Graco 26A010 User manual

Instructions
Integrated Integrated
IntegratedAir Air AirControl Control Control3A3465A
EN
For For
Foruse use usewith with withPD2K PD2K PD2Kfor for forusing using usingautomatic automatic automaticspray spray sprayguns. guns. guns.For For Forprofessional professional professionaluse use useonly. only. only.
Not Not
Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual.Save Save
Savethese these these
instructions. instructions.
instructions.
Seepage3formodelinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................3
Warnings...........................................................4
Introduction........................................................7
Installation..........................................................7
MountingtheAirControlEnclosure...............8
CANConnections........................................8
AirConnections...........................................8
Grounding...................................................8
Components.......................................................9
Operation...........................................................14
PressureReliefProcedure............................14
AirOperations..............................................14
Maintenance......................................................15
InstallUpgradeandKeyTokens...................15
Troubleshooting..................................................16
Repair................................................................18
CoverRemoval............................................18
VoltagetoPressureRepair...........................18
FanAirSolenoidRepair...............................19
AtomizingAirSolenoidRepair.......................19
PaintTrigger/AuxiliaryAirSolenoid
Repair............................................19
FluidControlModuleRepair.........................20
CoverReattachment....................................20
Notes................................................................21
Parts..................................................................22
Dimensions........................................................24
TechnicalData...................................................25
23A3465A

Models
Models Models
Models
Part Part
PartNo. No. No.Series Series
SeriesMaximum Maximum
MaximumAir Air AirWorking Working WorkingPressure Pressure Pressure
26A010A100psi(0.7MPa,7.0bar)
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
313516AirProAutomaticSprayGuns
313869AirProEFXAutomaticSprayGuns
Manual Manual
ManualNo. No. No.Description Description Description
332992ProXpcAutoElectrostaticSpray
Guns
311052G40AutomaticAir-AssistedSpray
Guns
3A3465A3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareanti-staticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
43A3465A

Warnings
WARNING WARNING
WARNING
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay
looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Getimmediate immediate immediatesurgical surgical surgical
treatment. treatment.
treatment.
•Donotspraywithouttipguardandtriggerguardinstalled.
•Engagetriggerlockwhennotspraying.
•Donotpointgunatanyoneoratanypartofthebody.
•Donotputyourhandoverthespraytip.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopsprayingandbeforecleaning,checking,
orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
3A3465A5

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
63A3465A

Introduction
Introduction Introduction
Introduction
TheIntegratedAirControlisdesignedtocontrol
sprayparametersforautomaticspraygunsaspartof
apaintcoatingsystem.
TheIntegratedAirControlprovidesthe󰘱exibilityto
controlatomizingandfanairwithavariablesetpoint.
Atomizingandfanaircanbeenabledordisabled
independently.Alsoincludedistheabilitytocontrol
thepainttrigger.
Threeauxiliarysolenoidsareprovidedthatcustomers
canusetoactivatefeaturesorcomponentssuchas
aircapcleanersanddumpvalves.
Installation Installation
Installation
Installingandservicingthisequipmentrequires
accesstopartswhichmaycauseelectricalshock
orseriousinjuryifworkisnotperformedproperly.
Donotinstallorservicethisequipmentunlessyou
aretrainedandquali󰘰ed.
Thefollowing󰘰gure,whichincludestheIntegrated
AirControl,isnotanactualsystemdesign.Contact
yourGracodistributorforassistanceindesigning
yoursystem.
Typical Typical
TypicalInstallation Installation Installation
Key: Key:
Key:
ID ID
IDComponent Component
Component
R R
RIntegratedAirControl
Thestepsinallofthefollowingproceduresapplyonlytotheintegratedaircontrol(R).
3A3465A7

Installation
Mounting Mounting
Mountingthe the theAir Air AirControl Control ControlEnclosure Enclosure Enclosure
1.Selectalocationclosetotheothercomponentsin
yoursystem(seethe󰘰gureinTypicalInstallation
),andoutsideofthehazardouslocationarea.
Providesuf󰘰cientclearancetoremovethecover
andtoattachcablesandairlines.
2.UsetheMountingLayoutinDimensions,page24,
tolocateanddrillmountingholes.
3.Securetheaircontrolenclosurebeforeattaching
theCANcablesandairlines.
CAN CAN
CANConnections Connections Connections
Theaircontrolmodulereceivescommandsand
powerthroughtheCANconnections.Themoduleis
wiredinserieswithothersystemcomponents.
1.ConnectanunattachedCANcablefromoneof
theneighboringsystemcomponentstoeitherof
theCANconnections(K).
2.ConnectasecondCANcabletotheotherCAN
connection.Theotherendofthiscablewillbe
attachedtothenextcomponentinseries.
Air Air
AirConnections Connections Connections
NOTE: NOTE:
NOTE:Ifyourairsourcedoesnothavea󰘰lter,install
anair󰘰ltertoensureadry,cleanairsupplytothe
gun.Dirtandmoisturecanruintheappearanceof
your󰘰nishedworkpiece.
Inlet Inlet
InletAir Air Air
Connectthecompressedairsupplyinletusinga3/8
in.(9.5mm)ODhose.Seetheairinlet(L)ontheAir
ControlEnclosureinComponents,page9.
Outlet Outlet
OutletAir Air Air
1.Attachoneendofa5/16in.(8mm)ODhoseto
thefanairoutlet(H)ontheAirControlEnclosure
inComponents,page9.Routetheotherend
tothefanairinletonthegun.Refertothe
Installationmanualforyourgun.
2.Attachoneendofa5/16in.(8mm)ODhoseto
theatomizingairoutlet(J).Routeotherendto
theatomizingairinletonthegun.Refertothe
Installationmanualforyourgun.
3.Attachoneendofa5/32in.(4mm)ODhose
tothepainttriggersolenoid(D).Routetheother
endtothepainttriggerinletonthegun.Referto
theInstallationmanualforyourgun.
4.Attachoneendofa5/32in.(4mm)ODhoseto
theauxiliary1solenoid(E).
5.Attachoneendofa5/32in.(4mm)ODhoseto
theauxiliary2solenoid(F).
6.Attachoneendofa5/32in.(4mm)ODhoseto
theauxiliary3solenoid(G).
NOTE: NOTE:
NOTE:Examplesforhowtouseauxiliarysolenoids
includeaircapcleanersanddumpvalves.
Grounding Grounding
Grounding
Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Verifythegroundwireisattachedtotheground
screw(P),andthescrewisattachedsecurelyto
theaircontrolenclosure.Connecttheotherendof
groundwiretoanearthground.
83A3465A

Components
Components Components
Components
Air Air
AirControl Control ControlEnclosure Enclosure Enclosure
Figure1AirControlComponents
Key: Key:
Key:
ID ID
IDComponent Component
Component
A A
AFluidControlModule(FCM)
B B
BVoltagetoPressure(V2P)Regulator(AtomizingAir)
C C
CVoltagetoPressure(V2P)Regulator(FanAir)
D D
DPaintTriggerSolenoid
E E
EAuxiliary1Solenoid
F F
FAuxiliary2Solenoid
G G
GAuxiliary3Solenoid
H H
HFanAirOutlet
J J
JAtomizingAirOutlet
K K
KCANConnections
L L
LAirInlet
M M
MFanAirSolenoid
N N
NAtomizingAirSolenoid
P P
PGroundScrew
3A3465A9

Components
Fluid Fluid
FluidControl Control ControlModule Module Module
TheAirControlusesaFluidControlModule(FCM)tomanagetheinletandoutletofair.
Key: Key:
Key:
ID ID
IDDescription Description Description
AA AA
AAPort1:Splittercabletotheshapingsolenoids:
1.Fan
2.Atomizing
AB AB
ABPort2:SplittercabletotheSMCsolenoids:
1.PaintTrigger
2.Auxiliary1
3.Auxiliary2
4.Auxiliary3
AC AC
ACPort3:ControltotheAtomizingAirVoltagetoPressureregulator
AD AD
ADPort4:ControltotheFanAirVoltagetoPressureregulator
AE AE
AEPort5:NotUsed
AF AF
AFPort6:PressureFeedbackfromtheAtomizingAirVoltagetoPressureregulator
AG AG
AGPort7:PressureFeedbackfromtheFanAirVoltagetoPressureregulator
AH AH
AHCANConnection:SuppliespowerandcommunicationtotheGCAcomponents.
AJ AJ
AJAccessCover
103A3465A