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Polar Electro DV-1010 User manual

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Page 1
SERVICE MANUAL
DVD PLAYER
POLAR DV-1010, DV-1510,
DV-2010
(For MTK)
Page 2
Contents
Front cover ..............................................................................01-01
Contents.................................................................................. 02-02
Block diagrams for the DVD player ...................................... 03-08
Major functions of the IC of the DVD player ........................ 15-15
Maintenance procedures for the DVD player ........................ 16-23
Page 3
Block diagram for the operating principle of the DVD decoding board
+3.3V, +5V and ±12V stabilized power
supplies provided by the power board
Interface of the laser
head
RF preamplification
circuit
Digital servo processor
Control decoding single-chip
microcomputer MT1379
control.
Feeding motor
Focusing coil
Trace searching
coil
Principal axis
motor
Disc tray ingress and
egress controller
D6208
Audio output AV2388
Disc tray motor
drive
Focusing, trace searching and feeding servo
drivers
CD5954
VF digital-analog converter
N/P system encoder
Audio D/A converter
Video output
Page 4
Block diagram for the power supply part of the DVD player
Faceplate power
supply

12V
-
12V

5
V

3.3
V
~220V
Switch transformer
Switch tube control.
Filter by the filter capacitor after
diode rectification.
Power switch control
Switch tube IEA1522
Page 5
Block diagram for the faceplate part of the DVD player
Signals DATA, STB and
BCK of decoding board
output.
VFD display drive
Matrix circuit button
VFD screen
Faceplate
b
utton
AC 3.3V, +5V, -25V from power
board
Page 6
Block diagram for the karaoke part of the DVD player
Microphone input
Preamplifier 4558
AF amplifier
VOLUME
CONTROL OF THE
MICROPHONE
Two-channel output
AF signal
Page 7
Diagram of the servo mechanism of the DVD player
Principal axis motor
Laser beam
Optical detector
Object
lens
Focusing
ad
j
ustmen
t
Tracking
control
Laser tube
Gliding mechanism of the light head
Focusing servo: makes the
focus match the information
side of a CD
Tracking servo: makes the light
beam track the sound track.
Feeding servo: moves the
whole light head mechanism.
APC: controls the constant
laser output.
Principle axis servo: Keeps CD in
CLV revolution.
Compact Disc
Page 8
Major functions of the IC feet
1. MT1336E function: RF single preamplifier.
2. MT1379 function: digital signal processor; central processing; MPEG
decoding, VF coder.
3. 5954 function: drive chip.
4. WM8746; audio D/A converter;
5. KM16x256K function: random dynamic processor.
6. 29F800T function: flash memory (FLASH).
Other ICs:
7. 16312 function: IC faceplate function control.
8. 4558 function: operation amplifier.
EJS7928 interface figure
Page 9
Maintenance procedure for the power supply part is as follows:
Measure if there is any voltage at
the power supply input rectification
unit.
Check if the switch tube is
defective or not.
The rectifying diodes are broken.
Replace them.
Replace the switch tube of the
power supply.
Measure the output voltage of the
switch transformer to find out if it
is normal or not.
Check the power board part.
The transformer is broken.
YES
NO
YES
YES
YES
NO
YES
NO
NO
NO
YES
NO
No reaction when the machine is
turned on, then check if the
external voltage complies with
the requirements.
Check the voltage of the power
supply.
Open the casing to check if the
safety fuse is all right.
Replace it with a new safety fuse of
the same model (note: the power plug
must be disconnected.).
Check if the power supply switch
is all right. Replace the power supply switch.
YES
Page 10
Check if the big filtering capacitor
is normal or not.
The power board is OK.
Replace it with a capacitor of the
same model.
YES
NO
YES
YES
YES
NO
NO
NO
Check if the output standard voltage
of the switch transformer is normal
or not.
Maintain using the maintenance
method adopted for the power
supply card.

Insert the power terminal in
place.
Check if the rectifying diodes
are normal or not.
Replace the diodes of the same
model as the broken diodes.
Check if the output plug board of
the power supply has been inserted
properly or not.