wtw MIQ/2-MOD User manual

ba75973e01 07/2012
IQ SENSOR NET
MIQ/2-MOD
Operating Manual
Modbus
master
Modbus module
Further
Modbus
devices
Further
Modbus
devices
Modbus RTU / RS 485
Controller
MIQ/MC2
Modbus RTU and RS 485 connection
for the IQ SENSOR NET
System 2020 XT CONNECT and System 2020 XT USB

MIQ/2-MOD
2ba75973e01 07/2012
Copyright © Weilheim 2012, WTW GmbH
Reproduction in whole - or even in part - is prohibited without the
express written permission of WTW GmbH, Weilheim.
Printed in Germany.
The latest version of the present operating manual can be
found on the Internet under www.WTW.com.

MIQ/2-MOD Contents
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Modbus RTU and RS 485 connection for
the IQ SENSOR NET System
2020 XT (CONNECT / USB)
1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 How to use this component operating manual . . . . . . . . . 5
1.2 Modbus and IQ SENSOR NET System 2020 XT (CONNECT /
USB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Safety information in the operating manual . . . . . 7
2.1.2 Safety signs on the product . . . . . . . . . . . . . . . . . 7
2.1.3 Further documents providing safety information . 7
2.2 Safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1 Authorized use . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.2 Requirements for safe operation . . . . . . . . . . . . . 8
2.2.3 Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 User qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Interface for the Modbus RTU . . . . . . . . . . . . . . . . . . . . .11
3.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Modbus checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Connecting the Modbus cable . . . . . . . . . . . . . . . . . . . . 13
3.4 Setting the Modbus interface parameters . . . . . . . . . . . 15
3.5 Transmitted sensor data . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.2 Sensor administration under Modbus . . . . . . . . 17
3.5.3 Sensor data block . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.4 Data formats . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6 Modbus query . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 What to do if ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5.1 IQ SENSOR NET component, MIQ/2-MOD . . . . . . . . . . . 27

Contents MIQ/2-MOD
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MIQ/2-MOD Overview
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1Overview
1.1 How to use this component operating manual
The present operating manual complements the system operating
manual for the IQ SENSOR NET System 2020 XT (CONNECT / USB). Is
contains the description of the MIQ/2-MOD module.
File this operating manual directly behind the system operating manual.
Structure of the
IQ SENSOR NET operating
manual
Fig. 1-1 Structure of the IQ S ENSOR N ET operating manual
The IQ SENSOR NET operating manual has a modular structure like the
IQ SENSOR NET system itself. It consists of the system operating man-
ual and the operating manuals of all the components used.
The space in the ring binder behind the system operating manual is
intended for filing the component operating manuals. Please file all
component operating manuals here so that all information is quickly
available in one location.
IQ Sensor Net Operating Manual
System
Operating
Manual
(Ring Binder)
IQ Sensor
Operating
Manual
MIQ Module
Operating
Manual
MIQ Terminal
Operating
Manual
Component Operating Manuals

Overview MIQ/2-MOD
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1.2 Modbus and IQ SENSOR NET System 2020 XT (CONNECT /
USB)
System communication The functional units of the IQ SENSOR NETSystem 2020 XT (CONNECT /
USB) are connected with one another via a common line (Fig. 1-2).
The line consists of two wires and a shield. It transports digital informa-
tion between the controller and the other modules. At the same time,
the line is used to supply all modules with electrical voltage from a
power supply unit. The power supply unit is only required for power
supply and is not used in the system communication.
With the -MOD option, the MIQ/2-MOD module upgrades the system
communication by a Modbus interface. Via this interface, sensor data
can be queried with the Modbus RTU protocol. The Modbus interface
(RS 485) also enables a direct point-to-point connection from an
IQ SENSOR NET system to a Modbus master (e.g. PC or PLC).
Fig. 1-2 Functional units of the IQ S ENSOR N ET System 2020 XT (C ONNECT /
USB)with connection to the Modbus
All other general information on components, functions and
operation of the IQ SENSOR NET system System
2020 XT (CONNECT / USB) is given in the system operating
manual.
IQ Sensor
Power supply
Output
Valve module
for
sensor cleaning
Profibusmodul
Modbus
master
Modbus module
Modbus RTU / RS 485
Controller
MIQ/MC2

MIQ/2-MOD Safety
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2 Safety
2.1 Safety information
2.1.1 Safety information in the operating manual
This operating manual provides important information on the safe oper-
ation of the product. Read this operating manual thoroughly and make
yourself familiar with the product before putting it into operation or
working with it. The operating manual must be kept in the vicinity of the
product so you can always find the information you need.
Important safety instructions are highlighted in this operating manual.
They are indicated by the warning symbol (triangle) in the left column.
The signal word (e.g. "CAUTION") indicates the danger level:
WARNING
indicates a possibly dangerous situation that can lead to serious (irre-
versible) injury or death if the safety instruction is not followed.
CAUTION
indicates a possibly dangerous situation that can lead to slight (revers-
ible) injury if the safety instruction is not followed.
Note
indicates a possibly dangerous situation where goods might be dam-
aged if the actions mentioned are not taken.
2.1.2 Safety signs on the product
Note all labels, information signs and safety symbols on the product. A
warning symbol (triangle) without text refers to safety information in this
operating manual.
2.1.3 Further documents providing safety information
The following documents provide additional information, which you
should observe for your safety when working with the measuring sys-
tem:
Operating manuals of other components of the IQ SENSOR NET sys-
tem (power packs, controller, accessories)
Safety datasheets of calibration and maintenance equipment (e.g.
cleaning solutions).

Safety MIQ/2-MOD
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2.2 Safe operation
2.2.1 Authorized use
The authorized use of the MIQ/2-MOD consists of its use as an inter-
face to a Modbus. Only the operation and running of the product
according to the instructions and technical specifications given in this
operating manual is authorized (see chapter 8 TECHNICAL DATA). Any
other use is considered unauthorized.
2.2.2 Requirements for safe operation
Note the following points for safe operation:
The product may only be operated according to the authorized use
specified above.
The product may only be supplied with power by the energy sources
mentioned in this operating manual.
The product may only be operated under the environmental condi-
tions mentioned in this operating manual.
The product may not be opened.
2.2.3 Unauthorized use
The product must not be put into operation if:
it is visibly damaged (e.g. after being transported)
it was stored under adverse conditions for a lengthy period of time
(storing conditions, see chapter 8 TECHNICAL DATA).
2.3 User qualification
Target group The IQ SENSOR NET system was developed for online analysis. Some
maintenance activities, e.g. changing the membrane caps in D.O. sen-
sors, require the safe handling of chemicals. Thus, we assume that the
maintenance personnel is familiar with the necessary precautions to
take when dealing with chemicals as a result of their professional train-
ing and experience.

MIQ/2-MOD Safety
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Special user qualifications The following installation activities may only be performed by a quali-
fied electrician:
Connection of the MIQ/PS power supply module to the power line
(see MIQ/PS module manual).
Connection of external, line voltage-carrying circuits to relay con-
tacts (see module manual of the relay output module).
WARNING
A circuit (except for the power supply connections), that is connected
to an IQ SENSOR NET component, must not feed any voltages or cur-
rents that are not allowed. It has to be made sure that the circuit at any
time meets all requirements of a
Limited circuit or Limited Power as
well as of
SELV (Safety Extra Low Voltage). These include the follow-
ing limiting value specifications:
AC voltage: max. 30 V effective / 42.4 V peak
DC voltage: max. 60 V
Current limit: max. 8 A
Power output limitation: max. 150 VA

Safety MIQ/2-MOD
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MIQ/2-MOD Interface for the Modbus RTU
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3 Interface for the Modbus RTU
The MIQ/2-MOD Modbus module enables to connect the
IQ SENSOR NET System 2020 XT (CONNECT / USB) with all the sensors
connected to it to the digital connection of a superordinate process con-
trol.
All other general information on components, functions and operation
of the IQ SENSOR NET System 2020 XT (CONNECT / USB) is given in
the system operating manual.
3.1 Scope of delivery
The scope of delivery of the MIQ/2-MOD module comprises:
MIQ/2-MOD
Accessory set, including:
– 4 x cable glands (clamping range 4.5-10 mm) with seals and blind
plugs
– 4x ISO blind nuts M4 with suitable cheese-head screws and plain
washers
– 2x countersunk screws M3x8 to close the module lid
(+ 2 replacement screws)
– 1 x contact base with fixing screws
Operating manual.
Further instructions for the installation and operation of a
Modbus network are given on the Internet under
www.Modbus.org. Especially recommendable is the
"Aufbaurichtlinie PROFIBUS/FMS" (installation guideline)
issued by the PNO PROFIBUS user organization, (PNO
order number 2.111) with many practical installation tips
that apply to Modbus systems as well.

Interface for the Modbus RTU MIQ/2-MOD
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3.2 Modbus checklist
The following checklist supports you when planning, projecting and
installing a Modbus plant with the IQ SENSOR NET. For smooth
operation, you should be able to answer all questions with "Yes".
Is the [bus system] (bus segment) installed without branch lines?
Was the correct Modbus cable used (cord type A according to
EN 50170)?
Are the poles of the signal lines A line and B line correctly connected
at all bus connections?
Is it guaranteed that there is no short-circuit between A line, B line
and cable shielding?
Is the shielding installed free of interruptions?
Are the guidelines for shielding and grounding being observed, and
doesn't any unallowed potential equalization current flow
via the shielding?
Is the maximum cable length (per bus segment) observed for the
corresponding baud rate?
Do all devices support the required baud rate?
Are exactly two terminators switched on at the ends of the [bus
system] (bus segment)?
Are the terminators supplied with voltage so the following applies:
UB line - UA line > + 500 mV?
Do all devices have individual bus addresses?
After changing the bus address, have the devices been restarted
(switched off and on again)? Note: The IQ SENSOR NET does not
have to be restarted.
Do the addresses projected in the master correspond to the actual
addresses?
After commissioning:
Do all devices signal error-free behavior?
Is it guaranteed that the Modbus master has consistent access
to the 16 byte sensor data structure?

MIQ/2-MOD Interface for the Modbus RTU
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3.3 Connecting the Modbus cable
The Modbus cable is connected to the IQ SENSOR NET using a 9-pin D-
SUB connector on the top of the housing. As connector on the cable
side, we exclusively recommend one of the following two connectors.
Manufacturer: Phoenix Contact GmbH & Co. KG
Flachsmarkt 8
32825 Blomberg
Germany
http://www.phoenixcontact.com
Types: VS-09-PROFB-SC
(Phoenix article no. 1654549, with screwed contacts,
available from WTW under the order no. 902 888)
or: VS-09-PROFB-SP
(Phoenix article no. 1654345, with spring contacts)
To remove the blind plug, lift the safety bracket with a suitable screw
driver at both clamps on the left and right side (see Fig. 3-1).
Fig. 3-1 Removing the safety bracket
Note
To prevent the enclosure of the IQ SENSOR NET from being penetrated
by water the following must be observed:
Use connectors recommended by WTW only.
When the connector is removed, the connection socket of the
IQ SENSOR NET must be closed with the blind plug and secured with
the safety bracket.
1 Safety bracket
Power
!
OK
1

Interface for the Modbus RTU MIQ/2-MOD
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Fig. 3-2 IQ S ENSOR N ET with Phoenix connector
Pin assignment of the
connector
* Wire colors when using a standard PROFIBUS cable.
All cables with electrical characteristics according to EN
50170 are suitable as a Modbus cable (e.g. all Profibus
cables).
approx. 100 mm
Pin Color* Name Function
1-
2-
3Red B line Positive RxD/TxD according to
RS 485 specification
4RTS Request To Send
5GND BUS Reference potential for data lines and
terminating resistors
6+5 V BUS Supply voltage for
terminating resistors
7-
8Green A line Negative RxD/TxD
according to RS 485 specification
9-

MIQ/2-MOD Interface for the Modbus RTU
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3.4 Setting the Modbus interface parameters
The setting of the Modbus interface parameters (RS 485 interface) is
done in the menu,
MODBUS Konfiguration .
Settings
Proceeding:
setting the interface
parameters
Please observe the operating manual of the connector.
Setting Selection/Values Description
Device Address 1 ... 247 Device address of
the IQ SENSOR NET
Baud rate 1200
2400
4800
9600
19200
38400
57600
Baud rate
Parity None
Even
Odd
Parity
None
(2 stop bits)
Even
(1 stop bit)
Odd
(1 stop bit)
1Using <S>, open the Settings menu.
2 Press <> and <OK> to select and confirm the menu
item,
Settings bus interfaces .
3Press <> and <OK> to select and confirm the bus
interface.

Interface for the Modbus RTU MIQ/2-MOD
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3.5 Transmitted sensor data
3.5.1 Overview
Data transmission is carried out via the RS 485 interface with the Mod-
bus RTU protocol.
Transmitted sensor data The following data for a sensor is transmitted to the Modbus master as
a consistent data block:
Sensor number (Sxx)
Sensor status
Sensor model
Status info of sensors
Measuring mode
Measured value status (main and secondary measured value)
Main measured value
Secondary measured value
4Edit the setting table.
To accept all settings, you have to highlight the
Save and
quit
menu item at the lower end of the setting table and to
confirm with <OK>. If you exit the setting table via <M>,
<ESC>/
Quit or the Quit menu item, all changes are
ignored.

MIQ/2-MOD Interface for the Modbus RTU
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Sensor data block The datasets of the sensors are made available to the Modbus master
in a sensor datablock in the IQ SENSOR NET.
Query and response
telegram
Data transmission takes place via query and response telegrams. The
form of the telegrams is determined by the Modbus RTU protocol.
The Modbus master transmits a query telegram with a Modbus com-
mand to the Modbus slave (here, the IQ SENSOR NET). The Modbus
slave transmits a response telegram with the requested data from the
sensor data block or an error message.
Supported
Modbus commands
The IQ SENSOR NET provides the data block for read access only. Writ-
ing Modbus commands are not carried out.
3.5.2 Sensor administration under Modbus
Preparation of the IQ SENSOR NET for communication with the Modbus
may require, e.g. the following:
Creating an IQ SENSOR NET system with specific assignment of sen-
sor numbers to sensors
Creating several IQ SENSOR NET systems with the identical assign-
ment of sensor numbers to sensors
Changing the order of the sensors in an already installed system
The transmitted data of all IQ SENSOR NET sensors is given
in the WTW document, "IQ SENSOR NET sensors: encoded
data for field bus communication" (ba75560de). It is regu-
larly updated when new sensors are introduced and when
the sensor software is changed (if it concerns the transmit-
ted sensor data). The latest version is available on the
Internet, in the download area for operating manuals.Use
the search function for the download and search for
"ba75560de".
Check the transmitted data for agreement of the requested
and transmitted sensor number (Sxx) before any further
processing.
Modbus commands Command code
Read Input Register 04h
Read Discrete Inputs 02h
Read Holding Register 03h
Read Coils 01h

Interface for the Modbus RTU MIQ/2-MOD
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Creating the assignment
of sensor numbers
You want to install an IQ SENSOR NET system and, at the same time, to
create a specific sequence of sensor number assignments to the sen-
sors.
Changing the assignment
of sensor numbers
You want to change the assignment of sensor numbers to the sensors
in an already running IQ SENSOR NET system.
Creating the identical
assignment of sensor
numbers in several
systems
You want to install several identical IQ SENSOR NET systems and, at
the same time, to create the same sequence of sensor number assign-
ments to the sensors in all systems.
1Carry out a system start without any sensors (see system oper-
ating manual).
2 Connect the sensors to the system in the required order. With
each sensor wait until the system has recognized the sensor.
1Unplug all sensors from the IQ SENSOR NET.
When the inactive datasets are deleted, all settings for the
sensors are deleted as well.
2Delete all inactive datasets in the list of sensors (see System
operating manual, chapter
Deleting inactive datasets of sen -
sors ).
3 Connect the sensors to the system in the required order. For
each sensor, wait until the sensor is recognized by the system
(see System operating manual, chapter Installation).
1Carry out a system start without any sensors (see System
operating manual, chapter Installation).
2 Connect the sensors to the system in the required order. For
each sensor, wait until the sensor is recognized by the system
(see System operating manual, chapter Installation).
3Repeat steps 1 and 2 for all other systems and, while doing so,
keep to exactly the same order when connecting the sensors.

MIQ/2-MOD Interface for the Modbus RTU
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3.5.3 Sensor data block
The data block contains the data of the sensors in the order of their reg-
istering on the IQ SENSOR NET (Sxx number).
The data of a sensor are stored in 8 registers each.
Thus, the sensor data block consists of altogether 16 registers. Each
register contains 2 bytes. The bytes 0 and 1 form register 0001, the
bytes 2 and 3 form register 0002, etc.
Modbus Information Data format
Register Bit Data type Bit
Sensor S01
0001 1-8 1 [= sensor number (S01)] (Int 8) 7-0
0001 9-16 Sensor status (Int 8) 7-0
0002 1-16 Sensor model (Int 16) 15-0
0003 1-16 Status info (Int 16) 15-0
0004 1-8 Measuring mode (Int 8) 7-0
0004 9-16 Measured value status (Int 8) 7-0
0005 1-16 Main measured value (IEEE-754 floating point, 32-
bit)
(Float 32) 31-16
0006 1-16 Main measured value (IEEE-754 floating point, 32-
bit)
(Float 32) 15-0
0007 1-16 Secondary measured value (IEEE-754 floating point,
32-bit)
(Float 32) 31-16
0008 1-16 Secondary measured value (IEEE-754 floating point,
32-bit)
(Float 32) 15-0

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* MSB = Most significant bit, LSB = Least significant bit
3.5.4 Data formats
The sensor data in the sensor data block (see section 3.5.3) are avail-
able in the Float 32, INT16 and INT8 data formats.
Float 32 The data for the main and secondary measured values are transmitted
in the IEE-754 standard 32-bit floating point format.
Sensor S02
0009 1-8 2 [= sensor number (S02)] (Int 8) 7-0
0009 9-16 Sensor status (Int 8) 7-0
0010 1-16 Sensor model (Int 16) 15-0
0011 1-16 Status info (Int 16) 15-0
0012 1-8 Measuring mode (Int 8) 7-0
0012 9-16 Measured value status (Int 8) 7-0
0013 1-16 Main measured value (IEEE-754 floating point, 32-
bit)
(Float 32) 31-16
0014 1-16 Main measured value (IEEE-754 floating point, 32-
bit)
(Float 32) 15-0
0015 1-16 Secondary measured value (IEEE-754 floating point,
32-bit)
(Float 32) 31-16
0016 1-16 Secondary measured value (IEEE-754 floating point,
32-bit)
(Float 32) 15-0
Modbus Information Data format
Register Bit Data type Bit
The counting method of the Modbus registers and Modbus
bits and the allocation of MSB and LSB is different from the
usual method of most programming languages.
Modbus Usually
Counting start of the register 1 0
MSB* allocation of the register Bit 1 Bit 15
LSB* allocation of the register Bit 16 Bit 0