wiwa 14025 R/F User manual

Operating Manual
Translation of the original operating manual
1310_2KGel_IG002_DB_en •ski
WIWA Dual-Component Gel System
Type:
❍14025 R/F
❍ 25015 R/F
Version with:
❍ Hopper
❍ Suction system
Factory No.
_ _ _ _ _ _ _ _

Contents
Original operating manual 14025 + 25015
1310_2KGel_IG002_BAoDB_en •ski
Contents
1 Foreword.................................................................................................1-1
2 Safety ......................................................................................................2-1
2.1 Explanation of symbols.........................................................................2-1
2.2 Safety notes..........................................................................................2-3
2.2.1 Operating pressure .....................................................................2-3
2.2.2 Risks caused by the injection pipe ..............................................2-3
2.2.3 Risks caused by electrostatic charging .......................................2-4
2.2.4 Explosion protection....................................................................2-4
2.2.5 Health risks .................................................................................2-5
2.3 Information signs on the machine.........................................................2-5
2.4 Safety features......................................................................................2-6
2.4.1 Safety valve.................................................................................2-7
2.4.2 Compressed air shut-off valve ....................................................2-7
2.4.3 Ground cable...............................................................................2-7
2.5 Operating and maintenance personnel.................................................2-8
2.5.1 Machine owner’s duties...............................................................2-8
2.5.2 Personnel qualication ................................................................2-8
2.5.3 Authorized operating personnel ..................................................2-8
2.5.4 Personal Protective Equipment...................................................2-8
2.6 Notes on warranty.................................................................................2-9
2.6.1 Conversions and alterations........................................................2-9
2.6.2 Spare parts..................................................................................2-9
2.6.3 Accessories .................................................................................2-9
2.7 Emergency procedures.......................................................................2-10
2.7.1 Shutting down and depressurising the machine .......................2-10
2.7.2 Leakages...................................................................................2-10
2.7.3 Injuries.......................................................................................2-10
3 Machine Description..............................................................................3-1
3.1 Intended use .........................................................................................3-1
3.2 Machine structure .................................................................................3-1
3.2.1 Injection system with mounting kit for suction system.................3-2
3.2.2 Injection system with mounting kit for hopper .............................3-3
3.3 Compressed air connection ..................................................................3-4
3.4 Mixing unit.............................................................................................3-5

Contents
0-4 Original operating manual 14025 + 25015
1310_2KGel_IG002_BAoDB_en •ski
4 Transportation, installation and assembly..........................................4-1
4.1 Transportation.......................................................................................4-1
4.2 Installation location ...............................................................................4-1
4.3 Assembly...............................................................................................4-2
4.3.1 Mounting the material hose and the mixing unit..........................4-3
4.3.2 Mounting the ushing agent hose ...............................................4-4
4.3.3 Connecting the compressed air supply .......................................4-4
4.3.4 Grounding the machine...............................................................4-4
5 Operation................................................................................................5-1
5.1 Commissioning the machine.................................................................5-1
5.1.1 Put the feed pump into operation ................................................5-2
5.1.2 Cleaning the machine .................................................................5-2
5.1.3 Filling the system with processing material and bleeding it ........5-2
5.2 Injecting.................................................................................................5-3
5.3 Flushing ................................................................................................5-4
5.3.1 Flushing the components that have come into contact with mixed
material.......................................................................................5-4
5.3.2 Flushing the complete machine ..................................................5-4
5.4 Interruptions to work .............................................................................5-5
5.5 Pressure relief.......................................................................................5-5
5.6 Complete cleaning ................................................................................5-5
5.7 Material change ....................................................................................5-6
5.8 Decommissioning..................................................................................5-7
5.9 Replacing the mounting kits..................................................................5-7
5.10 Disposal ..............................................................................................5-7
6 Maintenance ...........................................................................................6-1
6.1 Regular inspections ..............................................................................6-1
6.2 Maintenance plan..................................................................................6-2
6.3 Flushing pump ......................................................................................6-2
6.3.1 Check condition of release agent................................................6-2
6.3.2 Checking the release agent for material residue.........................6-2
6.4 Recommended operating materials......................................................6-3
7 Remedying operating faults..................................................................7-1

Contents
Original operating manual 14025 + 25015
1310_2KGel_IG002_BAoDB_en •ski
8 Technical data ........................................................................................8-1
8.1 Machine card ........................................................................................8-1
8.2 Type plate .............................................................................................8-2
8.3 Type designation...................................................................................8-2