
surfaces.
- Do not twist the hose or use a stronger hose.
- Keep children and animals away from the working area.
- Respect all safety norms in force.
- Do not exceed the maximum working pressure or temperature of the component with
the lowest system rating.
- See the technical specifications in all machine manuals.
- Use liquids and solvents that are compatible with the wet parts of the unit. See the
technical specifications in all machine manuals. Read the manufacturer’s warnings for
liquids and solvents. To obtain more information about the material, request the Safety
Data Sheet (MSDS) from your “AGILIS” distributor or dealer.
- Check the unit every day. Repair or replace worn or damaged parts immediately with
original manufacturer’s spare parts only.
- Make sure that the unit is classified and approved in accordance with the regulations
for the environment in which it is used.
- Use only the unit for its intended purpose. Contact your Dealer for more information.
- Keep hoses and cables away from transit areas, edges, moving parts and hot surfaces.
- Do not bend hoses excessively or use them to pull the unit.
TOXICFLUIDORFUMESHAZARD
For issues arising from the treated product with eyes, skin, inhalation and ingestion refer
to the safety data sheet of the fluid used
Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
Prolonged contact with the product may cause skin irritation; during delivery phases,
always wear protective gloves.
EQUIPMENTMISUSE
Do not use the equipment for uses other than those for which it is designed and built. All
different uses may be hazardous for property, animals, or persons.