Graco 26A010 User manual

Instructions
Integrated Integrated
IntegratedAir Air AirControl Control Control3A3465A
EN
For For
Foruse use usewith with withPD2K PD2K PD2Kfor for forusing using usingautomatic automatic automaticspray spray sprayguns. guns. guns.For For Forprofessional professional professionaluse use useonly. only. only.
Not Not
Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual.Save Save
Savethese these these
instructions. instructions.
instructions.
Seepage3formodelinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................3
Warnings...........................................................4
Introduction........................................................7
Installation..........................................................7
MountingtheAirControlEnclosure...............8
CANConnections........................................8
AirConnections...........................................8
Grounding...................................................8
Components.......................................................9
Operation...........................................................14
PressureReliefProcedure............................14
AirOperations..............................................14
Maintenance......................................................15
InstallUpgradeandKeyTokens...................15
Troubleshooting..................................................16
Repair................................................................18
CoverRemoval............................................18
VoltagetoPressureRepair...........................18
FanAirSolenoidRepair...............................19
AtomizingAirSolenoidRepair.......................19
PaintTrigger/AuxiliaryAirSolenoid
Repair............................................19
FluidControlModuleRepair.........................20
CoverReattachment....................................20
Notes................................................................21
Parts..................................................................22
Dimensions........................................................24
TechnicalData...................................................25
23A3465A

Models
Models Models
Models
Part Part
PartNo. No. No.Series Series
SeriesMaximum Maximum
MaximumAir Air AirWorking Working WorkingPressure Pressure Pressure
26A010A100psi(0.7MPa,7.0bar)
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
313516AirProAutomaticSprayGuns
313869AirProEFXAutomaticSprayGuns
Manual Manual
ManualNo. No. No.Description Description Description
332992ProXpcAutoElectrostaticSpray
Guns
311052G40AutomaticAir-AssistedSpray
Guns
3A3465A3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareanti-staticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
43A3465A

Warnings
WARNING WARNING
WARNING
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay
looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Getimmediate immediate immediatesurgical surgical surgical
treatment. treatment.
treatment.
•Donotspraywithouttipguardandtriggerguardinstalled.
•Engagetriggerlockwhennotspraying.
•Donotpointgunatanyoneoratanypartofthebody.
•Donotputyourhandoverthespraytip.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopsprayingandbeforecleaning,checking,
orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
3A3465A5

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
63A3465A

Introduction
Introduction Introduction
Introduction
TheIntegratedAirControlisdesignedtocontrol
sprayparametersforautomaticspraygunsaspartof
apaintcoatingsystem.
TheIntegratedAirControlprovidesthe󰘱exibilityto
controlatomizingandfanairwithavariablesetpoint.
Atomizingandfanaircanbeenabledordisabled
independently.Alsoincludedistheabilitytocontrol
thepainttrigger.
Threeauxiliarysolenoidsareprovidedthatcustomers
canusetoactivatefeaturesorcomponentssuchas
aircapcleanersanddumpvalves.
Installation Installation
Installation
Installingandservicingthisequipmentrequires
accesstopartswhichmaycauseelectricalshock
orseriousinjuryifworkisnotperformedproperly.
Donotinstallorservicethisequipmentunlessyou
aretrainedandquali󰘰ed.
Thefollowing󰘰gure,whichincludestheIntegrated
AirControl,isnotanactualsystemdesign.Contact
yourGracodistributorforassistanceindesigning
yoursystem.
Typical Typical
TypicalInstallation Installation Installation
Key: Key:
Key:
ID ID
IDComponent Component
Component
R R
RIntegratedAirControl
Thestepsinallofthefollowingproceduresapplyonlytotheintegratedaircontrol(R).
3A3465A7

Installation
Mounting Mounting
Mountingthe the theAir Air AirControl Control ControlEnclosure Enclosure Enclosure
1.Selectalocationclosetotheothercomponentsin
yoursystem(seethe󰘰gureinTypicalInstallation
),andoutsideofthehazardouslocationarea.
Providesuf󰘰cientclearancetoremovethecover
andtoattachcablesandairlines.
2.UsetheMountingLayoutinDimensions,page24,
tolocateanddrillmountingholes.
3.Securetheaircontrolenclosurebeforeattaching
theCANcablesandairlines.
CAN CAN
CANConnections Connections Connections
Theaircontrolmodulereceivescommandsand
powerthroughtheCANconnections.Themoduleis
wiredinserieswithothersystemcomponents.
1.ConnectanunattachedCANcablefromoneof
theneighboringsystemcomponentstoeitherof
theCANconnections(K).
2.ConnectasecondCANcabletotheotherCAN
connection.Theotherendofthiscablewillbe
attachedtothenextcomponentinseries.
Air Air
AirConnections Connections Connections
NOTE: NOTE:
NOTE:Ifyourairsourcedoesnothavea󰘰lter,install
anair󰘰ltertoensureadry,cleanairsupplytothe
gun.Dirtandmoisturecanruintheappearanceof
your󰘰nishedworkpiece.
Inlet Inlet
InletAir Air Air
Connectthecompressedairsupplyinletusinga3/8
in.(9.5mm)ODhose.Seetheairinlet(L)ontheAir
ControlEnclosureinComponents,page9.
Outlet Outlet
OutletAir Air Air
1.Attachoneendofa5/16in.(8mm)ODhoseto
thefanairoutlet(H)ontheAirControlEnclosure
inComponents,page9.Routetheotherend
tothefanairinletonthegun.Refertothe
Installationmanualforyourgun.
2.Attachoneendofa5/16in.(8mm)ODhoseto
theatomizingairoutlet(J).Routeotherendto
theatomizingairinletonthegun.Refertothe
Installationmanualforyourgun.
3.Attachoneendofa5/32in.(4mm)ODhose
tothepainttriggersolenoid(D).Routetheother
endtothepainttriggerinletonthegun.Referto
theInstallationmanualforyourgun.
4.Attachoneendofa5/32in.(4mm)ODhoseto
theauxiliary1solenoid(E).
5.Attachoneendofa5/32in.(4mm)ODhoseto
theauxiliary2solenoid(F).
6.Attachoneendofa5/32in.(4mm)ODhoseto
theauxiliary3solenoid(G).
NOTE: NOTE:
NOTE:Examplesforhowtouseauxiliarysolenoids
includeaircapcleanersanddumpvalves.
Grounding Grounding
Grounding
Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Verifythegroundwireisattachedtotheground
screw(P),andthescrewisattachedsecurelyto
theaircontrolenclosure.Connecttheotherendof
groundwiretoanearthground.
83A3465A

Components
Components Components
Components
Air Air
AirControl Control ControlEnclosure Enclosure Enclosure
Figure1AirControlComponents
Key: Key:
Key:
ID ID
IDComponent Component
Component
A A
AFluidControlModule(FCM)
B B
BVoltagetoPressure(V2P)Regulator(AtomizingAir)
C C
CVoltagetoPressure(V2P)Regulator(FanAir)
D D
DPaintTriggerSolenoid
E E
EAuxiliary1Solenoid
F F
FAuxiliary2Solenoid
G G
GAuxiliary3Solenoid
H H
HFanAirOutlet
J J
JAtomizingAirOutlet
K K
KCANConnections
L L
LAirInlet
M M
MFanAirSolenoid
N N
NAtomizingAirSolenoid
P P
PGroundScrew
3A3465A9

Components
Fluid Fluid
FluidControl Control ControlModule Module Module
TheAirControlusesaFluidControlModule(FCM)tomanagetheinletandoutletofair.
Key: Key:
Key:
ID ID
IDDescription Description Description
AA AA
AAPort1:Splittercabletotheshapingsolenoids:
1.Fan
2.Atomizing
AB AB
ABPort2:SplittercabletotheSMCsolenoids:
1.PaintTrigger
2.Auxiliary1
3.Auxiliary2
4.Auxiliary3
AC AC
ACPort3:ControltotheAtomizingAirVoltagetoPressureregulator
AD AD
ADPort4:ControltotheFanAirVoltagetoPressureregulator
AE AE
AEPort5:NotUsed
AF AF
AFPort6:PressureFeedbackfromtheAtomizingAirVoltagetoPressureregulator
AG AG
AGPort7:PressureFeedbackfromtheFanAirVoltagetoPressureregulator
AH AH
AHCANConnection:SuppliespowerandcommunicationtotheGCAcomponents.
AJ AJ
AJAccessCover
103A3465A

Components
Voltage Voltage
Voltageto to toPressure Pressure PressureRegulator Regulator Regulator
TheatomizingairandfanairVoltagetoPressure(V2P)regulators(B&C,respectively)translatevoltagefrom
theFluidControlModule(A)intoairpressuretotheatomizingandfanairsolenoids(N&M,respectively).The
atomizingairregulator(B)isshownbelow.
Figure2V2PConnections
Key: Key:
Key:
ID ID
IDDescription Description Description
BA* BA*
BA*ControlfromtheFluidControlModule
BB* BB*
BB*Inletairfromtheinletairconnection(L)
BC* BC*
BC*Muf󰘱er
BD* BD*
BD*Outletairtotheairsolenoid
BE* BE*
BE*Digitaldisplay
* *
*ThoughtheIDsanddescriptionsinthistablearespeci󰘰ctotheatomizingairregulator(B),theyare
alsoapplicabletothefanairregulator(C).RefertoComponents,page9.
3A3465A11

Components
Paint Paint
PaintTrigger Trigger Trigger/ / /Auxiliary Auxiliary AuxiliarySolenoids Solenoids Solenoids
Thepainttrigger(D)andauxiliary1–3(E,F,andG)eachusethesametypeofsolenoidvalve(12).Allare
controlledbycommandsfromtheFluidControlModule(A).Thepainttriggersolenoid(D)isshownbelow.
Figure3PaintTrigger/AuxiliaryConnections
Key: Key:
Key:
ID ID
IDDescription Description Description
DA* DA*
DA*ControlfromtheFluidControlModule(A)
DB* DB*
DB*Outletair
* *
*ThoughtheIDsanddescriptionsinthistablearespeci󰘰ctothepainttriggersolenoid(D),they
arealsoapplicabletotheauxiliary1solenoid(E),theauxiliary2solenoid(F),andtheauxiliary3
solenoid(G).RefertoComponents,page9.
123A3465A

Components
Atomizing Atomizing
Atomizing/ / /Fan Fan FanAir Air AirSolenoids Solenoids Solenoids
IdenticalsolenoidsareusedforboththeFanAir(M)andtheAtomizingAir(N).Botharecontrolledby
commandsfromtheFluidControlModule(A).Thefanairsolenoid(M)isshownbelow.
Figure4Atomizing/FanAirSolenoidConnections
Key: Key:
Key:
ID ID
IDDescription Description Description
MA* MA*
MA*ControlfromFluidControlModule
MB* MB*
MB*AirInlet
MC* MC*
MC*AirOutlet
MD* MD*
MD*Muf󰘱er
* *
*ThoughtheIDsanddescriptionsinthistablearespeci󰘰ctothefanairsolenoid(M),theyarealso
applicabletotheatomizingairsolenoid(N).RefertoComponents,page9.
3A3465A13

Operation
Operation Operation
Operation
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurized󰘱uid,suchasskininjection
orsplashing󰘱uid,followthePressure Pressure
PressureRelief Relief Relief
Procedure Procedure
Procedurewhenyoustopsprayingandbefore
cleaning,checking,orservicingtheequipment.
Whenturnedoff,allairvalvesbleedtoatmosphere.
1.Relievepressurefromairinletsupplybefore
connectingairtoinlet(L)oftheenclosure.
2.FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
intheapplicablegunmanuals.See
RelatedManuals,page3.
Air Air
AirOperations Operations Operations
Paint Paint
PaintTrigger Trigger Trigger
Thesignalsolenoidforthepainttriggercanonlybe
enabledordisabled.Thesolenoidwillsupplythe
pressureequaltotheinletpressure.
NOTE: NOTE:
NOTE:Ifthepainttriggerdoesnotturnoffquick
enough,addaquickexhaust(PartNo.104661)
closertothegun.
Atomizing Atomizing
Atomizing/ / /Fan Fan FanAir Air Air
Atomizing Atomizing
AtomizingAir Air Air
Atomizingaircanbeadjustedfrom0–99psi
(0–0.68MPa,0–6.8bar).Atomizingaircanbe
enabled/disabledindependently.
Theatomizingairsolenoidisratedforanair󰘱ow
of1.5Cv.Thevoltage-to-pressureregulatorhasa
maximum󰘱owrateof50scfm(1500l/min).
Fan Fan
FanAir Air Air
Fanaircanbeadjustedfrom0–99psi(0–0.68
MPa,0–6.8bar).Fanaircanbeenabled/disabled
independently.
Thefanairsolenoidisratedforanair󰘱owof1.5Cv.
Thevoltage-to-pressureregulatorhasamaximum
󰘱owrateof50scfm(1500l/min).
Auxiliary Auxiliary
AuxiliarySolenoids Solenoids Solenoids
Thesignalsolenoidsfortheauxiliaryairoutletscan
onlybeenabledordisabled.Exampleapplications
forauxiliaryairsolenoidsinclude:
•aircapcleanervacuumenable,
•aircapcleanerdryairenable,
•aircapcleanersolventenable,
•dumpvalveenable.
Solenoidsareratedforanair󰘱owof0.13Cv.If
anapplicationrequiresmoreair󰘱ow,installanair
volumebooster(PartNo.120435)andusethe
auxiliarysolenoidasapilotline.
Auxiliarysolenoidscanonlybecontrolledover
thenetwork.(Example:EtherNet/IP,Pro󰘰net,
DeviceNet,ModbusTCP,etc.)
143A3465A

Maintenance
Maintenance Maintenance
Maintenance
Install Install
InstallUpgrade Upgrade Upgradeand and andKey Key KeyTokens Tokens Tokens
NOTE: NOTE:
NOTE:FluidControlModule(FCM)connectiontothe
systemistemporarilydisabledduringtheinstallation
ofupgradeorkeytokens.
1.Ensurethesystemisinactive.
2.Removeaccesscover(AJ).
3.Insertandpresstoken(T)󰘰rmlyintoslot.
NOTE: NOTE:
NOTE:Thereisnopreferredorientationoftoken.
4.Pressandholdbuttonthepushbutton(AK)for
threesecondsandthenrelease.TheredLED
(AL)will󰘱ashuntilthesoftwareisuploaded.
5.Removetoken(T)whensoftwarehas
successfullyuploadedorkeytokenisnolonger
required.
NOTE: NOTE:
NOTE:Upgradetokenscanberemovedonce
thesoftwarehasbeensuccessfullyuploaded.
IfkeytokensareusedbyyourGracoControl
Architecturebasedsystem,theymustremainin
theFCMforfeaturesorsettingstobeenabled.
KeytokensarenotpresentonallGracoControl
Architecturebasedsettings.
6.Replacetheaccesscover(AJ).
3A3465A15

Troubleshooting
Troubleshooting Troubleshooting
Troubleshooting
NOTE: NOTE:
NOTE:Inthetablebelow,lettersinparentheses
refertocomponentswithspeci󰘰cpurposes(see
Components,page9)andnumbersinparentheses
referto󰘰ndnumbersforindividualparts(see
Parts,page22).
Problem Problem
ProblemCause Cause
CauseSolution Solution Solution
Pluggednozzle/aircap.Seeyourgunrepairmanualfor
appropriatesolution.
Atomizingairsolenoid(N)not
opening.
Replaceatomizingairsolenoid(5).
SeeAtomizingAirSolenoidRepair,
page19.
AtomizingairV2P(B)failure.ReplaceV2P(1).SeeVoltageto
PressureRepair,page18.
Noatomizingair.
Cablefailure.Verifyelectricalconnections
betweentheFluidControlModule
(atAA)andtheatomizingair
solenoid(atNA).
Pluggednozzle/aircap.Seeyourapplicatorrepairmanual
forappropriatesolution.
Fanairsolenoid(M)notopening.Replacefanairsolenoid(5).See
FanAirSolenoidRepair,page19.
FanairV2P(C)failure.ReplaceV2P(1).SeeVoltageto
PressureRepair,page18.
Nofanair.
Cablefailure.Verifyelectricalconnections
betweentheFluidControlModule
(atAA)andthefanairsolenoid(at
MA).
Solenoid(D,E,F,orG)failure.Verifymechanicaloperation
bypressingtheblueoverride
buttononthesolenoid(12).
Ifairisreleased,check
CANConnections,page8,
formissingcomponentsand
connections.
Cablefailure.Verifyelectricalconnections
betweentheFluidControlModule
(atAB)andthesolenoids(atDA,
EA,FA,orGA);thecablesfromthe
FluidControlModulearemarked
1,2,3,and4,respectively.See
CANConnections,page8.
Nopainttriggerorauxiliaryair.
Nosupplyair.Verifyairatencloseinlet(L).
Actualairpressuredoesn'tmatch
targetairpressure.
Excessiveairdrop.Changesizeofairhoseatairoutlet
(HorJ)tonextavailablelarger
size.Changethecorresponding
connector(17)tonextavailable
largersize.
163A3465A

Troubleshooting
Fluid Fluid
FluidControl Control ControlModule Module ModuleLED LED LEDDiagnostic Diagnostic DiagnosticInformation Information Information
ThefollowingLEDsignals,diagnosis,andsolutionsapplytotheFluidControlModule.
Module Module
ModuleStatus Status StatusLED LED LEDSignal Signal SignalDiagnosis Diagnosis
DiagnosisSolution Solution
Solution
GreenonSystemispoweredup—
YellowInternalcommunicationin
progress
—
RedsolidHardwarefailureReplacemodule.
Red󰘱ashingfastUploadingsoftware—
Red󰘱ashingslowTokenerrorRemovetokenandupload
softwaretokenagain.See
InstallUpgradeandKeyTokens,
page15.
3A3465A17

Repair
Repair Repair
Repair
NOTE: NOTE:
NOTE:Inthefollowingprocedures,lettersin
parenthesesrefertocomponentswithspeci󰘰c
purposes(seeComponents,page9)andnumbers
inparenthesesreferto󰘰ndnumbersforindividual
parts(seeParts,page22).
Thefollowingdiagramrepresentstheelectrical
connectionsbetweentheprimarycomponentsofthe
integratedaircontrolmodule.
Figure5ElectricalConnections
Cover Cover
CoverRemoval Removal Removal
1.Loosenthefourscrews(31)securingthecover
(14)totheenclosurepanel(15).
2.Tiltupthebottomofthecoverandslidecoveroff
ofthetwoupperscrewstoremovethecover.
Voltage Voltage
Voltageto to toPressure Pressure PressureRepair Repair Repair
ThefollowinginstructionsapplytoboththeAtomizing
Air(B)andFanAir(C)V2Pregulators.Verifywhich
regulatoryouarerepairingorreplacingbefore
removing.
1.Removethecover
(seeCoverRemoval,page18).
2.Removethesplitcable(39)ontheregulator(1).
3.Removetheinlet(20)andoutlet(35)󰘰ttingsnear
thebaseoftheregulator.
4.Removethescrews(34)securingtheregulator
bracket(2)totheenclosurepanel(15).
5.RemovetheV2Pregulator(1)assembly.
6.Separatetheregulator(1)fromtheregulator
bracket(2)bylooseningtheregulatorbracket
screwsatthebottomofthebracket.
7.Orientthenewregulator(1)ontheregulator
bracket(2)sothattheinletport(1SUP)willface
thetopoftheenclosureandtheoutletport(2
OUT)willfacethebottom.Securetheregulator
totheregulatorbracketwiththefourregulator
bracketscrews.
8.Verifytheorientationoftheregulator(1)
assemblyandattachittotheenclosurepanel
(15)usingthescrews(34).
9.Attachtheinlet(20)andoutlet(35)󰘰ttingstothe
regulator(1).
10.Attachthesplitcable(39)totheregulator(1).
11.Replacethecover.
183A3465A

Repair
Fan Fan
FanAir Air AirSolenoid Solenoid SolenoidRepair Repair Repair
1.Removethecover
(seeCoverRemoval,page18).
2.Removetheinlethoseatthefanairinlet(MB).
3.Removetheoutlethoseatthefanairoutlet(MC).
4.RemovethecontrolcablefromtheFluidControl
Module(A)atMA.
5.Loosenthetwoscrews(37)securingthesolenoid
assembly(M)totheenclosurepanel(15),and
removethesolenoidassembly.
6.Ifyouareremovingthe
atomizingairsolenoid(N),see
AtomizingAirSolenoidRepair,page19before
continuingtothenextstep.
7.Orientthenewfanairsolenoid(M)withthe
controlport(MA)pointingtotheleft,andsecure
thesolenoidtotheenclosurepanel(15)withthe
twoscrews(37)atdiagonalholes.
8.AttachthecontrolcablefromtheFluidControl
Module(A)atMA.
9.Attachtheoutlethosetotheshapingairoutlet
(MC).
10.Attachtheinlethosetotheshapingairinlet(MB).
Atomizing Atomizing
AtomizingAir Air AirSolenoid Solenoid SolenoidRepair Repair Repair
1.Removethecover
(seeCoverRemoval,page18).
2.Beforeremovingtheatomizingairsolenoid
(N),removethefanairsolenoid(M),see
FanAirSolenoidRepair,page19.
3.Removetheinlethoseattheshapingairinlet
(NB).
4.Removetheoutlethoseattheshapingairoutlet
(NC).
5.RemovethecontrolcablefromtheFluidControl
Module(A)atNA.
6.Loosenthetwoscrews(37)securingthesolenoid
assembly(N)totheenclosurepanel(15),and
removethesolenoidassembly.
7.Orientthenewatomizingairsolenoid(N)withthe
controlport(NA)pointingtotheleft,andsecure
thesolenoidtotheenclosurepanel(15)withthe
twoscrews(37)atdiagonalholes.
8.AttachthecontrolcablefromtheFluidControl
Module(A)atNA.
9.Attachtheoutlethosetotheshapingairoutlet
(NC).
10.Attachtheinlethosetotheshapingairinlet(NB).
11.Reinstallthefanairsolenoid(M),see
FanAirSolenoidRepair,page19.
Paint Paint
PaintTrigger/Auxiliary Trigger/Auxiliary Trigger/AuxiliaryAir Air AirSolenoid Solenoid Solenoid
Repair Repair
Repair
Thefollowingprocedureappliestoanyofthepaint
trigger(D)orauxiliaryairsolenoids(E,F,andG).
1.Disconnecttheairhosefromthesolenoidoutlet
(24).
2.Disconnectthesplittercable(13).
3.Removethesolenoid(12)bylooseningthetwo
screwsonthesolenoid.
4.Orientthenewsolenoid(12)withthecable
connectionfacinginwardsandthesolenoidoutlet
facingoutwards,andsecurethesolenoidtothe
enclosurepanelwiththetwoscrews.
5.Attachthesplittercable(13).
6.Attachtheairhosetothesolenoidoutlet(24).
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Repair
Fluid Fluid
FluidControl Control ControlModule Module ModuleRepair Repair Repair
1.Disconnectallofthecablesleadingtoandfrom
theFluidControlModulecube.
2.RemovetheFluidControlModulecubetop(6)by
usinga5/16”Allenwrenchloosentwoscrews.
RemovingthetopexposestheFluidControl
Modulebase(7),thegroundingscrew(33),and
thefourmountingscrews(32).
3.Removethegroundingscrew(33).
4.Removethefourmountingscrews(32).
5.RemovetheFluidControlModulebase(7).
6.SeparatetheFluidControlModuletop(6)and
base(7)ofthenewFCM,asdescribedinStep2.
7.OrienttheFluidControlModulebase(7)sothat
thetwoportsarefacingright,andsecurethe
basetotheenclosurewiththefourmounting
screws(32).
8.Reconnectthegroundingscrew(33).
9.OrienttheFluidControlModuletop(6)sothat
ports5–7arefacingtotheleft,andsecurethe
toptothebaseusinga5/16”Allenwrenchto
tightenthetwoscrews.
10.Reconnectthecables.
Cover Cover
CoverReattachment Reattachment Reattachment
1.Aligntheslottedholesonthecover(14)withthe
twoupperscrews(31)ontheenclosurepanel
(15).
2.Securethebottomofthecover(14)tothe
enclosurepanel(15)withthetwobottomscrews
(31),andtightenthetwoupperscrews(31).
203A3465A