Plast-O-Matic CAFE Guide

1
SERIES CAFÉ MULTI-VOLTAGE
ELECTRIC ACTUATORS
Installation, operation, & maintenance instructions

CONTENTS
SAFETY INSTRUCTIONS 6
SPECIFICATIONS 7
DIMENSIONS 8
INSTALLATION 9
WIRING 10
ON/OFF 8
MODULATION 10
INPUT/OUTPUT 12
OPERATION 17
ON/OFF 8
MODULATION 10
INPUT/OUTPUT 12

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CAFE Actuator x1
14mm Double Square
Coupler x1
Documentation
Cable Gland x1
Manual Handle
x1
Large DIN Gasket
x1
Small DIN Gasket
x2
Large DIN Connector x1 Small DIN Connector
(10 o’clock Ground) x1
Small DIN Cap x1
Rubber Gland
x2
Plastic Gland
Shroud x2
Plastic
Shroud x2
Small DIN
Shipping Gasket
x1
For Shipping Purposes Only
Small DIN Screw
x2
Large DIN Screw
x1
Large DIN Screw
Gasket x1
Large DIN Cap
x1
Large DIN Cap
Ring x1
CAFE PARTS LIST
Small DIN
Screw Gasket x2
For Shipping Purposes Only

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CAFE NITRO Actuator x1
14mm Double Square
Coupler x1
Documentation
Cable Gland x1
Manual Handle
x1
Large DIN Gasket
x1
Small DIN Gasket
x2
Large DIN Connector x1 Small DIN Connector
(10 o’clock Ground) x1
Rubber Gland
x2
Plastic Gland
Shroud x2
Plastic
Shroud x2
Small DIN
Shipping Gasket
x1
Small DIN Screw
x2
Large DIN Screw
x1
Large DIN Screw
Gasket x1
Large DIN Cap
x1
Large DIN Cap
Ring x1
Small DIN Cap x1
ON/OFF CAFE NITRO PARTS LIST
Small DIN
Screw Gasket x2
For Shipping Purposes Only For Shipping Purposes Only

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plastomatic.com
CAFE NITRO Actuator x1
14mm Double Square
Coupler x1
Documentation
Cable Gland x1
Manual Handle
x1
Large DIN Gasket
x1
Small DIN Gasket
x2
Large DIN Connector x1 Small DIN Connector
(10 o’clock Ground) x1
Small DIN Connector
(6 o’clock Ground) x1
Rubber Gland
x2
Plastic Gland
Shroud x2
Plastic
Shroud x2
Small DIN
Shipping Gasket
x1
Small DIN Screw
x2
Large DIN Screw
x1
Small DIN
Screw Gasket x2
Large DIN Screw
Gasket x1
Large DIN Cap
x1
Large DIN Cap
Ring x1
CAFE NITRO W/ CONTROL PARTS LIST
For Shipping Purposes Only For Shipping Purposes Only

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Damage caused by non-compliance to these instructions will not be covered by our warranty. Read these instructions
BEFORE installing or connecting the actuator. Electric actuators operate with the use of live electricity. It is recommended
that only qualified electricians or people instructed in accordance with electrical engineering, and familiar with local
electrical, health and safety directives, be involved in the connection of these actuators. It is strongly recommended
that each actuator has its own independent fused system to protect it against the influence of other electrical devices
connected to the system. Follow instructions carefully. This unit is designed to be connected to equipment which can be
hazardous to persons and property if used incorrectly. Remove power to unit before wiring connections. Do not use unit if
plastic enclosure is cracked or broken.
SAFETY INSTRUCTIONS
WARNING/CAUTION/DANGER INDICATES A POTENTIAL
HAZARD. FAILURE TO FOLLOW ALL WARNINGS MAY LEAD
TO EQUIPMENT DAMAGE, INJURY, OR DEATH.
ELECTROSTATIC DISCHARGE (ESD)/ ELECTROCUTION DANGER
ALERTS USER TO RISK OF POTENTIAL DAMAGE TO PRODUCT BY
ESD, AND/OR RISK OF POTENTIAL OF INJURY OR DEATH VIA
ELECTROCUTION.
PERSONAL PROTECTIVE EQUIPMENT (PPE) ALWAYS UTILIZE THE
MOST APPROPRIATE PPE DURING INSTALLATION AND SERVICE.
NOTE/TECHNICAL NOTES HIGHLIGHTS ADDITIONAL
INFORMATION OR DETAILED PROCEDURE.
PROTECTION AGAINST ELECTRIC SHOCK. CLASS I (EARTHED
DEVICE)

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SPECIFICATIONS
Sizes 3/8"-2" Ball Valves
Actuator CAFE CAFE NITRO
Frequency DC,50Hz/60Hz DC, 50Hz/60Hz
Working Time 0-90° No Load) ±10% 5 seconds preset 5 seconds preset - up to 10 sec via display
Multivoltage Maximum Run
Torque (Nm/ in-lbs.)* 15 / 133
Maximum Break Torque (Nm/in-lbs.) 20 / 177 20 / 177
On/O Duty Rating % 75 75
Modulating Duty Rating % 100 100
IP Rating—IEC 60529 IP67 IP67
Working Angle Standard 90°/180° 90°/180°
Temperature Range (°F / ºC)
Anti-Condensation Heater (W) 3.5 3.5
Input Power (@24VDC)max 35 W 35 W
Discrete Control Input Input Power Input Power
Analog Control Input 0-10V,2-10V,0-20mA,4-20mA
Discrete Output (Volt Free) Relay (ON/OFF) Relay (Programmable)
Discrete Output Activation oset approx. 5° approx. 5°
Analog Control Output – 0-10V,2-10V,0-20mA,4-20mA
Analog Control Impedance – 6.1 KOhm
Analog Load Impedance – 50 KOhm (V) - 600 Ohm (A)
Max Current per Discrete Output ( Resistive )4 A 4 A
Max Voltage per Discrete Output 240 VAC/DC 240 VAC/DC
Resistance per Discrete Output 25 mOhm 25 mOhm
Communication Control IN/OUT – MODBUS RS 485
Comm. Baud Rate – 9600, 19200, 57600 Baud
Comm Available Registers – 12
Local Signaling Multicolor LED Multicolor LED
Manual Remote Signaling – Supported**
Event Scheduler – Supported**
User Interface – OLED w/full navigation Keypad
Electrical Interconnections Field Attachable Type A,C Field Attachable Type A,C Customization
Supported
Fail Safe – Supported***
Enclosure GF-PP GF-PP
Weight (kg/lbs) 1.25kg / 2.75 lbs. 1.25kg / 2.75 lbs.
Drive Socket 14 mm Double Square 14 mm Double Square
15 / 133
Input Voltage (+1.1 VR / -0.85 VR )24 Vdc, 24 Vac, 110-240 Vac 24 Vdc, 24 Vac, 110-240 Vac
Application Indoor ** Indoor**
-4 to 122 / -20 to 50 -4 to 122 / -20 to 50
Current Full Load: 24Vdc,24Vac 1p
50/60Hz,110-240Vac 1ph 50/60Hz 1.4 A,1.5 A,0.3 - 0.15 A 1.4 A,1.5 A,0.3 - 0.15 A
*20 / 177 (Nm/ in-lbs.) available with voltage specific motors with extended cycle times; consult factory. ** Outdoor
applications consult factory. ***Additional Module Required.
Battery pack for Fail Safe operation is not operator replaceable. Consult factory.

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. in
. mm
. in
. mm
. in
. mm
. in
. mm
DIMENSIONS
. in
. mm
. in
. mm

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plastomatic.com
MODEL SIZE L L1 L2 H H1 W W1
IN DN IN MM IN MM IN MM IN MM IN MM IN MM IN MM
CAFE/CAFEN-037 3/8" 16 4.13 104.8 7.40 187.8 4.05 102.9 6.48 164.7 2.75 69.9 3.73 94.6 4.00 101.6
CAFE/CAFEN-050 1/2" 20 4.13 104.8 7.40 187.8 4.05 102.9 6.48 164.7 2.75 69.9 3.73 94.6 4.00 101.6
CAFE/CAFEN-075 3/4" 25 4.75 120.7 7.40 187.8 4.05 102.9 6.90 175.2 3.25 82.6 3.73 94.6 4.00 101.6
CAFE/CAFEN-100 1" 32 5.38 135.5 7.40 187.8 4.05 102.9 7.25 184.1 3.81 96.8 3.73 94.6 4.00 101.6
CAFE/CAFEN-125 1⁄" 40 6.7 170.2 7.40 187.8 4.05 102.9 7.87 199.9 5.00 127.0 3.73 94.6 4.00 101.6
CAFE/CAFEN-150 1⁄" 50 6.75 171.5 7.40 187.8 4.05 102.9 7.87 199.9 5.00 127.0 3.73 94.6 4.00 101.6
CAFE/CAFEN-200 2” 63 7.90 200.7 7.40 187.8 4.05 102.9 7.87 199.9 5.56 141.2 3.73 94.6 4.00 101.6
INSTALLATION
MOUNTABLE IN
ALL ORIENTATIONS

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INSTALLATION
MOUNTING TO PLAST-O-MATIC BALL VALVE
MOUNTING PLATE DETAIL
Valve Size

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plastomatic.com
WIRING
BEFORE connecting, ensure the voltage to be
applied is within the range shown on the ID label.
Do NOT connect a voltage in excess of the
intended design or irreparable damage will be
caused and will NOT be covered by our warranty.
Actuator Power Supply must be on a dedicated
circuit and must be grounded.
CAFE actuators are multi-voltage capable with
automatic voltage sensing. All connections are
made using the supplied external DIN plugs. The
rotation is factory set so under normal
circumstances there is no need to remove the
cover to connect electrically – removing the cover
invalidates the warranty.
Water tightness: Ensure that all rubber gaskets
are correctly installed when securing the Field
attachable connectors to the actuator. Failure to
do so could allow water ingress. Damage caused
by this installation error will invalidate any
warranty. Do not over-tighten the securing screw.
Note that the profile gasket is part of the Field
attachable connector.
Discrete Control Input
Input Power
Discrete Output
Voltage Free Relays
Analog Control IN/OUT or
Comm. Control-Modbus
Protection against electric shock - Class I device
(earthed device).
All pole disconnection is required. Use copper
conductors only.

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ON/OFF WIRING
(3 WIRES AC/DC)
PINOUT INPUT POWER ANALOG IN/OUT DISCRETE OUTPUT (RELAYS)
123 123 123
ON AC (N) – (L) (GND) – – ––COMMON *ON –
DC (-) – (+) (GND) – – – – COMMON *ON –
OFF AC (N) (L) – (GND) – – – – COMMON **OFF –
DC (-) (+) – (GND) – – – – COMMON **OFF –
DISCRETE OUTPUTS: Chart indicates settings from Factory. Configuration can be changed via User Interface. *The corresponding Relay
closes to indicate ON position **The corresponding relay closes to indicate OFF position
GND 113 32 2

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(2 WIRES DC)
ON/OFF WIRING
PINOUT INPUT POWER ANALOG IN/OUT DISCRETE OUTPUT (RELAYS)
123 123 123
ON –––––––––––––
DC – (-) (+) (GND) – – – – COMMON – *ON –
OFF –––––––––––––
DC – (+) (-) (GND) – – – – COMMON **OFF – –
DISCRETE OUTPUTS: Chart indicates settings from Factory. Configuration can be changed via User Interface *The corresponding Relay
closes to indicate ON position **The corresponding relay closes to indicate OFF position
GND 13 32 2
NOT USED

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MODULATION WIRING
(mA) OR (V)
PINOUT INPUT POWER ANALOG IN/OUT DISCRETE OUTPUT (RELAYS)
123 123 123
AC (N) (L) –(GND) COMMON IN OUT –COMMON **OFF *ON –
DC (-) (+) – (GND) COMMON IN OUT – COMMON **OFF *ON –
DISCRETE OUTPUTS: Chart indicates settings from Factory. Configuration can be changed via User Interface. *The corresponding Relay
closes to indicate ON position **The corresponding relay closes to indicate OFF position
GND
12
23
3
1
21

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plastomatic.com
MODULATION WIRING
PINOUT INPUT POWER MODBUS DISCRETE OUTPUT (RELAYS)
123 123 123
AC (N) (L) –(GND) COMMON B+D+D1 ––COMMON **OFF *ON –
DC (-) (+) – (GND) COMMON – A-D-D0 – COMMON **OFF *ON –
DISCRETE OUTPUTS: Chart indicates settngs from Factory. Configuration can be changed via User Interface. *The corresponding Relay
closes to indicate ON position **The corresponding relay closes to indicate OFF position
GND
12
23
3
1
21
MODBUS

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INPUT/OUTPUT WIRING
INTERNAL CONFIGURATIONS
(ON/OFF) DISCRETE CONTROL
INPUT POWER
(MODULATION) ANALOGUE
CONTROL IN/OUT
(MODBUS) COMM. CONTROL RS 485 (ALL MODELS) DISCRETE OUTPUTS
VOLTAGE FREE RELAYS

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TYPICAL APPLICATION WIRING
INPUT/OUTPUT WIRING
(ON/OFF) DISCRETE
CONTROL INPUT – INPUT
POWER - 3 WIRES, AC/DC
(ON/OFF) DISCRETE
CONTROL INPUT – INPUT
POWER - 2 WIRES, DC
(MODULATION) ANALOGUE
CONTROL IN/OUT
(MODBUS) COMM.
CONTROL - RS485
(ALL MODELS) DISCRETE
OUTPUTS – VOLTAGE
FREE RELAYS

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INPUT/OUTPUTS
MODBUS REGISTRY TABLE
ModBus Register Description Name Value
(Default/Prog) Min Value Max Value
High 40000 Fault Code
Hard Fault 1
0 7
Over Temp 3
Overload 4
Power Loss 5
Signal Loss 6
Dual Signal 7
Low Input Mode Modbus 5 5 5
High 40001 Current Position Position 0 0 100
Low
High 40002 Set Point Setpoint 0 0 100
Low
High 40003 Load Motor Load 0 0 3000
Low
High 40004 Battery Voltage Battery 829 0 900
Low
High 40005 Micro Processor Temperature Int. Temp – 0 176
Low
High
40006
Power Loss
Open 0
0 3
Close 1
Hold 2
Angle 3
Low Signal Loss
Open 0
3
Close 1
Hold 2
Angle 3
High
40007
Relay 1 Configuration
Status Open 0
0 4
Status Close 1
Fault 2
Force Close 3
Force Open 4
Low Relay 2 Configuration
Status Open 0
0 4
Status Close 1
Fault 2
Force Close 3
Force Open 4
High 40008 Language Configuration English 0 01
Español 1
Low Third Angle Percentage Angle TA3 50 0 100
High 40010 Overload Time Configuration
Persist 0
0 3
1 Sec 1
2 Sec 2
3 Sec 3
Low Dead Band Configuration Dead Band 0 0 5
High 40011 Default Close Position
Sensor Value Set Closed 680 50 4050
Low
High 40012 Default Open Position
Sensor Value Set Opened 1724 50 4050
Low
0

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OPERATION
FEATURES
LED Ring
Indicator
Keypad
Discrete Output
Voltage Free Relays
Discrete Control Input
Input Power
Display
Manual
Drive
Visual Indicator
Analog Control IN/OUT or
Comm. Control – Modbus

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FEATURES
OPERATION
Manual Override: Use a 4 mm hex wrench to drive the actuator manually.
Rotating the manual drive counter clockwise will open the valve in a standard
orientation. Rotating the manual drive clockwise will close a valve that is in
the open position.
Visual indicator: Graphically indicates the approximate position of the valve
with respect to the full working angle. Typical working angles are 90° or 180°. For
a valve that has been set up as Normally Closed, the indicator will move from 0°
to Max Working angle when opening. The action is reversedwhen closing the
valve.
LED Ring Indicator:The base ring of the barrel type indicator will illuminate
according to different states of running conditions in the actuator. See chart
“LED RUNNING STATES”
pad rotates the actuator counter clockwise. When driving the
actuator in Keypad Control the pad rotates the actuator clockwise.
Key Pad: Center pad is SELECT. Use the fully directional key pad to
navigate the menu. When driving the actuator in key pad control, the