GF Signet 8850-3 User manual

1. Location of Fitting

Recommended sensor upstream/downstream

mounting requirements

+GF+SIGNET 515/3-8510-XX Rotor-X Paddlewheel Flow Sensor

+45°

-45°

0°

Process

Pipe

2. Sensor Mounting Position

• Horizontal pipe runs: Mount sensor in

the upright (0°) position for best overall

performance. Mount at a maximum of

45°when air bubbles are present. Do not

mount on the bottom of the pipe when

sediments are present.

• Vertical pipe runs: Sensor must be

mounted in lines with UPWARD flow only.

Blk

F-

Red

F+

Shld

black (AC signal out)

red (AC signal out)

silver (shield)

515/3-8510-XX Sensors

Instrument

Technical Notes

• Use 2-conductor shielded cable for cable extensions up to 60 m (200 ft).

• Cable shield must be maintained through cable splice.

• Refer to your instrument manual for specific wiring details.

Iron

strap-on

saddles

Type Description

• 2 to 4 in., cut 1-7/16 in. hole in pipe

• Over 4 in., cut 2-1/4 in. hole in pipe

• Special order over 12 in.

• 0.5 to 4 in. versions

• PVC or CPVC

• Mounts via glue-on fittings

Plastic tees

PVC glue-on

saddles

(O-ring not

required)

• 2 to 4 in., cut 1-7/16 in. hole in pipe

• 6 to 8 in., cut 2-1/4 in. hole in pipe

• Align wedge arrows with saddle arrows during assembly.

• Pipes over 8 in., use iron saddle

• 0.5 to 2 in. versions

• Mounts on threaded pipe ends

Carbon steel

threaded tees

Carbon steel

weld-on

weldolets

• 2 to 4 in., cut 1-7/16 in. hole in pipe

• Over 4 in., cut 2-1/4 in. hole in pipe

• Remove insert before welding

• Installed by certified welder only

• Special order over 12 in.

Metric plastic saddle

• For pipes DN 65 to 200 mm

• Requires a 30 mm diam. hole in the pipe

• Wedge and saddle arrows must match

Metric wafer fitting

• For pipes DN 65 to 200 mm

• Follow the recommended installation guidelines

Metric union fitting

• For pipes from DN 15 to 50 mm

• PP or PVDF

• Follow the recommended installation guidelines

Type Description

10x I.D. 5x I.D.

Inlet Outlet

Flange

15x I.D. 5x I.D.

Reducer

20x I.D. 5x I.D.

90°Elbow

50x I.D. 5x I.D. 40x I.D. 5x I.D. 25x I.D. 5x I.D.

2 x 90°Elbow

3 dimensions

Valve/Gate

3. Sensor Wiring

4. +GF+SIGNET Fittings

ENGLISH

"H"

5. H-Dimensions

The plastic sensor insert in the Weldolet fitting MUST be

removed during the welding process. When reinstalled, it is

important that the insert be threaded to the proper height ("H"

dimension).

Weldolet "H" dimension Weldolet "H" dimension

part number inches mm part number inches mm

CS4W020 2.38 60.45 CS4W240 4.16 105.66

CS4W025 2.33 59.18 CS4W360 4.10 104.14

CS4W030 2.32 58.92

CS4W040 2.30 58.42 CR4W020 2.38 60.45

CS4W050 3.09 78.48 CR4W025 2.33 59.18

CS4W060 2.96 75.18 CR4W030 2.32 58.92

CS4W080 2.73 69.34 CR4W040 2.30 58.42

CS4W100 5.48 139.19 CR4W050 3.09 78.48

CS4W120 5.25 133.35 CR4W060 2.96 75.18

CS4W140 5.10 129.54 CS4W080 2.73 69.34

CS4W160 4.85 123.19 CR4W100 5.48 139.19

CS4W180 4.60 116.84 CR4W120 5.25 133.35

CS4W200 4.38 111.25

SAFETY INSTRUCTIONS

1. Do not remove from pressurized lines.

2. Do not exceed maximum temperature/pressure specifications.

3. Do not install/service without following installation instructions (see sensor manual).

4. Wear safety goggles and faceshield during installation/service.

5. Do not alter product construction.

6. Failure to follow safety instructions could result in severe personal injury!

P51590-1

J-5/97

6. Standard Sensor Installation

1. Lubricate the sensor O-rings with a silicone lubricant (e.g. GE silicone compound #G632 or

equivalent). Do not use any petroleum based lubricant that will attack the O-rings.

2. Using an alternating/twisting motion, lower the sensor into the fitting, making sure the installation

arrows on the black cap are pointing in the direction of flow, see Figure A.

3. Engage one thread of the sensor cap then turn the sensor until the alignment tab is seated in the

fitting notch. Hand tighten the sensor cap. DO NOT use any tools on the sensor cap or the cap

threads and/or fitting flange threads will be damaged, see Figure B.

sensor cap

process pipe

(top view) direction of flow

sensor bale

7. Wet-Tap Installation

The +GF+SIGNET 319 Wet-Tap Assembly attaches directly onto any +GF+Signet fitting to enable sensor

removal without system shutdown. It consists of a flange and support plate which thread onto the pipe

fitting insert, and a PVC ball valve through which an extended length 515 sensor is inserted into the pipe.

Procedure

1. Remove six hex nuts and bolts from the Wet-Tap flange. Separate the support plate from the main

assembly. Be sure that the Viton O-ring is properly seated in the support plate groove.

2. Apply sealant to the pipe fitting insert threads to prevent leaks.

3. Screw support plate onto pipe fitting insert. It must be threaded completely down until the notches at

the top of the pipe fitting insert are exposed.

4. Mount the main Wet-Tap Assembly on the support plate. Make certain the alignment keys on the

flange mate with the notches on the pipe fitting insert.

5. Replace the six hex nuts and bolts to secure the Wet-Tap Assembly in place. Adjust the support plate

position as necessary to align screws.

6. Check the pressure relief plug on Wet-Tap Assembly. It must closed be finger tight to prevent leaks.

7. Close ball valve by turning the orange handle to the fully closed position (parallel with pipe).

cable

clamps

safety

cables

cable

brackets

Figure A

Figure B

Figure C

cable

clamps

safety

cables

cable

brackets

Figure D

cable

clamps

safety

cables

cable

brackets

Figure E

sensor cap

process pipe

(top view) direction of flow

sensor bale

Figure F

8. Wet-Tap Sensor Installation

The 319 Wet-Tap Assembly allows installation into pressurized pipes without system shutdown.

+GF+Signet recommends reducing flow system pressure to 25 psi or less during sensor

installation in a pressurized pipe.

Non-Pressurized Installation

Open the orange ball valve handle to the full open position. Follow the steps 1-3 outlined in section 6.

Attach the cable clamps and safety cables to the cable brackets. Verify the relief valve is closed before

system operation, see Figure C.

Pressurized Installation

1. Lubricate the sensor O-rings with a silicone lubricant (e.g. GE silicone compound #G632 or

equivalent)/ Do not use any petroleum based lubricant that will attack the O-rings.

2. Being careful not to bump the sensor rotor against the closed ball valve orifice, gently insert the

extended 515 sensor into the 319 Assembly until the first two O-rings seat inside the bore, see

Figure D.

3. Attach the cable clamps on each of the sensor's safety cables to the 319 assembly cable brackets

(Hand tighten only), see Figure D.

4. Pull the flow sensor upward to remove slack in the safety cables, see Figure E

5. Reduce system pressure to 25 psi or less.

6. Wearing safety face protection, slowly open the ball valve to the full open position (perpendicular to

pipe).

7. Using an alternating/twisting motion, push the extended sensor into the 319 assembly, making

sure the sensor's installation decal is pointing in the direction of flow and the alignment tab seats into

the fitting notch, see Figure F.. Align the tab under the red sensor cap in the notches on the fitting

insert. Hand tighten the red sensor cap, see Figure G. DO NOT use any tools on the red sensor cap

or the cap threads and/or fitting flange threads will be damaged.

CAUTION: Maximum 319 Wet-Tap operating pressure: 7 bar (100 psi) @ 20 °C (68 °F)

Maximum 515 sensor installation/removal pressure: 1.7 bar (25 psi) @ 22 °C (72 °F) Figure G

Valve handle

(shown in

open position)

Pressure

relief plug

Align notch and key

under wet tap flange

parallel with pipe.

Hex bolts

and nuts

Support plate

Viton O-ring Key

Sealant

1-1/4 X 11-1/2 in.

NPSM thread

PIPE +GF+ SIGNET

SIZE FITTING TYPE U.S. GAL LITERS

CODE

PVC FITTINGS (DIN/ISO) - EUROPE ONLY

DN 15 PVMT005 486.183 128.450 198.150.480

DN 20 PVMT007 242.846 64.160 198.150.481

DN 25 PVMT010 148.637 39.270 198.150.482

DN 32 PVMT012 85.125 22.490 198.150.483

DN 40 PVMT015 51.855 13.700 198.150.484

DN 50 PVMT020 29.750 7.860 198.150.485

DN 65 PVMT025 17.487 4.620 198.150.538

DN 80 PVMT030 12.491 3.300 198.150.539

DN 100 PVMT040 8.138 2.150 198.150.540

DN 150 PVMT060 4.088 1.080 198.150.543

DN 200 PVMT080 2.044 0.540 198.150.545

PIPE +GF+ SIGNET

-K

K-

-F

R-

SIZE FITTING TYPE U.S. GAL LITERS

CODE

POLYPROPYLENE FITTINGS (DIN/ISO AND BS AND ANSI)

DN 15 PPMT005 481.553 127.227 198.150.522

DN 20 PPMT007 277.089 73.207 198.150.523

DN 25 PPMT010 141.181 37.300 198.150.524

DN 32 PPMT012 83.540 22.071 198.150.525

DN 40 PPMT015 51.265 13.544 198.150.526

DN 50 PPMT020 29.596 7.819 198.150.527

DN 65 PPMT025 20.658 5.458 198.150.560

DN 80 PPMT030 13.330 3.522 198.150.561

DN 100 PPMT040 8.708 2.301 198.150.562

DN 125 PPMT050 5.067 1.339 198.150.563

DN 150 PPMT060 3.689 0.975 198.150.564

DN 200 PPMT080 2.040 0.539 198.150.565

PVDF FITTINGS (DIN/ISO AND BS AND ANSI)

DN 15 SFMT005 420.868 111.194 198.150.529

DN 20 SFMT007 228.149 60.277 198.150.530

DN 25 SFMT010 136.697 36.116 198.150.531

DN 32 SFMT012 79.294 20.950 198.150.532

DN 40 SFMT015 43.490 11.490 198.150.533

DN 50 SFMT020 25.908 6.845 198.150.534

DN 65 SFMT025 18.067 4.773 198.150.571

DN 80 SFMT030 12.357 3.265 198.150.572

DN 100 SFMT040 8.060 2.129 198.150.573

DN 125 SFMT050 4.431 1.171 198.150.574

DN 150 SFMT060 3.227 0.853 198.150.575

DN 200 SFMT080 2.036 0.538 198.150.576

PIPE +GF+ SIGNET

-K

K-

-F

R-

PIPE +GF+ SIGNET

-K

K-

-F

R-

PIPE +GF+ SIGNET

-K

K-

-F

R-

SIZE FITTING TYPE U.S. GAL LITERS SIZE FITTING TYPE U.S. GAL LITERS SIZE FITTING TYPE U.S. GAL LITERS

SCH 80 PVC TEES FOR SCH 80 PVC PIPE GALVANIZED IRON TEES ON SCH 40 PIPE COPPER/BRONZE BRAZOLETS ON SCH 40 PIPE

1/2 IN. PV8T005 480.190 126.867 1 IN. IR4T010 104.538 27.619 2 1/2 IN. BR4B025 18.800 4.967

3/4 IN. PV8T007 257.720 68.090 1 1/4 IN. IR4T012 62.979 16.639 3 IN. BR4B030 12.170 3.215

1 IN. PV8T010 174.670 46.148 1 1/2 IN. IR4T015 46.688 12.335 4 IN. BR4B040 6.960 1.839

1 1/4 IN. PV8T012 83.390 22.032 2 IN. IR4T020 29.459 7.783 5 IN. BR4B050 5.260 1.390

1 1/2 IN. PV8T015 58.580 15.477 6 IN. BR4B060 3.690 0.975

2 IN. PV8T020 32.480 8.581 BRONZE TEES ON SCH 40 PIPE 8 IN. BR4B080 2.130 0.563

2 1/2 IN. PV8T025 21.833 5.768 1 IN. BR4T010 104.538 27.619 10 IN. BR4B100 1.350 0.357

3 IN. PV8T030 13.541 3.578 1 1/4 IN. BR4T012 62.979 16.639 12 IN. BR4B120 0.960 0.254

4 IN. PV8T040 7.626 2.015 1 1/2 IN. BR4T015 46.688 12.335

2 IN. BR4T020 29.459 7.783 SCH 80 IRON SADDLES ON SCH 80 PIPE

SCH 80 CPVC TEES FOR SCH 80 CPVC PIPE 2 IN. IR8S020 32.360 8.550

1/2 IN. CPV8T005 480.190 126.867 COPPER TEE FITTINGS ON COPPER PIPE PIPE 2 1/2 IN. IR8S025 22.220 5.871

3/4 IN. CPV8T007 257.720 68.090 1/2 IN.SK K CUKT005 443.206 117.095 3 IN. IR8S030 13.420 3.546

1 IN. CPV8T010 174.670 46.148 1/2 IN. SK L 414.413 109.488 4 IN. IR8S040 7.660 2.024

1 1/4 IN. CPV8T012 83.390 22.032 3/4 IN.SK K CUKT007 212.156 56.052 5 IN. IR8S050 5.860 1.548

1 1/2 IN. CPV8T015 58.580 15.477 3/4 IN. SK L 191.086 50.485 6 IN. IR8S060 4.090 1.081

1 IN.SK K CUKT010 127.176 33.600 8 IN. IR8S080 2.330 0.616

SCH 80 PVC SADDLES FOR SCH 80 PVC PIPE 1 IN. SK L 119.840 31.662 10 IN. IR8S100 1.530 0.404

2 IN. PV8S020 32.480 8.581 1 1/4 IN.SK K CUKT012 88.218 23.307 12 IN. IR8S120 1.060 0.280

2 1/2 IN. PV8S025 21.833 5.768 1 1/4 IN. SK L 85.451 22.576

3 IN. PV8S030 13.541 3.578 1 1/2 IN.SK K CUKT015 56.962 15.049 SCH 80 IRON SADDLE ON SCH 40 PIPE

4 IN. PV8S040 7.626 2.015 1 1/2 IN. SK L 55.160 14.573 2 IN. IR8S020 26.820 7.086

6 IN. PV8S060 4.162 1.100 2 IN.SK K CUKT020 29.370 7.759 2 1/2 IN. IR8S025 18.800 4.967

8 IN. PV8S080 2.370 0.626 2 IN. SK L 28.605 7.558 3 IN. IR8S030 11.990 3.168

4 IN. IR8S040 6.850 1.810

SCH 80 PVC SADDLE ON SCH 40 PVC PIPE STAINLESS STEEL WELDOLETS ON SCH 40 PIPE 5 IN. IR8S050 5.330 1.408

2 IN. PV8S020 27.350 7.226 2 1/2 IN. CR4W025 18.800 4.967 6 IN. IR8S060 3.760 0.993

2 1/2 IN. PV8S025 18.874 4.987 3 IN. CR4W030 12.170 3.215 8 IN. IR8S080 2.130 0.563

3 IN. PV8S030 12.638 3.339 4 IN. CR4W040 6.960 1.839 10 IN. IR8S100 1.350 0.357

4 IN. PV8S040 6.728 1.778 5 IN. CR4W050 5.260 1.390 12 IN. IR8S120 0.960 0.254

6 IN. PV8S060 3.730 0.985 6 IN. CR4W060 3.690 0.975

8 IN. PV8S080 2.153 0.569 8 IN. CR4W080 2.130 0.563

10 IN. CR4W100 1.350 0.357

CARBON STEEL TEES ON SCH 40 PIPE 12 IN. CR4W120 0.960 0.254

1/2 IN. CS4T005 370.202 97.808

3/4 IN. CS4T007 212.063 56.027 CARBON STEEL WELDOLETS ON SCH 40 PIPE

1 IN. CS4T010 141.138 37.289 2 1/2 IN. CS4W025 18.800 4.967

1 1/4 IN. CS4T012 60.655 16.025 3 IN. CS4W030 12.170 3.215

1 1/2 IN. CS4T015 45.350 11.982 4 IN. CS4W040 6.960 1.839

2 IN. CS4T020 26.767 7.072 5 IN. CS4W050 5.260 1.390

6 IN. CS4W060 3.690 0.975

STAINLESS STEEL TEES ON SCH 40 PIPE 8 IN. CS4W080 2.130 0.563

1/2 IN. CR4T005 358.960 94.838 10 IN. CS4W100 1.350 0.357

3/4 IN. CR4T007 202.610 53.530 12 IN. CS4W120 0.960 0.254

1 IN. CR4T010 127.140 33.590

1 1/4 IN. CR4T012 61.910 16.357

1 1/2 IN. CR4T015 40.410 10.676

2 IN. CR4T020 22.300 5.892

9. K-Factors

The K-Factor is the number of pulses the sensor will generate for each engineering unit of fluid which passes. They are listed in U.S. gallons and in liters. For

example, in a 1 inch PVC pipe, the paddlewheel generates 176.670 pulses per gallon of fluid passing the rotor. K-factors are listed for pipes up to 12 inch. For

pipes over 12 inch, consult your +GF+Signet distributor.

K-Factors DIN Pipes

Conversion Formulas

1 U.S. gallon = 0.003785 cubic meters

0.000003069 Acre feet

8.3454 pounds of water

+GF+SIGNET

Sales Offices:

USA George Fischer, Inc., 2882 Dow Avenue, Tustin, CA 92780/USA, Tel. (714) 731-8800, Fax (714) 731-6201

Switzerland Georg Fischer Rohrleitungssysteme AG, P.O. Box 671, CH-8201 Schaffhausen/Switzerland, Tel. 052/631 1111, Fax 052/631 2830

Singapore George Fischer Pte. Ltd., 15 Kaki Bukit Road 2, KB Warehouse Complex, Singapore 1441, Tel. 65/747 0611, Fax 65/747 0577

Japan Kubota George Fischer, 2-47 Shikitsuhigashi, 1-Chome, Naniwa-Ku, Osaka, 556-91 Japan, Tel. 816/648 2545, Fax 816/648 2565

China Georg Fischer Ltd., Rm 1503, Business Residence Bldg. of Asia Plaza, 2-3 Bldg. No. 5th Qu Anzhenxili, Chaoyang Qu, Beijing 100029,

P.R. China, Tel. 86/10 6443 0577, Fax 86/10 6443 0578

Australia George Fischer Pty. Ltd., Suite 3, 41 Stamford Road, Oakleigh, Victoria 3166, Australia, Tel. 61/3 9568 0966, Fax 61/3 9568 0988

Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A., Tel. (626) 571-2770, Fax (626) 573-2057

GEORGE FISCHER +GF+Piping Systems

Standard 515 Rotor-X Paddlewheel Flow Sensors All O-rings are Viton® 515 Accessories

Sensor Order No. Order No.

Order No. Body Rotor Pin Rotor Pipe Size Code Rotors Material Code Rotor Pin Material Code

P51530-P0 Polypro. Titanium PVDF (black) 0.5 to 4.0 in. 198 801 620 M1538-2 PVDF (std.) 198 801 181 M1546-1 Titanium 198 801 182

P51530-P1 Polypro. Titanium PVDF (black) 5.0 to 8.0 in. 198 801 621 M1538-4 Tefzel 198 820 018 M1546-2 Hastelloy C 198 801 183

P51530-P2 Polypro. Titanium PVDF (black) 10 to 36 in. 198 801 622 P51546 Tefzel with 198 820 017 M1546-3 Tantalum 198 820 014

P51530-V0 PVDF (natural) Hastelloy C PVDF (natural) 0.5 to 4.0 in. 198 801 623 sleeve M1546-4 Stainless steel 198 820 015

P51530-V1 PVDF (natural) Hastelloy C PVDF (natural) 5.0 to 8.0 in. 198 801 624 P51550-3 PVDF (natural) 198 820 043 P51545 Ceramic 198 820 016

P51530-V2 PVDF (natural) Hastelloy C PVDF (natural) 10 to 36 in. 198 801 625 + Rotor Pin P51550-3 PVDF (natural) 198 820 043

P51530-T0 PVDF (natural) PVDF (natural) PVDF (natural) 0.5 to 4.0 in. 198 801 663 + Rotor

P51530-T1 PVDF (natural) PVDF (natural) PVDF (natural) 5.0 to 8.0 in. 198 801 664

P51530-T2 PVDF (natural) PVDF (natural) PVDF (natural) 10 to 36 in. 198 801 669 Order No. Order No. Description Code

O-Rings Material Code P31542 Sensor cap, PP 198 801 630

319 Wet-Tap Assembly Including Extended 515 Sensor Rotor pin material is Titanium 1220-0021 Viton® (std.) 198 801 186 P31536 Plug, PP 198 840 201

1224-0021 EPR 198 820 006 P31536-2 Plug, PVDF (nat.) 198 840 202

Sensor 1228-0021 Kalrez 198 820 007 with std. cap

Order No. Valve Body Rotor Pipe Size Code

MK319/515-P3 PVC Polypro. PVDF (black) 0.5 to 4.0 in. 198 840 119

MK319/515-P4 PVC Polypro. PVDF (black) 5.0 to 8.0 in. 198 840 120

MK319/515-P5 PVC Polypro. PVDF (black) 10 to 36 in. 198 840 121

319 Wet-Tap Wit

out 515 Sensor

Order No. Material Description +GF+ SIGNET 3-8510-XX Integral Sensor Accessories

P31940 PVC 319 Wet-Tap Order No. Description Code

Extended 515 Sensors for 319 Wet-Tap 3-8011 Integral sensor mounting kit with 1/2 in. NPT ports 198 864 500

3-8011-D Integral sensor mounting kit with PG 13.5 ports 198 864 501

Sensor

Order No. Body Rotor Pin Rotor Pipe Size Code Order No. Description Pipe Size Code

P51530-P3 Polypro. Titanium PVDF (black) 0.5 to 4.0 in. 198 840 310 3-8510-P0 Integral sensor, Polypro. 0.5 to 4 inch 198 864 504

P51530-P4 Polypro. Titanium PVDF (black) 5.0 to 8.0 in. 198 840 311 3-8510-P1 Integral sensor, Polypro. 5 to 8 inch 198 864 505

P51530-P5 Polypro. Titanium PVDF (black) 10 to 36 in. 198 840 312 3-8510-V0 Integral sensor, PVDF (natural) 0.5 to 4 inch 198 864 506

Fluid Conditions

515/3-8510-XX Sensor Pressure/Temperature Ratings:

Polypropylene Body:

• 12.5 bar (180 psi) max. @

20 °C (68 °F)

• 1.7 bar (25 psi) max. @

90 °C (194 °F)

PVDF Body:

• 14 bar (200 psi) max @

20 °C (68 °F)

• 1.7 bar (25 psi) max @

100 °C (212 °F)

319 Wet-Tap Assembly

Pressure/Temperature Ratings:

• 7 bar (100 psi) max. @ 25 °C (77 °F)

• 1.4 bar (20 psi) max. @ 66 °C (150 °F)

11. Rotor Replacement Procedure

1. To remove the rotor, insert a small screwdriver between the rotor and the ear of the sensor.

2. Twist the screwdriver blade to flex the ear outward enough to remove one end of the rotor and pin. DO NOT flex the ear

any more than necessary! If it breaks, the sensor cannot be repaired.

3. Install the new rotor by inserting one ear into the hole, then flex the opposite ear back enough to slip rotor into place.

10. Order Information

12. Specifications

General Data

Flow Rate Range: 0.3 to 6 m/s (1 to 20 ft/s)

Linearity: ±1% of maximum range

Repeatability: ±0.5% of maximum range

Pipe Size Range: 15 to 900 mm (0.5 to 36 in.)

Cable Length: 7.6 m (25 ft) can splice up to 60 m (200 ft) without

amplification

Cable type: 2-conductor twisted pair with shield

Materials

Sensor Assembly: Various thermoplastics available. Refer to section 10 for

details.

Electrical

Source Impedance: 8 kΩ

Quality Standards

• FM, CE

• Manufactured under ISO 9001

120

160

200

0 40 80 120 160 200

-18 4 27 49 71 93

°F

°C

psi

bar

240

115

515/3-8510-XX - PVDF

515/3-8510-XX - Polypropylene

319 Wet-Tap

PRINTED ON RECYCLED PAPER

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