PolyJohn Water Works User manual

FWD3-1000 System - December 2018
Page 1 of 3
POLYJOHN
USA
PolyJohn Enterprises Corp
2500 Gaspar Ave.
Whiting, IN 46394
Phone: [phone]
Fax: [phone]
www.polyjohn.com
[email protected]
POLYJOHN
WORLDWIDE
PolyJohn (UK) Ltd.
Equinox 1 Audby Lane
Wetherby, England LS22 7RD
Phone: [phone]
Fax: [phone]
www. polyjohn.co.uk
[email protected]
POLYJOHN
CANADA
PolyJohn Canada
P.O. Box 2300
199 Forest Plain Rd.
Orillia, Ontario LV3 6S2
Phone: [phone]
Fax: [phone]
www.polyjohncanada.ca
[email protected]
CAUTION
DISCONNECT FROM POWER SOURCE PRIOR TO
PERFORMING ANY MAINTENANCE OR SERVICE WORK
FWD3-1000
The Water Works
Fresh Water
Delivery System
SPECIFICATIONS
Height 60 in 152 cm
Diameter 23 in 58 cm
Tank Capacity 93 gal 352 ltr
Pump 110 volt 1.5 amp
Weight Empty 46 lb 20.87 kg
Weight Full 822 lb 372.85 kg
Flow Rate 3.8 GPM 14.4 LPM
General Product Overview
This self-contained fresh water delivery system is designed to
attach to existing plumbing in a temporary setting such as oce
trailers, portable showers, etc. and is made of tough impact
resistant polyethylene. The system features an on-demand, self
priming, intermittent duty pump controlled with an adjustable
time delay relay (TDR) set to run ve minutes before shutting
off. If the pump runs for longer than 5 minutes, the TDR will cut
power off to the pump and will have to be reset. This is done by
disconnecting the power to the unit, and then reconnecting. It
also features a water ll oat valve that shuts off when the tank
is full, and a (GFCI) ground fault circuit interrupter electrical plug
rated at 15 amps.

FWD3-1000 System - December 2018
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Set-up Operation Information
Review the Exploded Parts Drawing
(For shipping purposes items are sent loose in the same bag as the instructions.)
Step 1. Remove the phillips screws from the pump cover. Remove the cover. Unwind the electrical cord. (Do not plug in
at this time).
Step 2. Attach the oat to the rod. Screw the oat/rod assembly onto the oat valve.
Step 3. Place a steel clamp onto the end of the 16” long discharge tube and push the end of the hose onto the tting that
is attached to the pump and tighten the clamp. Place another clamp on the opposite end of the discharge tube,
insert the barbed end of the loose tting in the end of the hose and secure in place with the clamp.. The tting
may now be connected to a plumbing source.
Step 4. Replace the cover. (Be sure the cord and hose are in their molded in channels.)
Step 5. Fill the tank with fresh water. This tank can be lled by inserting a hose into the hatch or through a plumbed line.
If you are using plumbed lines connect your piping to the 3/4” fresh water ll port. This port is equipped with a
oat shut-off valve that will “shut-off” when the tank reaches its 93 gallon capacity. Depending on the size and
length of the hose, estimated ll time is 7 to 20 minutes. The overow port should be plumbed the same way as
the fresh water ll port, which will give the service operator a visual indication that the tank has reached its 93
gallon (352L) capacity.
Step 6. Plug the GFCI cord into a GFCI protected outlet making sure the reset button is pressed. Deplete the air from the
system, either by turning on a sink and leaving on until the air is gone or ushing a toilet until water begins to ow.
(If this takes more than ve minutes to complete press the reset button on the GFCI cord to reset the pump.)
CAUTION: ELECTRICAL HAZARD - Electrical wiring to be performed by a qualied electrician, in accordance
with all local codes.
Trouble Shooting Information
Pump Is Not Operating:
- The system may be fully primed. Turn on a faucet or ush the toilet to see if the pump kicks on.
- Check the GFCI plug - Is it completely plugged in and the reset depressed?
- Reset the TDR by unplugging the unit and then plugging it back in.
- Check the water level.
Pump Is Not Shutting Off:
- Check your plumbing connections - Are they tight so there is no air in the lines?
- Check your xtures - Is your toilet continually running?
- Check for leaks in the system.
MISSION STATEMENT
“PolyJohn is a family owned, state of the art, plastics manufacturing company dedicated to providing its employees with
a work environment committed to excellence, and its customers with innovative products, services and technology that
meet or exceed their requirements.”
THANK YOU FOR PURCHASING POLYJOHN PRODUCTS!
Look for us on the Web @ www.PolyJohn.com
For a source of cleaning, deodorizing and paper products contact:
COOPER’S OWN
2500 GASPAR AVE.
WHITING, IN 46394-2175
800-292-1305
www.polyjohn.com/products/supplies/cooper-s-own

FWD3-1000 System - December 2018
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FWD3-1000 PARTS DIAGRAM
CH075-066 - Intake Hose
(2) PC-000417 - 3/4” Uniseal
PC-000551 - 1/2” Drain Plug
PC-000346 - O-Ring
PC-100452 - Hatch
(9) PC-000102 - Rivet
(9) PC-000106 - Washer
(1) PC-100147 - Tether
FWD3-0002 - Pump Cover
(2) PC-000158 - Screw
(2) PC-000106 - Washer
CH075-016G - Discharge Hose
PC-000306 - Filter
PC-000351 - Clamp
(2) PC-100326 - Fitting
1/2”FPT x 3/4” Barb
PC-100789 - Serial I.D. Plate
(2) PC-000110 - Rivet
(2) PC-000111 - Washer
PC-000361
Plastic Float
PC-000362
Float Valve Rod
PC-000360
Float Valve Shutoff PC-000555
3/4” Hex Head Plug
FWD3-0001
Main Tank
PC-000661 - GFCI Cord
PC-000551 - 1/2” Plug w/Tether
PC-000346 - O-Ring
PC-000634 - Time Delay Relay
PC-100137 - Screw
(2) PC-000106 - Washer
PC-100138 - Nylon Lock Nut
PC-100143 - Nylon Loop Strap
PC-000110 - Rivet
(2) PC-000111 - Washer
PC-100325 - Elbow
PC-000614 -Flojet Pump
**NOT SHOWN - PC-000614F - Pump Feet
(4) PC-000155 - Screw, 10-32 x 1” S.S.
(4) PC-000233 - Nut, Nylon Lock
(8) PC-000106 - Washer
**NOT SHOWN
PC-100791 - Decal - “Caution Disconnect Power”
PC-100793 - Decal - Caution Fill/Pump/TDR
PC-000352 - Hose Clamp
PC-000352 - Hose Clamp
http://www.polyjohn.com/fwd3-0002/
http://www.polyjohn.com/pc-100452/
http://www.polyjohn.com/pc-000352/
http://www.polyjohn.com/pc-100325/
http://www.polyjohn.com/pc-000614/
http://www.polyjohn.com/pc-100789/
http://www.polyjohn.com/pc-000361/
http://www.polyjohn.com/pc-000362/
http://www.polyjohn.com/pc-000306/
http://www.polyjohn.com/pc-000352/
http://www.polyjohn.com/pc-000351/
http://www.polyjohn.com/pc-100326/
http://www.polyjohn.com/pc-000634/
http://www.polyjohn.com/pc-100143/
http://www.polyjohn.com/pc-000661/
http://www.polyjohn.com/pc-000551/
http://www.polyjohn.com/pc-000555/
http://www.polyjohn.com/pc-000360/
http://www.polyjohn.com/pc-100791/
http://www.polyjohn.com/pc-100793/
http://www.polyjohn.com/fwd3-0001/
http://www.polyjohn.com/ch075-016g/
http://www.polyjohn.com/pc-000346/
http://www.polyjohn.com/pc-000551/
http://www.polyjohn.com/ch075-066/
http://www.polyjohn.com/pc-000417/
http://www.polyjohn.com/pc-000111/
http://www.polyjohn.com/pc-000110/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000233/
http://www.polyjohn.com/pc-000155/
http://www.polyjohn.com/pc-100147/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000102/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000158/
http://www.polyjohn.com/pc-100137/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-100138/
http://www.polyjohn.com/pc-000111/
http://www.polyjohn.com/pc-000110/
http://www.polyjohn.com/pc-000346/