PolyKeg PRO User manual
INSTRUCTION MANUAL
POLYKEG PRO
MI01 Rev. 12 dated 1/02/2022
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INDEX
This manual contains information, instructions and warnings for proper handling and use of the
PolyKeg PRO one-way keg.
MI01 Rev. 12 dated 1/02/2022
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SECTION 1
a 3
SECTION 3
ave ad e 7
SECTION 5
at tt 14
SECTION 4
t data eet 9
SECTION 8
a tt 25
SECTION 9
eeat
tt
28
SECTION 10
at tt 30
21
SECTION 7
R I
tt t
e aa t
5
SECTION 2
a ad e
detat
16
SECTION 6
R I
tt t
e aa t
SECTION 11
Matea ad
eet
37
Itt aa e 2
www.polykeg.com
SECTION 1
a
MI01 Rev. 12 dated 1/02/2022
det et e ... ated ad e tt dde. Itt aa e
SECTION 1
a
e e R ea e teded professional use only. eae ee t t Itt Maa ad te
te e ee e.
e ad te e ea ea protective equipment e ve et. ad ae e te ee ae
ventilated.
Mae e te e intact ad eave te warnings te e ea eadae.
I ed e te e R e a e daaed t e te tet te dt a ad/
et daae.
e e R ea e cannot be reused, must not be disposed of in the environment t e deeed
edate ate t e ad returned empty to authorized collection points ae t a eat.
ee aa eat e.
I eed t teeate ave te
etted t te e a e daaed
t e te tet te dt
a ad/ et daae.
HAZARD
at aad.
e a evetated evet.
MAX 3.5 BAR - MAX 50 PSI
I veeed te e a ae
ad/ et daae.
NO CHEMICALS
ee aa tae ea
ea tae t .
e e a e daaed t e
te tet te dt a
ad/ et daae.
NO CHILDREN
ee aa de.
e te e de ee t
eav ad a ae
ad/ et daae.
NO DIRECT SUNLIGHT
t ee t det t.
e e a e daaed t e
te tet te dt a
ad/ et daae.
DO NOT ROLL
t ad/ d.
e e a e daaed a
ad/ et daae.
DO NOT REMOVE
t eve ad/ tae t te
vave. e e a e daaed t
e te tet te dt
a ad/ et daae.
DO NOT PIERCE
t ee ad/ t.
e e a e daaed a
ad/ et daae.
www.polykeg.com
SECTION 2
a ad e detat
./012/
SECTION 2
PALLET STANDARD IDENTIFICATION
VALVE AND KEG IDENTIFICATION
!"#$%&'()*+*,*
-./(5(89:((=>'?
(@1/,A
!B*(CDE(:D69688896
%&':::FD6
!"#$%&'(!G"(D:#(H@#-&G(I(J(1AK0(L/,L0
89M:9M8:8:(((76*:N CF:04 PALLET120X80 - 44
>/1<BO(!:7#7E::F66>::7( PQ/41.1AO(99
=89:? %&'::::E7((=DR?((::DN((=7:?((!:7#7E::F66>::7
;"S&(
S&H;G@!T@"3
!G"SU;T@"3(SI$(M(V"UG(/ ID PALLET
>IT;V(M(PUI3T@T$(
-I#-&(H&G@I#(3UW>&G
%&'(H&G@I#(3UW>&G
MI01 Rev. 12 dated 1/02/2022
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MV319091152401
01200000100001
21920150303
BAG
www.polykeg.com
SECTION 3
ave ad e
Itt aa e
SECTION 3
ave ad e
TYPE VALVE COUPLER NOTES
Aat
G
M
Sea
ae
Dea
ae
K
MI01 Rev. 12 dated 1/02/2022
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www.polykeg.com
SECTION 4
e R
t data eet
10Itt aa e
SECTION 4
e R t data eet
PALLET 80X120 CM |31.50’’X47.24’’
EMPTY KEGS PALLETIZATION
WARNINGS
Any stacking of pallets and the maximum number of layers must take into account the mechanical properties of the keg as reported on the technical data
sheet, the local regulations, and the means and manner of handling and transport, as well as the conditions of the storage areas.
*Quantities refer to three layers palletization, compulsory for CTR 20 ft Standard.
PALLET 100X120 CM |39.37’’X47.24’’
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers
Kegs per layer 20 20 20 1 12
Kegs per pallet 100 0 0
Height 20 1 20 11 2 2 2
QUANTITY pallet kegs kegs kegs kegs kegs
CTR 20 ft Standard 10 1000 00 00 0 0
CTR 40 ft High Cube 22 2200 10 10 10 10
CTR 45 ft High Cube 2 200 200 200 1 12
Truck 13,6 mt 2 200 200 200 1 12
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers
Kegs per layer 1 1 1 12 11
Kegs per pallet 0 0
Height 20 1 20 11 2 2 2
QUANTITY pallet kegs kegs kegs kegs kegs
CTR 20 ft Standard 11 2 0
CTR 40 ft High Cube 2 100 10 10 112 10
CTR 45 ft High Cube 2 200 120 120 1 10
Truck 13,6 mt 2 200 120 120 1 10
MI01 Rev. 12 dated 1/02/2022
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11Itt aa e
PALLET 80X120 CM |31.50’’X47.24’’
FILLED KEGS PALLETIZATION
WARNINGS*
Any stacking of pallets and the maximum number of layers must take into account the mechanical properties of the keg as reported on the technical data
sheet, the local regulations, and the means and manner of handling and transport, as well as the conditions of the storage areas.
When stacking pallets, the load must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another.
SECTION 4
e R t data eet
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers 2 2 2 2
Kegs per layer 1 1 1 12 11
Kegs per pallet 0 0 2 22
Height 10 1 10 22 12 01 12 2 12 2
Stacking in storage
ae 22 22 22 22
Stacking for transport
ae 2 22 21 21 21
de teae
120 120
1
0
MI01 Rev. 12 dated 1/02/2022
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12Itt aa e
WARNINGS*
Any stacking of pallets and the maximum number of layers must take into account the mechanical properties of the keg as reported on the technical data
sheet, the local regulations, and the means and manner of handling and transport, as well as the conditions of the storage areas.
When stacking pallets, the load must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another.
PALLET 100X120 CM |39.37’’X47.24’’
FILLED KEGS PALLETIZATION
SECTION 4
e R t data eet
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers 2 2 2 2
Kegs per layer 20 20 20 1 12
Kegs per pallet 0 0 0 2 2
Height 10 1 10 22 12 01 12 2 12 2
Stacking in storage
ae 22 22 22 22
Stacking for transport
ae 2 22 21 21 21
de teae
120
120
1
MI01 Rev. 12 dated 1/02/2022
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1Itt aa e
SECTION 4
e R t data eet
LOADING RECOMMENDATIONS
PALLET 80X120 CM |31.50’’X47.24’’
PALLET 100X120 CM |39.37’’X47.24’’
pallet plan view
CTR 20 ft Standard 11
CTR 40 ft High Cube 2
CTR 45 ft High Cube 2
Truck 13,6 mt 2
pallet plan view
CTR 20 ft Standard 10
CTR 40 ft High Cube 22
CTR 45 ft High Cube 2
Truck 13,6 mt 2
WARNINGS
When using refrigerated containers, the number of pallets may vary.
When stacking pallets, the load must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another.
In order to prevent damage to the kegs and/or falls, the pallets must be secured with straps and airbags must be inserted in the empty spaces.
the maximum number of layers must take into account the mechanical properties of the keg as reported on the technical data sheet, the local regulations, and
the means and manner of handling and transport, as well as the conditions of the storage areas.
MI01 Rev.12 dated 1/02/2022
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www.polykeg.com
SECTION 5
at tt
1Itt aa e
at tt
Steam
Hot water
Ma ee
te vave
Ma
teeate
Ma
te
Ma ee
te vave
Ma
teeate
Ma
te
SANITIZING THE POLYKEG MANUAL FILLING KIT
a te daeed et te aa t te at t ted ave. eae te dt
ate ad te t dated ave. Re t ad d t tee a.
SANITIZING OF THE COUPLER AND THE EXTERNAL PART OF THE VALVE
ea ad a te etea ae te et t te at t ted ave. eae te ave
dt ate ad te t.
AUTOMATIC/SEMI-AUTOMATIC MACHINE SANITIZING
ee tat te ate te atat/eatat e ad t te aate tt.
SANITIZING THE EXTERNAL PART OF THE VALVE
et te e t ate te etea ae te e vave t t ate tea ad t te ave eted
ee teeate ad te t.
M te
ee tat te ate te aa t te vave ea e et. te atat/eatat
ae. ee et te e ea ad ate a at e t e t tat t te dt e
ad etea at te vave. te ea ea ad ate te e vave. d t e eea t tea
det te e ea ad ate te etea at te vave.
Note d t e a tae t eed t aa.
Hydroalcoholic solution in demineralized water
MI01 Rev. 12 dated 1/02/2022
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www.polykeg.com
SECTION 6
POLYKEG PRO WITH BAG
tt t
e aa t
1Itt aa e
SECTION 6
R I
tt t e aa t
instruction manual and to the keg technical data sheets.
Fig. 1
a te
ee t et
ee t ae
ee ae
a eat et
teee eat
dt te
dt et
dt vave
e e M Mat eeded
1
2
3
4
5
6
7
8
9
10
1
7
8
9
10
2
3
4
5
6
MI01 Rev. 12 dated 1/02/2022
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1Itt aa e
SECTION 6
R I
tt t e aa t
4. Gas and product tube
connection
aee te e t
ad ate te et a
dated te at
Ittet.
FIG. 1
FIG. 4
FIG. 2
FIG. 5
FIG. 3
FIG. 6
et te dt ad a
te t te t.
PREPARATION
2. Assembly
5. Gas and product tubes
3. Gas and product
pressure check
6. Product tube purging
Reaee te t e ad
e a vave.
et te dt ad a te
t te t. e te ed vave.
e tat te ee te
te ae et et ad e
te a vae dated.
. a/0 .
t te dt vave t
eve a eda a te
dt te. e te dt
vave.
MAX 3.5 BAR
MAX 50 PSI
CO2
N2
MI01 Rev. 12 dated 1/02/2022
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1Itt aa e
SECTION 6
R I
tt t e aa t
7. Sanitizing
regulation
ee ate te at
tat t te dt a dated
te at tt
et.
t te a vave t te
deed te ee eaed
a. 0. a e ta te
dt ee.
e te dt vave t tat
ad t te
teee eat t et
ad/ ae te eed.
e te a ve
eaed e te dt vave.
t eeed te a ve
t evet te dt ea
t te a.
Mae e te ead e eted t te vave e te eve ad
e te tea ee te e.
FIG. 9
FIG. 8.1 - VALVOLA A-M FIG. 8.2 - VALVOLA S-D FIG. 8.3 - VALVOLA G-K
FILLING
FIG. 10
1.5 BAR
FIG. 11
FIG. 7
MI01 Rev. 12 dated 1/02/2022
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20Itt aa e
SECTION 6
R I
tt t e aa t
e te eat ad
te a vave t eae te
teee t a vae
t e ta te dt
vae.
t te eve ad det te e te e.
Reve a eda dt t
ate ate te etea at
te vave a dated te
at tt et ad
d ae.
te ea.
FIG. 13.1 - A-M VALVES FIG. 13.2 - S-D VALVES FIG. 13.3 - G-K VALVESFIG. 12
FIG. 14 FIG. 15
MI01 Rev. 12 dated 1/02/2022
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