Plockmatic LCT3500 Manual

Operators Guide
CIP Training
Plockmatic
LCT3500
Large Capacity Tray
LCT3500 Large Capacity Tray
for Ricoh

CIP Training Plockmatic LCT3500 Large Capacity Tray
Introduction
Introduction
This manual contains instructions on the operation and maintenance of this machine. To
get maximum versatility from this machine all operators should carefully read and follow
the instructions in this manual. Keep this manual in a handy place near the machine.
Please read the Safety Information before using this machine. It contains information
related to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS.
How to Read This Manual
Notation Conventions
Whenever necessary, the following points for attention are indicated in this manual.
WARNING:
Indicates a potentially hazardous situation which, if instructions are not followed,
could result in death or serious injury.
CAUTION:
Indicates a potentiality hazardous situation which, if instructions are not followed, may
result in minor or moderate injury or damage to machine or property.
NOTE:
This sign refers to:
•Remarks for making the operation much easier. You get practical hints or knowledge to
assist you in the machine operation such as:
•Preparations required before operating
•How to prevent papers from being misfed or damaged
•Precautions required or actions to take after misoperation
•Limitations like numerical limits, functions that cannot be used together or conditions,
under which a particular function cannot be used or obtained.
•Information.
[ ]
Keys that appear on the machine’s display panel.

CIP Training Plockmatic LCT3500 Large Capacity Tray
Introduction
WARNING:
•To avoid hazardous situations like for instance electric shock or danger while exposed to
moving, rotating or cutting devices, do not remove any covers, guards or screws other
than those specified in this manual.
•Turn off the power and disconnect the power plug (by pulling the plug, not the cable) if
any of the following conditions exists:
•You drop objects or spill something into the equipment.
•You suspect that your equipment needs service or repair.
•Your equipment’s covers has been damaged.
•You notice unusual noises or odours when operating the equipment.
•If the power cable or plug becomes worn out or otherwise damaged.
•Before cleaning and care (unless otherwise specifically instructed).
•Electromagnetic compliance:
•This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
•The product (System) which is connected to this machine will be class A.
Safety Information
When using this machine, following safety precautions should always be followed.
Safety During Operation
General Safety
WARNING:
•Always connect the equipment to a properly grounded power source (wall outlet). If in
doubt, have the power source checked by a qualified electrician.
•Improper grounding of the equipment can result in electrical shock. Never connect the
machine to a power source that lacks a ground connection terminal. This machine is
destined for specific purpose only. Any use going beyond this specific purpose is re-
garded as beyond the determination. The manufacturer will not be liable for damages
resulting from any use beyond the determination, unallowed operation, respectively.
The user alone bears the risk.
•Do not make arbitrary changes or modifications to the machine. The manufacturer will
not be liable for modifications made at the machine on your own and damages result-
ing thereof. EC declaration of conformity and the mark CE will be invalidated, if you
make changes at the machine or at the individual components.
•Do not override or bypass electrical or mechanical interlock devices.
•The machine is to be used only by authorized and instructed persons. The responsibil-
ities on operating the machine have to be strictly laid down and observed so that there
are no unclear competencies regarding safety aspects.
•Vent holes serve for air circulation to protect the machine from overheating. Make sure
that the holes are not covered.
•Do not expose fingers or other parts of the body to moving, rotating or cutting devices
such as for instance between upper and lower trimmer knives.
•Always locate the equipment on a solid support surface with adequate strength tor the
weight of the machine.

CIP Training Plockmatic LCT3500 Large Capacity Tray
Introduction
NOTE:
•The operator manual always has to be available at the place of use of the machine.
•In the interest of technical development the company reserves the right to make
alterations to specifications without prior notice!
CAUTION:
•The machine and its peripherals must be installed and maintained by a customer service
representative who has completed the training course on those models.
•Always follow all warnings marked on, or supplied with, the equipment.
•When you disconnect the power plug from the wall outlet, always pull the plug (not the
cable).
•Disconnect the power cord before you move the machine. While moving the machine,
always exercise care and make sure that the power cord will not be damaged under the
machine.
•Always contact service if relocating the equipment.
•Do not move the machine while the machine is running.
•Do not open covers while the machine is running.
•Do not switch off the power while the machine is running. Make sure the machine cycle
has ended.
•Lay the power cord in a way that nobody will stumble over it. Do not place things on the
cord.
•Never attempt any maintenance function that is not specifically described in this
documentation.
•Always keep magnets and all devices with strong magnetic fields away from the machine.
•If the place of installation is air-conditioned or heated, do not place the machine where it
will be:
•Subject to sudden temperature changes.
•Directly exposed to cool air from an air-conditioner.
•Directly exposed to heat from a heater.
•If the machine is not used over an extended period of time it should be unplugged to
prevent damage in the case of overload.

CIP Training Plockmatic LCT3500 Large Capacity Tray
What You Can Do With This Machine
Multiple Ricoh
Printers
LCT
Stackers / Multiple
Ricoh Finishing
Devices
LSM
The Plockmatic LCT3500 Large Capacity Tray is a newly engineered option for Ricoh Pro-
duction printers. The LCT attaches inline and is compatible with multiple Ricoh printers and
downstream modules.
The design of the Plockmatic LCT is tailored specifically to complement Ricoh printing sys-tems
and provides features that set Ricoh systems apart from their competitors.
The LCT utilizes the latest Plockmatic vacuum feed technology for efficient paper feeding and
is equipped with a state of the art touchscreen UI.
The LCT contains two paper trays and a LSM (Long Sheet Module), which allows for cus-tom
sequencing of sheets from three different sources (the two trays and the LSM).
The Plockmatic LCT effectively widens the range of media types/sizes that Ricoh systems can
handle. The LCT can reliably feed media all the way up to 400 gsm.
The LCT integrates seamlessly with the Ricoh printing systems and is setup and controlled
either from the Ricoh printer User Interface or from the Fiery controller if a Fiery is available
in the configuration.

CIP Training Plockmatic LCT3500 Large Capacity Tray
Guide To Components
1. Exit Area
2. Docking Pin
3. Top hatch
4. Long Sheet Module (LSM)
5. User Interface (UI)
6. Upper Tray / Tray 3 (Tray 1 in Printer)
7. Lower Tray / Tray 4 (Tray 2 in Printer)
8. Front Door (Jam clearance door)
Exterior
4
3
1
2
6
7
5
8

CIP Training Plockmatic LCT3500 Large Capacity Tray
Vertical Paper Path and Exit
9. Jam Clearance Baffles (8x blue handles)
10. Power Switch
109
9

CIP Training Plockmatic LCT3500 Large Capacity Tray
Tray Assembly
11. Paper Guide Lock Release
12. Paper Guide Fans (2x on each side)
13. Vacuum Feed Belts
14. Optical Double Sheet Detection (DSD) Sensor (Q101/201)
15. Ultrasonic Double Sheet Detection (Q102/202)
16. Tray Empty Sensors (Q105/205)
17. Rear Paper Guide (RPG)
18. RPG Lock Release
19. SP Sensor (Process Position Sensor)
20. Paper Guides
21. Wide Paper Support Holders
22. Tray Status LED
23. Linear Position Sensors (width and length sensors)
15
14
23
13
19
11
20
20
16
17
18
21
22
12

CIP Training Plockmatic LCT3500 Large Capacity Tray
Long Sheet Module (LSM)
24. Handle, tray
25. Fans
26. Side guides, tray
27. Tray extension
28. Side guides, tray extension
29. Sensor, tray empty (Q505)
30. Sensor, paper path (Q521)
31. Sensor exit (Q522)
32. Paper path
33. Feed roller
34. Separation pad
35. Ultrasonic Double Sheet Detection (Q502)
36. Optical Double Sheet Detection (DSD) Sensor (Q501)
37. LSM Status LED
38. Tray A
25 2426
38
31 36 3735
29
34
33
32
30
27
28
25 26