Polivac C25-TS User manual

POLIVAC C25-TS
TWO SPEED POLISHER / SCRUBBER
Operations Manual & Trouble-Shooting Guide

How to operate a C2 -5 TS Floor Polisher / Scrubber
Please find the following correct operating procedure for the operation of the
Polivac C2 -5 TS Floor Polisher / Scrubber
1. Plug in power cable. Power supply will be visible via the red light on the top of the
handle.
2. Tilt the machine back by using the handle.
3. a) Place the Brush or Pad Holder over the 3 Leaf clover connection and turn it clockwise
to lock the Brush/Pad Holder into position.
b) If the connection has a brass 3 puck clutch fitted, locate the Brush/Pad Holder on the
metal drive clutch, by slotting grooves together, then turn Brush/Pad Holder sharply to
the left.
4. Once the Brush/Pad Holder is fitted, stand the machine back up.
5. Slightly lift the handle up and manoeuvre the wheels backwards and up out of the way
(the wheels must be off the floor when polishing).
6. The handle height must be adjusted to suit individual operators body proportions.
Adjust the ergonomic handle to the correct height by placing your foot or hand on the
ratchet lever, then positioning the handle. The correct height of the handle is around
the groin region.
7. When the handle is set at the correct height, the arms should grip the handle in a
comfortable, but loose manner (if your arms are bent at the elbows this is an indication
that you are applying too much effort to control the machine) Re-adjust the handle.
8. To start the machine, first you must depress the red safety button that is next to the
hand trigger, then grasp either of the red triggers, and the motor will engage the brush.
Do not force the trigger without first releasing the safety button as this will damage the
safety release in the trigger mechanism. Once the machine is on, the safety button can
be released.
9. Always start the machine at high speed, please do not start the machine in slow speed
mode.

10. To facilitate the correct swinging motion of the machine, lift the handle slightly forward
to get the polisher to move to the right and lower the handle to get the machine to
move to the left. This requires minimal effort. So, if you are fighting the machine for
control you have the handle set at the wrong height or your pad or cloverleaf locking
mechanism is damaged.
11. Ensure that brushware is removed from the machine after use and before storing
machine away.

Rotary Polisher - C25-TS
Drawings by: LeanSynergicDesign.com.au
Drive & Base Assembly
36
24
25
29
27
26
14
30
34
35
38
39
40
31
22
28
23
41
2
33
16
18
20
21
19
1
10
9
11
12
8
13
11
6
3
7
32
54
37
42
17
15
43
44

C25-TS
Drawings by: LeanSynergicDesign.com.au
No Code Description
1 VPA424 Skirt-Powder Coated
2 AAG237 Washer 1/4'' x 3/4'' Zinc Bright
3 AAF140 Nut Nyloc 1/4'' UNC
4 PPR002 Continental Trim
5 SLB035 Rivet ASL 5-6
6 PC40B1 Brush Assembly
7 VPV218 Retaining Pin-Axle
8 VPV170 Axle-Wheel
9 VPA571 Wheel-Rubber Tyre
10 GCA292 Ratchet Cap 12 mm
11 AAG470 Washer 1/2'' x 1'' Zinc Bright
12 VPA355 Pin-Wheel Retain
13 VWA634 Bush Nylon
14 VPA950 Handle retaining pin
15 VPA954 Clip
16 AAD061 Bolt 5/16'' x 1.1/2'' Zinc
17 AAG385 Washer 5/16'' x 7/8'' 16G Z/P
18 VPA782 Spacer
19 VPA139 Torsion Spring
20 VPA138 Lever-Ratchet
21 SLB043 Nut Nyloc 5/16'' UNC
22 VP
A97 CMG5 Drive Motor 482{VPV CMG - Motoring gearbox}
23 VPA177 Base Lugged
24 AAG236 Washer 1/4'' x 5/8'' Zinc Bright
25 AAA564 Bolt 1/4'' NC x 3/4'' Zinc High Intensity
26 VPA104 Oil Seal Top
Drive & Base Assembly - Part List

Drawings by: LeanSynergicDesign.com.au
No Code Description
27 AAG236 Washer 1/4'' x 5/8'' Zinc Bright
28 AAD041 Bolt 1/4'' x 1.1/4'' Zinc
29 VPA121 Washer Wavy
30 VPA570 Bearing-Top
31 VPA116 Gear Shaft
32 VPA411 Drive Gear
33 VFB115 Key-Gear Shaft
34 VPA118 Oil Seal-Bottom
35 VPA113 Gear Cover
36 VPA114 Bearing-Bottom
37 VPV251 Gasket tape body to skirt
38 VPA122 Washer Tab 1/2'' OD x 1.4''
39 AAA564 Bolt 1/4'' NC x 3/4'' Zinc High Intensity
40 VPA412 Quick Release Adaptor
41 AAA628 Cap Screw 5/16'' x 1'' Socket HD
42 LAB001 Label
43 LAB003 Label
Drive & Base Assembly - Part List
44 VLB119 2 EARTHROUNDFMSPEED
C25-TS

Drawings by: LeanSynergicDesign.com.au
VPA1000TSNEW Handle
7
10
13
24
22
17
9
23
37
35
18
19
20
16
15
38
30
29
31
27
28
46
44
21
8
34
43
49
33
25
47
6
14
4
40
53
50
48
3
2
5
1
41 26
36
39
32
51
42
45
52
12
11
54
56
57
55

25-TSC
Drawings by: LeanSynergicDesign.com.au
VPA1000TSNEW Handle - Part List
No Code Description
1 VPV611 Handle Stem
2 VPA767 Fork
3 AAJ460 Star Washer
4 VPA231 Tongue Assy
5 VPA821 Roll Pin
6 VPV605 Handle Grips
7 VPV601 Rear cover
8 VPV600 Front Cover
9 AAD039 Bolt
10 AAF140 Nut Nyloc 1/4'' UNC
11 VPA765 Lead Hook
12 AAF140 Nut Nyloc 1/4'' UNC
13 AAD041 Bolt
14 AAF140 Nut Nyloc 1/4'' UNC
15 VPA841 Grommet
16 VPA618 Stem Lead Assy
17 VPV475 Mains Lead Assy (15m)
18 PVS070 Plastic Clamp
19 AAK829 Pop Rivet
20 VPV120 Dust Bag Hook
21 VPV607 Polivac Handle Label
22 ECG157 Lead Protector
23 AAA523 Screw
24 AAA522 Screw
25 VPA631 Cherry Switch
26 AAA525 Screw

Drawings by: LeanSynergicDesign.com.au
No Code Description
27 VPA622 Clamp
28 AAJ451 Star Washer
29 AAG150 Washer
30 AAE271 Nut
31 AAM702 Earth Terminal
32 AAM704 Flag Terminal
33 AAJ002 Star Washer
34 AAE200 Nut HVHD 1/8'' ZP Pressed
35 VVA019 Clamp
36 AAJ451 Star Washer
37 AAK829 Pop Rivet
38 BV8003 Strain Relief
39 BV8004 'O' Ring
40 VPA639 Cap
41 VPA926 Sleeve Insulation
42 AAM601 Terminal Block
43 VPV602 Left Trigger
44 VPV603 Right Trigger
45 AAE200 Nut HVHD 1/8'' ZP Pressed
46 VPV604R Safety Button Right
47 VPV604L Safety Button Left
48 VPA632R Spring Right
49 VPA632L Spring Left
50 VPV606A Spring
51 VPA626 Blue Wire
52 VPA628 Brown Wire
No Code Description
53 ZDR078 Neon Indicator
54 VPV562 Label
VPA1000TSNEW ListPart-Handle
5 5LB120
V2
Earth
Round
Male
Speed
6 5VA224
VSwitch
Speed
2
pin
3
VPA006
7 5Label
"High/Low"

VPV482CMG
Drawings by: LeanSynergicDesign.com.au
11
10
9
7
5
4
3
2
6
8
1
12

VPA482CMG
Drawings by: LeanSynergicDesign.com.au
No Code Description
1 VPV810CMG Range Endshield (Drive End)
2 VPV806CMG Centrifugal Switch
3 VPV805CMG Switch Contact Plate
4 VPV811CMG Non Drive Endshield
5 VPV812CMG Cooling Fan
6 VPV813CMG Cowl
7 VPV807CMG Manual Reset
8 VPV818CMG Capacitor Box Cover
9 VPV803CMG Run Capacitor
10 VPV804CMG Start Capacitor
11 VPV817CMG Capacitor Box Base
12 VPV224CMG Rotor (Coro & Shaft)
{Not availabe as spare parts}
Drive Motor Parts List