PL Project PL1200 User manual

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Edge Painting System PL1200
Instruction for Use PL1200
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Edge Painting System PL1200
User Manual

History
Edge Painting System PL1200
Instruction for Use PL1200
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History
Date
Name
Description
16.12.2021
BoL
Creating the document according to
1965PLP&DC_UserManual_CombinedPaintingMachine_PL1000_en
01.03.2022
BoL
Electrical circuit diagram
PL Project Ltd. reserves the right to modify the content of the documentation as well as the
delivery options for the product.

Table of contents
Edge Painting System PL1200
Instruction for Use PL1200
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Table of contents:
....................
1GENERAL ............................................................................................................................ 6
2PACKAGE CONTENTS ...........................................................................................................7
3SAFETY PRECAUTIONS........................................................................................................ 8
3.1 Subject of application .........................................................................................................................................8
3.2 Common risks of non-compliance with safety instructions ....................................................................................8
3.3 Residual hazards ................................................................................................................................................9
3.4 Transformation and modifications..................................................................................................................... 10
3.5 Qualified personnel .......................................................................................................................................... 10
3.6 Accident prevention ......................................................................................................................................... 10
3.7 Electromagnetic hazards .................................................................................................................................. 10
4INTENDED USE OF THE EQUIPMENT...................................................................................11
4.1 Purpose of all main modules ............................................................................................................................. 11
5TECHNICAL SPECIFICATIONS..............................................................................................14
6EQUIPMENT INSTALLATION...............................................................................................15
6.1 Stability during use, installation and maintenance ............................................................................................. 15
6.2 Environmental installation requirements ........................................................................................................... 15
6.3 Measurements for installation in order to reduce the noise and vibration level of the equipment .......................... 15
6.4 Installation of the base module ......................................................................................................................... 15
6.5 Installing of the cleaning aggregate................................................................................................................... 16
6.5.1 Unpacking of the cleaning aggregate .................................................................................................................... 16
6.5.2 Structure and assembly of the cleaning aggregate .................................................................................................17
6.5.3 Mounting the cleaning module’s support plate ...................................................................................................... 22
6.5.4 Adjusting the cleaning module’s position............................................................................................................... 23
6.6 6.4 Operator’s working place ............................................................................................................................ 23
7EQUIPMENT OPERATION ...................................................................................................24

Table of contents
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7.1 Overview and general operation........................................................................................................................ 24
7.1 Using a painting head with horizontal dyeing shaft ............................................................................................ 25
7.1.1 Filling up a head with a horizontal paint shaft ........................................................................................................ 26
7.1.2 Painting process .................................................................................................................................................... 26
7.2 Using a painting head with vertical dyeing shaft................................................................................................. 27
7.2.1 Filling up a head with a vertical paint shaft............................................................................................................. 28
7.2.2 Painting process .................................................................................................................................................... 28
7.3 Cleaning the edges from paint........................................................................................................................... 29
8MACHINE MAINTENANCE ...................................................................................................30
8.1 Spare parts list. Options and consumables......................................................................................................... 30
8.2 Cleaning the machine ....................................................................................................................................... 35
8.2.1 Cleaning a painting head with horizontal dyeing shaft........................................................................................... 35
8.2.2 Cleaning a painting head with vertical dyeing shaft ............................................................................................... 39
8.2.3 Maintaining edge cleaning module ........................................................................................................................ 43
8.3 Troubleshooting. Blocking and unblocking of the equipment.............................................................................. 44
8.3.1 Changing fuse of the machine ............................................................................................................................... 44
9ELECTRICAL CIRCUIT DIAGRAM ......................................................................................... 46
10 DECLARATION OF CONFORMITY.....................................................................................54
11 ADDRESS........................................................................................................................55
FIGURES:
FIGURE 1 MACHINE DESCRIPTION ..........................................................................................................................................11
FIGURE 2 PAINTED LEATHER DETAIL..................................................................................................................................... 12
FIGURE 3 POWER SUPPLY CABLE .......................................................................................................................................... 16
FIGURE 4 CLEANING MODULE BASE...................................................................................................................................... 16
FIGURE 5 DESIGN AND MAIN COMPONENTS OF THE CLEANING AGGREGATE ....................................................................17
FIGURE 6 ATTACHMENT OF THE ADJUSTABLE ARM............................................................................................................. 18
FIGURE 7 OPENING CLEANING MODULE ............................................................................................................................... 18
FIGURE 8 MECHANISM WITHOUT CLEANING BELT –RELEASED STATE .............................................................................. 19
FIGURE 9 CLEANING BELT’S POSITION.................................................................................................................................. 20
FIGURE 10 BELT INSTALLING ON THE ADJUSTABLE FRONT ARM ........................................................................................ 20
FIGURE 11 CLEANING BELT INSTALLED................................................................................................................................. 20
FIGURE 12 WATER LEVEL INDICATOR.................................................................................................................................... 21
FIGURE 13 POSITIONING THE MOUNTING PLATE ................................................................................................................. 22
FIGURE 14 ATTACHING THE SCREW FASTENERS .................................................................................................................. 22
FIGURE 15 ADJUSTING CLEANING MODULE’S POSITION...................................................................................................... 23
FIGURE 16 GENERAL VIEW OF THE MACHINE........................................................................................................................ 24
FIGURE 17 BASIC FUNCTIONAL ELEMENTS OF A PAINTING HEAD WITH HORIZONTAL PAINTING SHAT ........................... 25
FIGURE 18 PAINTING TECHNIQUES WITH HORIZONTAL PAINTING SHAFT.......................................................................... 26
FIGURE 19 BASIC FUNCTIONAL ELEMENTS OF A PAINTING HEAD WITH VERTICAL PAINTING SHAT ................................. 27
FIGURE 20 PAINTING TECHNIQUES WITH VERTICAL PAINTING SHAFT................................................................................ 28
FIGURE 21 OVERVIEW PAINTING HEAD WITH HORIZONTAL SHAFT .................................................................................... 35

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FIGURE 22 PLACING PAINTING SHAFT IN THE BUSHING....................................................................................................... 36
FIGURE 23 PLACING THE ASSEMBLED SHAFT AND BUSHING IN THE BODY .........................................................................37
FIGURE 24 PLACING THE PUMP IN THE PAINT TANK ...................... FIGURE 25 PLACING THE HOLDER IN THE PAINT TANK 37
FIGURE 26 ASSEMBLED PAINT TANK AND BODY.................................................................................................................. 38
FIGURE 27 PLACING THE PAINT LAYER THICKNESS ADJUSTING PLATE............................................................................... 38
FIGURE 28 PLACING THE CAP ................................................................................................................................................ 39
FIGURE 29 OVERVIEW PAINTING HEAD WITH VERTICAL SHAFT .......................................................................................... 39
FIGURE 30 PLACING PUMP BODY IN THE DRAINING LID....................................................................................................... 40
FIGURE 31 PLACING THE PUMP IN THE TANK........................................................................................................................ 41
FIGURE 32 PLACING THE PUMP BODY AROUND THE PUMP................................................................................................. 41
FIGURE 33 PLACING THE PAINTING SHAFT IN TO THE DRAINING LID .................................................................................. 42
FIGURE 34 FINAL ASSEMBLY OF THE VERTICAL PAINTING HEAD ........................................................................................ 42
FIGURE 35 RELEASING PRESSURE ROLLERS ......................................................................................................................... 43
FIGURE 36 DRIVING BELTS ..................................................................................................................................................... 44
FIGURE 37 REMOVING FUSE ................................................................................................................................................... 45
FIGURE 38 VIEW OF THE FUSE-HOLDER ................................................................................................................................ 45
TABLES:
TABLE 1 SPARE PARTS LIST ................................................................................................................................................... 34

General
Edge Painting System PL1200
Instruction for Use PL1200
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1 General
PL1200 is a modular, configurable and scalable system, which is intended to enable qualitative,
ergonomic and precise painting of the edges of flat parts and assemblies in the production of
hand bags, shoes and small leather goods.
The configuration of the machine is to be made by using the web based PL1200
configurator. It can be accessed on https://users.plproject.net/ or by scanning the
QR code on the left.
The standard configuration includes:
a) Work place for painting –part of the machine, where the operator does his main job;
b) Maintenance station with two positions. This station’s role is to maintain the paint in good
condition while the heads are full of paint, but not used for painting;
c) Three painting heads with horizontal painting shaft;
d) Cleaning aggregate. It allows immediate correction of mispaintings before drying of the
applied liquid –paint or primer.
Any combination of the above points is possible to be configured in case the user needs a non-
standard configuration.
On the following pages the standard configuration is being described as the most versatile and
complex one.
Using of the other combinations represents
subcases of using the standard configuration. Thus
the information for correct and safe use of each
non-standard configuration could be found in the
present document too.
The major part of the information exposed in this document is available in a series
of video clips using the following Internet link: https://www.plproject.net/media/
The same Internet location could be reached by scanning the QR-code on the left.
The illustrations in this document are for
informational purposes only and may not be
accurate. Differences between revisions of the
various components may not be reflected in the
illustrations where this is not decisive for the
principle of operation of the system.
Note
Note

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2 Package contents
Carefully check the content of the package after first opening.
Content is dependent on the ordered options and a list of the package contents could be found
inside the packaging of each particular machine.
Painting heads are being 100% tested with real paint
before packaging. Therefore signs of paint and colors
on the parts of the painting heads could be observed
even immediately after unpacking.
Note

Safety precautions
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3 Safety precautions
3.1 Subject of application
System for painting edges of details in leather–haberdashery production, for short, and
within the meaning of Directive 2006/42/EC, referred as "machine", is designed for the
application of paints and other low-viscous liquids on the edges of flat parts and
assemblies in leather–haberdashery production
It is unacceptable to use the machine for other purposes or outside of measured parameters.
For safety purposes, the machine has to be used and maintained according to the following
manual only.
In order to ensure safe and trouble-free operation, the device should be transported, placed,
mounted and leveled correctly in a right environmental condition. Also exploitation has to be with
care and regularly maintained.
3.2 Common risks of non-compliance with safety instructions
This machine is safe and reliable. There is a risk of harm if it is not mounted properly or used by
not trained personnel. Anyone involved in the relocation, mounting, maintenance and operation
with the machine must be familiar with the operating and installation instructions.

Safety precautions
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WARNING
CAUTION
3.3 Residual hazards
The hazards that were impossible to remove by technological means during the design and
manufacturing of the equipment are listed in this instruction. The following symbols are used to
warn of residual risks:
Symbol: Meaning: Dangerous situation
A warning of a potentially dangerous situation in
which non-compliance with safety measures can
result in death or serious physical injury.
Symbol: Meaning: Potentially dangerous situation
Warns of a potentially dangerous situation in
which non-compliance with safety measures could
lead to the destruction of property or some kind of
physical damage.
Symbol: Meaning: Important note
Useful information about the equipment or its
maintenance
Symbol: The national environmental and recycling legislation requires any waste equipment
and used consumables to be disposed separately from the household waste.
More information can be obtained from the respective public authorities or the
vendor of the product to be disposed.
Note

Safety precautions
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3.4 Transformation and modifications
The system for painting edges of details in leather–haberdashery PL1200 must not be modified in
terms of its design or safety measures without express written consent by the manufacturer - PL
Project Ltd. Any modification excludes any responsibility by the manufacturer for any damage or
injury resulting from the modification.
3.5 Qualified personnel
The equipment must be installed, set up and placed for operation by associates familiar with the
equipment and by following the safety instructions and measures described below. Qualified
personnel are person or group of people that are trained for installation, relocation and
maintenance of the equipment.
3.6 Accident prevention
The machine has a board controller and all motor speed are software preset in order to prevent
any danger to the operator, also motor electrical current is limited to prevent any damage to the
equipment.
The general rules and instructions for accident prevention must be followed.
3.7 Electromagnetic hazards
The PL1200 system complies with EN 55011 cl. 62.2 –Limits of electromagnetic disturbances for
class B group 1. The tests and measurements designate the system as safe for use even in
domestic and light industrial areas.

Intended use of the equipment
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4 Intended use of the equipment
The PL1200 is a modular system which is intended to enlighten one or more of the following
typical for a leather-haberdashery facility activities:
Applying paint and other low-viscous liquids onto the edges of leather details and their
joints.
The cleaning module is for cleaning paint and other low-viscous liquids from flat leather
details and their joints immediately after the application of the paint.
The paint maintenance station of the system is intended to keep from drying out paint and
other low-viscous liquids when they are in a painting head but not used for painting at the
moment.
4.1 Purpose of all main modules
All components and modules of the system are shown on
Figure 1
Figure 1 Machine description
1. Main module;
2. Pressing roller adjustment dial;
3. Cleaning Module’s handle;
4. Locks of the cleanings module lid;
5. Cleaning module status LED (lit –active, off –not active)
6. Cleaning module turn ON/OFF button;
7. Cleaning module;
8. Cleaning belt front arm and its adjustment/locking fastener;
9. Cleaning module’s cleaning belt;
10. Dial for adjusting the linear speed of the cleaning belt;
11. ON/OFF illuminated switch (lit –machine on; off –machine off).
12. Dial for adjusting the rotational speed of the painting shaft;
13. USB-A (socket) power supply outlet;
14. Status LED work position (lit –active, off –not active)
15. Status LED maintenance station (lit –active, off –not active)
16. Working station;
17. Protective (anti-drop) container
18. Painting liquid tank of the active painting head;
19. Horizontal head protective cap;
20. Painting head with a horizontal painting shaft;
21. Paint maintaining station for up to 4 painting heads. Keeps paint from drying out while the
painting head not used;
22. Painting head with a vertical painting shaft;
The system consists of the following MAIN MODULES:
1. The machine has fixed in height work station /16/ where the currently working painting
head is mounted (Horizontal painting head /20/ or Vertical painting head /22/). The
head is fixed by means of a plastic sheet-spring. Thus the exchange of painting heads
between the work station and maintenance station (resp. painting colors) succeeds

Intended use of the equipment
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using only one hand. Machine starts up automatically after dyeing head is placed on
the working station /16/
2. The machine has painting heads support station /21/ with up to four slots for painting
heads /20/, /22/. They could be filled with different color of paint or different type of
painting liquid than the active head. Thus the change of color for dyeing can last less
than 5 seconds without need to waste some paint or time for cleaning any part of the
machine in between. The support station is intended to keep the paint from
drying. Usually these heads are loaded with different
paint colors for different details and during working
process if necessary the operator can swap heads. This
can be done very easy without turning off the machine.
Just pick up current head from working station and swap
it the desired one. The support station is activated automatically by placing each head on the
supporting station.
3. Cleaning aggregate /7/. Sometimes the edges may be soiled during the painting
process (Figure 2 /1/) (paint left on the flat part of detail /2/ - “overedge”).This is
unacceptable in terms of quality. Also, the operator’s hand gets dirty with paint. To
avoid contamination of details he/she needs the cleaning module. This is a system that
constantly rotates a belt Figure 1/9/ through a container full of water and system of
rollers are keeping the belt moist and always clean, but not too wet. The belt can be
used to clean the detail that operator is working on as well as dirty hands and fingers.
Cleaning process is very simple, just touch the edge /1/ or finger to the lower side of
the belt and all excess paint will be cleaned /2/. The belt needs to be well dried (slightly
moist) when cleaning a detail /2/, to avoid contamination of dirty water.
Figure 2 Painted leather detail
1. Over edging - (paint on the surface of the detail)
2. Painted detail
3. Correctly painted area
The cleaning module is turning on by pressing button /6/ - Figure 1. The speed of the cleaning
belt could be adjusted by using the appropriate dial /10/.
4. Head with horizontal painting shaft /20/ and head with vertical painting shaft /22/ -
Figure 1.
With the painting head the paint is being transferred to the edge of the desired leather detail. The
painting process succeeds by touching the detail to the dyeing shaft and moving it against the
shaft rotating direction. Further information could be found in section 7.1.2.
Note
1
2
3

Intended use of the equipment
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CAUTION
Any operation of the equipment outside its intended use may
result in damage to the equipment and injury to the operating
personnel

Technical specifications
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5 Technical specifications
Outer dimensions of the standard set inclusive vertical heads and protective container: –
width ........... 510 mm
length.......... 380 mm
height.......... 400 mm
Power supply 100-240V/50-60 Hz
Power consumption –150 W
Dynamic viscosity of the working fluid: 100-1500 mPa.s
Shaft rotation range 240÷360 Rpm
Thickness of paint film range ~0.1÷~0.8 mm
Noise level.. <70dB (А)
Weight full set, excluding paint and water 22.200kg
Weight cleaning module excluding water 4.700kg
Water capacity 1.5L to 2.5L
Painting head with horizontal painting shaft weight 550 g
Painting head with vertical painting shaft weight 600 g
Capacity of the painting head 100 g
Working temperature 10÷38°C
Storing and transporting temperature -20÷+60°C
Average humidity without condensation 10÷90%
Environment: additional measures may become necessary when working in a dusty or
aggressive environment or exposed to strong electromagnetic interference.

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6 Equipment installation
6.1 Stability during use, installation and maintenance
Following the instructions in present Chapter 6 the operator, respectively the maintenance
personnel ensure the safety of the equipment and people during use, installation and
maintenance.
6.2 Environmental installation requirements
The machine is designed for indoor use only.
Keep it away from moisture or rain, snow, ice, salt water and aggressive chemicals.
The presence of metallic dust or corrosive gases in the air can impair the functionality of the
machine.
Installing of the machine can be made by each user by keeping with the following requirements:
6.3 Measurements for installation in order to reduce the noise and vibration level of the
equipment
The edge painting system PL1200 works with levels of the noise and vibrations which are safe
for the operators and the maintenance personnel.
There are not special measures foreseen in order to reduce these levels.
6.4 Installation of the base module
Installation of the machine is easy and doesn’t require additional instruments unless the ones
that could be found in the packaging.
1. Unpacking of the machine:
a) Take it out from the transportation packaging and released from all sealing.
b) Rubber feet should be installed, which are for regulating and maintaining stability
of the machine on the work place.
2. Place for installation:
The machine should be placed on horizontal work place with size equal or larger in each
dimension than 50cm x 50cm.Preferably of rubber material. Stability is obtained by setting the
height of the machine’s feet.
3. Leveling of the machine
For the right functioning of the machine is crucial to adjust the four rubber feet on the
bottom side in order to ensure the following circumstances:
a) Stability of the machine. All the four feet should contact the table’s surface
simultaneously;
b) Inclination of the painting shafts. A inclination 5-10 angle degrees to the horizontal
axis should be ensured for the correct work of the painting heads;
4. Poуer supply
The machine is supplied by a standard IEC C13, 3-wire power supply cable. The cable is
included in the delivery.
The receptacle’s side of the cable should be plugged in the appropriate connector on the
rear side of the PL1200 main module - Figure 3.

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Figure 3 Power supply cable
5. The machine should be plugged in a power supply outlet, which provides a standard
sinusoidal voltage of 100-240V/50-60Hz
6. The power socket should be undamaged, grounded, in distance allowing the machine to
be freely disconnected from the power supply if needed.
6.5 Installing of the cleaning aggregate
6.5.1 Unpacking of the cleaning aggregate
Take out the cleaning module from its packaging;
Prepare included in the PL1200 packaging mounting plate with four bolts M6x20-
ISO7380, four washers DIN 125 –6.4 and S4 hex wrench also included. See
Figure 4:
Figure 4 Cleaning module base

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6.5.2 Structure and assembly of the cleaning aggregate
Figure 5 Design and main components of the cleaning aggregate
1. Pressing roller adjustment bolt –by tightening the user controls the water quantity in
the cleaning belt;
2. Locking mechanism –locks the lid assembly to the water tank of the module;
3. Cleaning belt arm adjusting mechanism –by tightening, untightening the inclination
of the cleaning belt could be adjusted, using the adjustable arm /4/;
4. Adjustable arm
5. Supporting plate –the main plate of the module, which holds all the shafts and
rollers;
6. Tensioner pulleys –they are spring tensioned in order to keep the belt straight during
operation;
7. Lower pressing mechanism –squeezes the cleaning belt for better washing;
8. Transport rollers –they are forming the washing mechanism;
9. Belt limiter
10. Magnetic driving wheel
11. Upper pressing mechanism –regulates the residual water quantity in the cleaning
belt;
12. Closing lid
2
1
3
6
5
4
7
8
9
6
11
10
12

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Figure 6 Attachment of the adjustable arm
To assemble the cleaning module for the very first time, please do the following:
1. Attach adjustable arm to the module as shown on
2.
3.
4. Figure 6;
5. Open the cleaning aggregate and disassemble it as shown on Figure 7.
Figure 7 Opening cleaning module
Secure with
locking nut
Place the belt
arm to mounting
axle
1–Place the locking
mechanism into open
position as engraved
on the lid
2 -Take out the
cleaning module
from the water tank
by holding the handle
and pull straight up

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6.5.2.1 Installing cleaning belt
Mechanism of the cleaning aggregate without cleaning belt and in released state is
shown on
Figure 8.
Figure 8 Mechanism without cleaning belt –released state
Rotate the dial of the pressing bolt Counter Clock Wise seen on top to release upper pressure
roller.
Push hard back and move down to release lower pressure roller. Refer to
Figure 8
Installing the belt as shown on the picture below.
Lower
Pressure
Roller
Upper
Pressure
Roller
Pressing
bolt

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Figure 9 Cleaning belt’s position
Belt position is engraved on the supporting plate /5/
1. Figure 5. The belt has two different sides:
a.. Transport side. It should be oriented to contact with the rubber rollers. This side
could be recognized by the material –it looks like thin leather.
b.. Cleaning side. It should be visible on top when the cleaning module is assembled
and attached to the main module. The material of the cleaning side looks like a
normal fabric.
Figure 10 Belt installing on the adjustable front arm
2. The area of the belt which covers the front adjustable arm of the machine is to be
installed finally. In order to install this part of the belt, please before tightening
any of the mechanisms stretch the cleaning tape and place it over the moving
(adjustable) arm as shown on Figure 10
3. After Installing the belt, lock back pressing roller /1/ and /2/ as shown on Figure 11
Figure 11 Cleaning belt installed
Rotate the pressing bolt (
1
2