Polychem SP6119 Guide

SP6119 / SP6132
POLYCHEM CORPORATION
6277 HEISLEY ROAD, MENTOR, OHIO 44060
PHONE: [phone], FAX: [phone]
WWW.POLYCHEM.COM
ED.10/11
OPERATION MANUAL |SPARE PARTS LIST
READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL
PNEUMATIC SEALER FOR STEEL STRAP WITH SEAL JOINT

TABLE OF CONTENTS
1) Safety instructions
2) Technical data
3) Warranty and liability
4) Installation-accessories
5) Operating elements / adjustments
6) Operation
7) Troubleshooting
8) Layout – spare parts list
READ THE OPERATING INSTRUCTIONS CAREFULLY
WEAR EYE, FACE, AND HAND PROTECTION WHEN
OPERATING THE TOOL.
GENERAL SAFETY INSTRUCTIONS:
The tool must be used by properly trained people. Failure to follow the operating instructions or
improper use could cause strap breakage, injuries, or package damages.
Check tool daily, do not use tool with worn or damaged parts. Use original spare parts for
replacement. Never modify any tool part.
Do not put fingers, hands or other body parts between the strap and package during the cycle.
It is your responsibility to check the seal joints made by your tool. Training about the weld time
adjustment will be useful to check the seal quality in order to avoid severe injury. Never move
goods with bad quality seals. Only use specific strap dispenser to dispense the strap. Keep your
working area clean and always use the tool in good balance and safety conditions. Never use
straps as a means of pulling or lifting goods.
Always use a proper safety strap cutter and keep other people and yourself at a safe distance
from strap, always stand to side of strap, away from direction of strap trajectory once cut. Hold the
upper strap portion and pay attention that the lower strap will snap forward away from you.
Improper operation, excessive tensioning, use of non-recommended strap, or sharp corners on the
package could cause a loss of strap tension and/or strap breakage that could lead to packaging
failure or injury. The following is recommended; use edge protectors if package has sharp corners,
place the strap correctly around a properly positioned package, stand in safety position (on one
side of strap) during strapping cycle, and use the correct strap quality, width, thickness, and break
strength as recommended in this manual.
Please save this manual, as it is a part of the tool. This tool is manufactured without any
substances which could be dangerous to health. National instructions must be observed for
disposal of all the parts.
GENERAL SAFETY INSTRUCTIONS FOR COMPRESSED AIR:
Never operate this tool using bottled air or other gas source. Do not exceed the air pressure range
as shown in this operation manual. For all adjustments, repairs or cleaning of the tool, always
disconnect air supply. Always use dry, clean and lubricated compressed air.
1) SAFETY INSTRUCTIONS

TOOL SIZE
Length:
12.6”
Width:
5.5”
Height:
7”
Weight:
6.4lbs
AIR REQUIREMENTS
Pressure Range:
78-99 psi
CHART OF TYPES
ITEM
MODEL
STRAP
THICKNESS
T451901
SP6119
R 850N/mm2
R 1100N/mm2
0.024” – 0.039”
0.025” – 0.031”
T453201
SP6132
R 850N/mm2
R 1100N/mm2
0.024” – 0.039”
0.025” – 0.031”
Polychem Corporation warrants all its tools and battery chargers during a period of 6 months from the
shipping date document. Wear parts are warranted for 45 days, otherwise wear parts are excluded from
regular warranty, wear parts are shown on spare parts list (in tool manual).
Warranty includes free replacement parts. The warranty is not valid in case of improper use, lack of
maintenance, tampering, arbitrary modifications and reparations, use of non-original parts, disregard of
instructions of the operation manual, or missing serial number. No compensation can be claimed for
production shutdowns and for damages to people and objects due to tool defects. Polychem Corporation
reserves the right to modify the tools and documentation without any obligation to update previous ones.
Polychem warrants all its batteries during a period of 120 days from the shipping date document. The
manufacturer is committed to replace it with a free battery only when there are manufacturing defects
that make it unfit for use.
It is recommended to always use a dryer unit near the compressor and a filter-regulator-lubricator
unit with pressure gauge (part # 186895) close to the tool air connection to avoid water and dirt
in the valves or in the pneumatic motors. Connect the tool to air with quick connector ¼” and use
minimum 8mm or 3/8” internal diameter pipe; max length for flexible pipe 10 m between tool and
regulator group. Check that your compressor / air distribution plant is able to supply the right air
quantity as shown in the operation manual without losing pressure
TOOL AIR CONNECTION
186895
3)
WARRANTY CONDITIONS AND LIABILITY
4) INSTALLATION

OPTION: The operator can change the position of the jaw to seal at 45° or 90°.
Disconnect the sealer from the air supply, then remove screws (part # 401-0141) (see the SPARE-PARTS LIST) .After
removing the screws, turn the jaw to desired position and reinstall the screws.
Place the jaw of the sealer on top of the seal and pull the sealing lever (it’s possible to repeat this operation to make
more than one notch on the same seal) (fig.C1). It’s important to check the depth of the notch in order to obtain a
good seal joint (fig. C2).
(C1) (C2)
PROBLEM
REMEDY
The notch of the seal is insufficient
Check if the strap and the seal are right for the pneumatic sealer.
Check the air pressure (min.78 psi) and check if the filter lubricator group is damaged or dirty.
Check if there are some broken or worn parts in the sealing group.
The tool has an air leak
The gaskets may need replacing (contact the after sale service).
Check the air fitting for tightness.
The sealing lever is locked and the sealing jaw is closed
The sealing lever spring may need replaced (contact the after sale service).
5) OPERATING ELEMENTS AND ADJUSTMENTS
7) TROUBLESHOOTING

Ed. 06/17
POLYCHEM
PART #
ITEM
DESCRIPTION
QTY
189799
A000101
CYLINDER GROUP
1
189779
B100136
ALLUMINIUM GASKET 5/8"
1
189780
B100305
REDUCER 3/8"-1/4"
1
189672
B200104
BASE LANTERN CAMOZZI 458-3319 VALVE
1
189674
B200105
MIDDLE LANTERN CAMOZZI 458-3319 VALVE
3
189105
B200309
AIR FITTING 1/4"
1
189673
B300085
GASKET OR 20x2
4
189667
B300086
GASKET OR 108
1
189644
B300087
GASKET OR2018
1
190129
B300156
GASKET OR2056
1
*
190130
B300163
SEALING RING PR20
2
*
189723
B300409
GASKET OR6450/195
1
189699
B500034
SCREW T.C.E.I. UNC10-24x5/8"
8
189698
B500047
SCREW S.T.E.I. M5x8 UNI5925
1
189782
B500098
LOCKNUT M8 DIN985
1
189783
B500138
SCREW T.C.E.I. UNC 1/4x5/8"
2
*
189784
B500146
LOCKNUT M10x1
1
*
189736
B500164
SCREW T.S.E.I. M8x45 UNI5933
2
189785
B500407
SCREW T.C.E.I. UNC 1/4x1/2"
2
189786
B500408
SCREW T.B.E.I. M8x30 ISO7380
1
*
189279
B600016
WASHER Ø10x16x1
1
189693
B600118
INTERNAL SEEGER J20 DIN472 R150
1
190052
B600159
SEEGER A12 UNI7435 R150
1
*
189722
B700171
CYL.ROLLER TMP. Ø8x10
2
189787
B700182
CYL. PIN TMP Ø4x24 DIN6325
1
189690
D000970
VALVE SPRING
1
*
189788
D002460
SPACER 10mm
1
190131
D004040
HANDLE
1
190132
D004080
CYLINDER GASKET
1
189789
D004100
PISTON
1
189791
D004120
PISTON PIN
1
189792
D004130
SEALER LINK 19mm
2
189794
D004150
SEALER LINK 32mm
2
189677
D004160
JAW
2
§
189795
D004180
LEVER
1
189691
D004210
STEM VALVE
1
189692
D004220
VALVE GUIDE
1
189731
D004230
JAW ROTATION PIN
2
189710
D004240
JAW PLATE 19mm
2
189678
D004260
JAW PLATE 32mm
2
189857
D004870
PISTON PIN
1
189858
D004880
CYLINDER BASE
1
189859
D004890
PROTECTION COVER
2
§
WEARING PART
*
PART THAT SHOULD BE STOCKED
8)
SPARE PARTS LIST

SP6119 /
SP6132

Polychem Corporation declares under own responsibility that the under mentioned machinery, to
which this declarations refers, is in conformity with 2006/42/CE Directive and successive
modifications, as well as with standards EN12100-1 / EN12100-2
POLYCHEM CORPORATION
6277 Heisley Road Mentor, Ohio 44060
Tel.:[phone] Fax: [phone] www.polychem.com
MACHINE TYPE: