Polaris scientific Uv-1 Service manual

PRODUCT SPECIFICATIONS

Part Number

GPM (LPM)

Rated Life

(hrs)

Lamp

Watts

Voltage

50/60Hz

Visual

Warning

Audible

Warning

# of Lamps

Port Size

I/O

Water

Chamber

Timer

Length

Width

Max.

Pressure

Working

Temp.

Wavelength

Microjoules

UV-1C 1

(3.8) 9,000 10W 110V/220V LED BUZZER 1 1/4” MNPT STAINLESS

304 10.47” 2” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-2C 2

(7.57) 9,000 14W 110V/220V LED BUZZER 1 1/4” MNPT STAINLESS

304 13.74” 2.5” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-6C 6

(22.71) 9,000 24W 110V/220V LED INDICATOR

w/ALARM 1 1/2” MNPT STAINLESS

304 23.23” 2.5” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-8C 8

(30.28) 9,000 32W 110V/220V LED INDICATOR

w/ALARM 1 3/4” MNPT STAINLESS

304 27.87” 2.5” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-12C 12

(45.52) 9,000 39W 110V/220V LED INDICATOR

w/ALARM 1 3/4” MNPT STAINLESS

304 36.81” 2.5” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-24B 24

(90.85) 9,000 39W 110V/220V LED INDICATOR

w/ALARM 2 1” MNPT STAINLESS

304 36.93” 3.5” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-36B 36

(136.27) 9,000 39W 110V/220V LED INDICATOR

w/ALARM 3 1.5” MNPT STAINLESS

304 36.93” 5.5” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-50B 50

(189.27) 9,000 39W 110V/220V LED INDICATOR

w/ALARM 4 1.5” MNPT STAINLESS

304 36.93” 5.5” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-60B 60

(227.12) 9,000 39W 110V/220V LED INDICATOR

w/ALARM 52”OR 2.5”

FLANGE STAINLESS

304 36.93” 5.5” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-80B 80

(302.83) 9,000 39W 110V/220V LED INDICATOR

w/ALARM 62”OR 2.5”

FLANGE STAINLESS

304 36.93” 6.26” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

UV-100B 100

(378.54) 9,000 39W 110V/220V LED INDICATOR

w/ALARM 82”OR 2.5”

FLANGE STAINLESS

304 36.93” 8.62” 125 PSI 35oF - 104oF

(1.67oC - 40oC) 254 nm 30 mJ/cm2

P.O. Box 2235 Chino Hills, CA 91709 • USA

DISTRIBUTED BY:

UV Performance

Polaris Scientic UltravioletTM Sterilization Systems germicidal lamps are specially designed

Ultraviolet radiation lamps which produce a rated wavelength of 254nm. Ultraviolet radiation

in the 200-300 nm range is very eective in killing microorganisms such as bacteria, virus,

mold and yeast.

Polaris Scientic UltravioletTM Sterilization Systems are ideal for use in drinking water, waste

water and ground water remediation. They are also ideal for bottling plants, pharmaceutical

applications, semiconductor sterilization and the food industry.

Ballast

Polaris Scientic UltravioletTM Sterilization Systems utilize a natural quartz sleeve to protect

the lamp and allow the maximum amount of UV rays to penetrate and disinfect the water.

Polaris Scientic UltravioletTM Sterilization Systems are your best choice in Ultraviolet

Sterilization.With their durable construction, high quality quartz sleeve and performance

lamps you simply can’t go wrong!

RRoHoHSS

CCOOMMPLPLIIANAN TT

Your best choice in Ultraviolet Sterilization

For models: UV-1, UV-2, UV-6, UV-8C, UV-12C, UV-24B  UV-100B

Ultraviolet Sterilization System

Installation Instructions

& Owner’s Manual

Page 9

TABLE OF CONTENTS PARTS & ACCESSORIES

Part

Number Lamp Quartz

Sleeve

Electronic

Ballast Additional Accessories Specic to Your UV System

UV-1C GL10SE4P QS 10 EB-1024 UV-NUT-1 - - UV-SEAL UV-PLUG

UV-2C GL14SE4P QS 14 EB-1024 UV-NUT-1 - - UV-SEAL UV-PLUG

UV-6C GL24SE4P QS 24 EB-2439 UV-NUT-1/UV-NUT-2 - - UV-SEAL UV-PLUG

UV-8C GL39SE4P QS 32 EB-2439 UV-NUT-1/UV-NUT-2 UV-32 SPRING - UV-SEAL UV-PLUG

UV-12C GL39SE4P QS 39 EB-2439 UV-NUT-1/UV-NUT-2 UV-39 SPRING - UV-SEAL UV-PLUG

UV-24B GL39SE4P QS 39 EB-2439 UV-NUT-1/UV-NUT-2 UV-39 SPRING UV-TIMER UV-SEAL UV-PLUG

UV-36B GL39SE4P QS 39 EB-2439 UV-NUT-1/UV-NUT-2 UV-39 SPRING UV-TIMER UV-SEAL UV-PLUG

UV-50B GL39SE4P QS 39 EB-2439 UV-NUT-1/UV-NUT-2 UV-39 SPRING UV-TIMER UV-SEAL UV-PLUG

UV-60B GL39SE4P QS 39 EB-2439 UV-NUT-1/UV-NUT-2 UV-39 SPRING UV-TIMER UV-SEAL UV-PLUG

UV-80B GL39SE4P QS 39 EB-2439 UV-NUT-1/UV-NUT-2 UV-39 SPRING UV-TIMER UV-SEAL UV-PLUG

UV-100B GL39SE4P QS 39 EB-2439 UV-NUT-1/UV-NUT-2 UV-39 SPRING UV-TIMER UV-SEAL UV-PLUG

Safety Instructions ..................................... 1

Operation & Maintenance ......................... 2-3

Warning Systems ......................................... 4

Installation ..................................................... 5-6

Troubleshooting Guide .............................. 6-7

Water Chemistry ........................................... 7

Warranty Information ................................. 8

Parts & Accessories ...................................... 9

Product Specications ................................ 10

CAUTION

EYE PROTECTION

ELECTRICAL WARNING

PROTECTIVE GROUND

FRAGILE

LEGEND

UV-8C

UV-24B

UV-PLUG

Plastic Plug for Nuts

for Models

UV-1C – UV-100B

UV-32SPRING

Stainless Steel Spring

for Model UV-8C

UV-NUT-2

Stainless Steel Short Nut

for End Plug

for Models UV-8C – UV-100B

UV-TIMER

Counter/Timer

for Models UV-24B – UV-100B

UV-39SPRING

Stainless Steel Spring

for Model UV-12C – UV-100B

EB-1024

Ballast for 10W-17W 110V/220V

for Models UV-1C & UV-2C

GL10SE4P

10W 212mm Germicidal Lamp

Single End 4 Pin 254nm

for Models AUV-1C

GL14SE4P

14W 287mm Germicidal Lamp

Single End 4 Pin 254nm

for Models AUV-2C

GL24SE4P

24W 436mm Germicidal Lamp

Single End 4 Pin 254nm

for Models AUV-6C

GL32SE4P

32W 645mm Germicidal Lamp

Single End 4 Pin 254nm

for Models AUV-8C

GL39SE4P

39W 843mm Germicidal Lamp

Single End 4 Pin 254nm

for Models AUV-12C – AUV-100B

QS10

Quartz Sleeve 245mm

for 10W UV Lamp

for Model AUV-1C

QS14

Quartz Sleeve 331mm

for 14W UV Lamp

for Model AUV-2C

QS24

Quartz Sleeve 535mm for

24W UV Lamp

for Model AUV-6C

QS32

Quartz Sleeve 665mm

for 32W UV Lamp

for Model AUV-8C

QS39

Quartz Sleeve 890mm

for 39W UV Lamp

for Models AUV-12C – AUV-100B

EB-2439

Ballast for 24W-39W 110V/220V

for Models UV-6C – UV-100B

UV-SEAL

Seal for Sleeve and Nut

for Models

UV-1C – UV-100B

UV-NUT-1

Stainless Steel Long Nut

for Wire Connection

for Models UV-1C – UV-100B

UV-100B

WARNING - to guard against injury, basic safety precautions should be

observed, including the following:

1. READ AND FOLLOW ALL SAFETY INSTRUCTIONS.

2. CAUTION - Disconnect power before servicing.

3. DANGER - To avoid possible electric shock, special care should be taken

since water is present near electrical equipment. Unless a situation is

encountered that is explicitly addressed by the provided maintenance

and troubleshooting sections, do not attempt repairs yourself, refer to an

authorized service technitian.

4. Carefully examine the disinfection system after installation. It should not be

plugged in if there is water on parts not intended to be wet.

5. Do not operate the disinfection system if it has a damaged cord or plug, if it

is malfunctioning or if it is dropped or damaged in any manner.

6. Always disconnect water ow and unplug the disinfection system before

performing cleaning or maintenance activities. Never yank the cord to

remove from an outlet; grasp the wall plug and pull to disconnect.

7. Do not use this disinfection system for other than intended use (potable

water applications). The use of attachments not recommended or sold by

the manufacturer/distributor may cause an unsafe condition.

8. Intended for indoor use only. Do not install this disinfection system where

it will be exposed to the weather or to temperatures below freezing. Do not

store this disinfection system where it will be exposed to the weather. Do

not store this disinfection system where it will be exposed to temperatures

below freezing unless all water has been drained form it and the water

supply has been disconnected.

9. Read and observe all the important notices and warnings on the water

disinfection system.

10. If an extension cord is necessary, a cord with a proper rating should be used.

A cord rated for less Amperes or Watts than the disinfection system rating

may overheat. Care should be taken to arrange the cord so that it will not be

ripped over or pulled.

11. SAVE THESE INSTRUCTIONS.

WARNING: The UV light given o by this unit can cause serious burns to

unprotected eyes and skin. Never look directly at an illuminated UV lamp. When

performing any work on the UV disinfection system always unplug the unit rst.

Never operate the UV system while the UV lamp is outside of the UV chamber.

Note: The UV lamp inside of the disinfection system is rated at an eective life of approximately 9000

hours. To ensure continuous protection, replace the UV lamp annually.

Polaris Scientic UltravioletTM warrants the ultraviolet disinfection system’s hardware

and electrical systems to be free from defects in material and workmanship for a period

of ve (5) years from the date of purchase by the original owner on a pro-rated basis.

Polaris Scientic UltravioletTM warrants the ultraviolet lamps and sensor probes to be free

from defects in material and workmanship for a period of one (1) year and the reactor

chamber for a period of seven (7) years. The warrantor will at its option and expense, either

repair or replace such units subject to the following conditions, exceptions, and exclusions.

Conditions, Exceptions, And Exclusions

The foregoing limited Warranty is subject to the following terms and conditions:

1. Water passed through the unit must fall within the following parameters:

a) Iron: <0.3 ppm (0.3 mg/L)

b) Hardness*:<7 gpg (120 mg/L)

c) Turbidity: < 1 NTU

d) Manganese: < 0.05 ppm (0.05 mg/L)

e) Tannins: < 0.1 ppm (0.1 mg/L)

f) UV Transmittance: > 75% (call factory for recommendations on

applications where UVT < 75%)

* Where total hardness is less than 7 gpg, the water should be softened

Warranty will be void, if the proper steps are not taken to ensure that these

impurities are not present.

2. This limited Warranty shall not apply to any unit which has been repaired or altered by

anyone other than the Warrantor or by a person authorized by the Warrantor, nor to any

units which have been subject to misuse, neglect, or accident. Do not remove any of the

products labels. Warranty will be deemed null and void if any of the products original

labels are removed.

3. This limited Warranty runs exclusively to the original Consumer and with respect to the

original installation only.

4. WARRANTOR SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR

CONSEQUENTIAL DAMAGES.

5. This limited Warranty excludes the cost of labor in removing any defective unit or

installing any replacement unit. This limited Warranty applies only to a unit when

returned to the Warrantor at the owner’s expense and in accordance with shipping

instructions received from the Warrantor.

Page 8 Page 1

WARRANTY INFORMATION SAFETY INSTRUCTIONS

Page 2 Page 7

OPERATION & MAINTENANCE INSTRUCTIONS TROUBLESHOOTING GUIDE & WATER CHEMISTRY

• Always disconnect power before performing any work on the

ultraviolet disinfection system.

• Regularly inspect your disinfection system unit to ensure the UV light

is still glowing.

• Replace the UV lamp annually (or biennially if seasonal use) to ensure

a high bacteria and virus kill rate.

• Always drain the UV system when closing a cabin/cottage or leaving

the unit in an area subject to freezing temperatures.

A. UV Lamp Replacement

To replace the lamp, there is NO need to disconnect the system from the water supply,

nor to drain the water from the reactor chamber. Lamp replacement is a quick and

simple procedure requiring no special tools. The UV lamp must be replaced after

9,000 hours of continuous operation (approximately one year) in order to ensure

adequate disinfection.

UV1, UV2, UV6, UV8C, UV12C, UV24B  UV100B

1. Disconnect main power source and allow the unit to power down. Remove the

lamp connector by sliding the metal retaining ring away from the body of the

connector. Remove the lamp form the reactor chamber. Separate the lamp from

the connector. Do not twist the lamp from the connector, simply slide the two

apart. Avoid touching the lamp on the glass portion. Handling the lamp at the

ceramic ends is acceptable, however if you must touch the lamp glass, please use

gloves, or soft cloth. Fully remove the lamp from the reactor chamber being careful

not to angle the lamp as it is removed from the chamber. If the lamp is removed

on an angle, pressure will be applied on the inside of the quartz sleeve, causing

the sleeve to fracture.

2. To install a new lamp, rst remove the lamp from its protective packaging, again

being careful not to touch the lamp glass itself. Carefully insert the lamp into the

reactor vessel (actually inside the quartz sleeve). Insert the lamp fully into the

chamber leaving about two inches of the lamp protruding from the chamber.

Next, attach the connector to the UV lamp. The connector is “keyed” and will only

allow correct installation in one position. Ensure the connector is fully seated onto

the UV lamp.

3. Once the lamp is fully seated on the connector, slide the connector over the

aluminum retaining nut. Make sure the metal retaining ring on the connector is

pulled away from the body of the connector in order that the connector may slide

fully over the retaining nut. Once the connector is located fully over the retaining

nut, slide the metal ring back into lock the connector in place. As this connector

is keyed to the reactor chamber, make sure the depression on the connector

is located over the ground lug located on the reactor chamber.

SYSTEM STATUS

REMARKS

LAMP STATUS

(GREEN LED)

AUDIBLE

ALARM UV LAMP

ON OFF ON Correct operating conditions, units is

functioning properly

OFF ON OFF The UV lamp is spent, requires replacement

lamp.

UV lamp not connected to power source.

Check connection and reconnect lamp.

Ballast has switched o. To reset ballast

remove power to unit by disconnecting power

cord from electrical plug for a minimum of 30

seconds then reapply power.

LED indicator burnt out or wire lead broken.

Replace LED assembly.

OFF OFF ON LED indicator burnt out or wire lead broken.

Replace LED assembly.

WATER CHEMISTRY

Water quality is extremely important for the optimum performance of your UV system.

The following levels are recommended for installation:

• Iron:<0.3 ppm (0.3 mg/L)

• Hardness *:< 7 gpg (120 mg/L)

• Turbidity: < 1 NTU

• Manganese: < 0.05 ppm (0.05 mg/L)

• Tannins: < 0.1 ppm (0.1 mg/L)

• UV Transmittance: > 75%

(Call factory for recommendations on applications where UVT < 75%)

* Where total hardness is less than 7 gpg, the UV unit should operate eciently provided the quartz sleeve is cleaned

periodically. If total hardness is over 7 gpg, the water should be softened.

If your water chemistry contains levels in excess of those mentioned above, proper

pre-treatment is recommended to correct these water problems prior to the installation

of your UV disinfection system. These water quality parameters can be tested by your local

dealer, or by most private analytical laboratories. Proper pre-treatment is essential for the UV

disinfection system to operate as intended.

Page 6 Page 3

INSTALLATION NOTES & TROUBLESHOOTING GUIDE OPERATION & MAINTENANCE INSTRUCTIONS

Installation Notes

When there is no ow, the water in the cell will become warm, as the UV disinfection system lamp is always on. To

remedy this, run cold water tap anywhere in the house for a minute to ush out the warm water.

As the system requires time to reach its full operating capacity, please allow the disinfection system to operate 3-5

minutes prior to using the water from unit. In addition, to clear any air or debris form the system, open the faucet and

allow water to run through the disinfection system for 2-3 minutes.

Troubleshooting Guide

B. Quartz Sleeve Replacement And/Or Cleaning:

If the water contains any hardness minerals (calcium or magnesium), iron or

manganese, the quartz sleeve will require periodic cleaning. To remove the quartz

sleeve, rst the UV lamp as outlined above:

a) Shut o water supply and drain all lines.

b) Drain the UV chamber (use a small bucket under the unit to prevent a spill),

using drain port provided.

c) Remove nuts from chamber, checking for the free oating spring inside

sleeve at the opposite end to the lamp connection (do not allow quartz

sleeve to fall).

d) Carefully remove O-rings from the quartz sleeve. As the O-ring may tend to

adhere to the quartz sleeve, it is recommended to replace the O-rings annually.

e) Clean the quartz sleeve with a cloth soaked in CLR, vinegar or some other

mild acid and then rinse avoiding the introduction of any water to the inside

of the sleeve.

f) Re-assemble the quartz sleeve with spring in the UV chamber allowing the

sleeve to protrude an equal distance from both ends of the UV chamber.

g) Wet the O-rings and slide onto each end of the quartz sleeve and reassemble

the gland nuts (hand tight is sucient).

h) Re-tighten all connections, turn on water and check for leaks.

i) Re-install the UV lamp and lamp connector as per prior instructions.

j) Reconnect system to power source.

Note: If the system is put on a temporary by-pass or if it becomes contaminated after the disinfection system,

it will be necessary to shock the system with household bleach for a full 20 minutes before resuming use of the water.

CAUTION: When performing any work on the disinfection system unplug the unit rst and

never look directly at the burning UV lamp.

SYMPTOM POSSIBLE CAUSES REMEDY

PRESSURE

DROP

The sediment pre-lter is

clogged

Replace lter cartridge with appropriate

ve micron cartridge. NOTE: Check source

of water supply as uctuations may occur in

source pressure

HIGH

BACTERIA

COUNT

Quartz sleeve is stained or

dirty

Clean sleeve with scale cleaner and eliminate

source staining problem

The UV lamp is spent Replace UV lamp

Change in feedwater quality

Have the source water tested to ensure it is

still within the allowable parameters for use

with this unit

Contamination after

disinfection system

It is imperative that the euent water

stream be shocked with chlorine after the

water leaves the disinfection system the

disinfection system must have a bacteria free

distribution system to work eectively

WARM

PRODUCT

WATER

Common problem caused

by infrequent use Run water

WARM WATER

APPEARS

“MILKY”

Caused by air in the water

lines Run water until air is purged

UNIT LEAKING

WATER

Problem with O-ring seals

(on gland nuts and/or

sensor probe on monitored

units)

Ensure the O-ring is in place, check for cuts or

abrasions, clean O-ring, moisten with water

and re-install, replace if necessary

Condensation on reactor

chamber caused by

excessive humidity

Check location of disinfection system and

control humidity

Inadequate inlet/outlet port

connections

Check thread connections, re-seal with Teon

tape and re-tighten

UV-12C

UV-6C

Page 4 Page 5

WARNING SYSTEMS INSTALLING YOUR DISINFECTION SYSTEM

• The complete water system, including any pressure or hot water tanks, must be

sterilized before start up by ushing with chlorine (household bleach) to destroy

any residual contamination.

• The disinfection system should be connected to a ground fault interrupter.

• The disinfection system is intended for indoor use only, do not install disinfection

system where it may be exposed to the weather.

• Install the disinfection system on cold water line only.

• If treating the entire house, install the disinfection system before any branch lines.

• Ideally, your disinfection system should be the last treatment your water receives

prior to use.

• A 5 micron sediment lter must precede the disinfection system.

1. Remove the disinfection system from the shipping carton. For shipping purposes,

the UV lamp is packed in a separate tube. Set the lamp aside for use later. The

disinfection system should be mounted in the horizontal position, with the inlet/

outlet ports facing up. If the system must be installed in the vertical position, make

sure the inlet port is the one at the bottom of the system. Mount the unit in a clear

space with at least 36” (91.5 cm) of space at the lamp end to facilitate lamp and

or quartz sleeve removal. Fasten the disinfection system to a suitable mounting

platform with reinforcements.

2. It is recommended to install a suitable ow restrictor in order that the ow rate.

The use of a by-pass with shut-o valves is recommended for emergency use

of untreated water when your disinfection system is being serviced. Apply

two turns of Teflon tape around the port threads to ensure a tight join before

connecting unions.

Note: When the UV unit has been by-passed for service, the complete water system must be sterilized once

again with chlorine to destroy any contamination that may have passed during by-pass.

DO NOT SOLDER CONNECTIONS WHILE ATTACHED TO THE DISINFECTION SYSTEM AS

THIS COULD DAMAGE THE ORING SEALS.

3. When all plumbing connections are made, slowly turn on the water supply and

check for leaks. The most likely cause for leaks is from the O-ring seal. In case of a

leak, shut water o, drain cell, remove the retainer nut, wipe the O-ring and threads

clean and re-install.

4. Once it is determined that there are no leaks, very carefully slide the UV lamp into

the UV chamber making sure the lamp pins are accessible for connection with the

lamp connector cable. Attach the lamp connector to the UV lamp, as outlined in

“UV Lamp Replacement” on page 5. Plug the disinfection system into the ground

fault interrupter, and check to see if the UV lamp is illuminated. NEVER LOOK

DIRECTLY AT THE BURNING UV LAMP. Allow the water to run for a few minutes to

clear any air or dust that may be in the cell.

C. Lamp Failure System UV1, UV2, UV6, UV8C, UV12C, UV24B  UV100B

The audible alarm and indicator lights on the systems continuously monitor a lamp

operation. If the lamp does not start at any time, the indicator red light will glow and

audible alarm will sound. This alarm indicated the UV lamp is no longer operating and

must be corrected. Please refer to Troubleshooting Guide for corrective procedures.

Ultraviolet Monitoring System

The ultraviolet system features a complete warning system for continuous water

protection by constantly sensing the UV light operation. The system features a single

LED indicator light, which will operate two distinct colors, GREEN and RED. When the

UV output level changes, the warning system will operate in the following manner:

GREEN - indicates that the UV lamp is satisfactory and the unit is in

good working order.

RED - indicates that the unit needs immediate attention, the audible

alarm will automatically sound when the LED monitor light

switches to red If the lamp has been in service for a year or more

it should be replaced. The quartz sleeve and/or sensor probe

may require cleaning. The alarm will continue until the sensor

detects adequate UV intensity. When a lamp is replaced it is

recommended to clean the quartz sleeve and sensor probe prior

to returning the system to service.

THIS ADVANCED WARNING SYSTEM HAS BEEN INSTALLED

TO PROVIDE YOU WITH THE OPTIMUM PRECAUTIONS TO

ENSURE HIGH EFFICIENCY IN THE PROTECTION AGAINST

MICROBIOLOGICAL CONTAMINATION IN YOUR WATER.

DO NOT DISREGARD THE WARNING LIGHTS.

THE BEST WAY TO CHECK UV OPERATION IS TO HAVE THE WATER TESTED FOR BACTERIA

BY A RECOGNIZED TESTING AGENCY ON A REGULAR BASIS.

UV-1C

UV-2C