Ponpe 595 Series User manual

PONPE 595
Conductivity Controller
PONPE 595
series
Conductivity Controller
www.ponpe.com
PONPE

1、
Notice Before Installation:
1)
Carefully read the relevant parts of this manual before installation and operation
to avoid
false operation, measurement error and damage of
2)
Improper installation and flow speed will cause huge errors, please refer to
installation chapter.
3) This instrument is
for electrochemical measurement, and its installation and
operation should
be
knowledge.
4)
Any other questions, please contact our customer service.
1880
2、Quality Guara
ntee
1) Quality guarantee is
one
guarantee period, free maintenance and change will be
2)
Lifelong maintenance service for our
3)
Free maintenance work
A、
Reassembling and improper operation without permission.
B、
Electronic burn due to improper operation and soaked of improper operation
and maintenance
C、
Consequential loss of incorrect model selection.
D、
Cable fracture and damage due to improp
E、
Product damage due
SJ/T10463-93)
F 、
Damage due to improper installation and operation.
G、Measurement
error
H、Internal
cable fragmentation under careless disassembling.
I 、
Consumable material is not included.
Without affecting use of products, any innovations or changes on the products
will not be noticed separately
Notice Before Installation:
Carefully read the relevant parts of this manual before installation and operation
false operation, measurement error and damage of
instrument.
Improper installation and flow speed will cause huge errors, please refer to
for electrochemical measurement, and its installation and
be performed by technicians with relevant professional
Any other questions, please contact our customer service.
Tel:
+86
ntee
：
one
year
after purchase. Any quality problems within the
guarantee period, free maintenance and change will be
offered.
Lifelong maintenance service for our
products.
Free maintenance work
will not be offered due to the following
reasons:
Reassembling and improper operation without permission.
Electronic burn due to improper operation and soaked of improper operation
Consequential loss of incorrect model selection.
Cable fracture and damage due to improper installation and operation.
Product damage due
to improper shipment and storage. (
Standard:
Damage due to improper installation and operation.
error
due to unapproved cable cut or
connection.
cable fragmentation under careless disassembling.
Consumable material is not included.
Without affecting use of products, any innovations or changes on the products
will not be noticed separately
Carefully read the relevant parts of this manual before installation and operation
instrument.
Improper installation and flow speed will cause huge errors, please refer to
for electrochemical measurement, and its installation and
performed by technicians with relevant professional
+86
311 8383
after purchase. Any quality problems within the
reasons:
Electronic burn due to improper operation and soaked of improper operation
er installation and operation.
Standard:
connection.
Without affecting use of products, any innovations or changes on the products
PONPE

1. Conception
PONPE 595 series
conductivity
at technology, with more functional and technical features, high performance at low
prices.
1.1 Technical Features

More reliable: Fully automatic calibratio

Seamless automatic switch for all ranges, digital temperature
 Compatible with
（
covering all types
of

Optional for conductivity
 Able to check insta
n
favor of problem
solution.

Isolated, transferable 4
set in full-scale
range.
 Instru./ Trans
mode, Instru. mode support all 4
mode support all two wire PLC system.

Flexible control application: conductivity high & low
exceed control and hysteresis

LCD display provides clear technical
and status, more convenient and clear than the code prompt

Assisted identification provides clear technical identification for parameter
setting and status.
 Terminals
on industrialization standard, EMC desi
compatibility), platformization

SMT (Surface Mount
whole board analyze, computerized
management and control
 All products have
been tested by aging experience, A level

Matched calibration, complete packaging and storage of electric meter,
conductivity cell; Purchase
1.2 Applications
This series app
lies to all water treatment process monitor and controller, and has a
high performance in online measurement and control applicable to high salinity
water treatment, concentrated water, circulated cooling water, recycling water and
electrolyte deployment.
conductivity
measurement and controller instrument
at technology, with more functional and technical features, high performance at low
1.1 Technical Features
More reliable: Fully automatic calibratio
n procedure.
Seamless automatic switch for all ranges, digital temperature
compensation.
（
0.1、1.0 、5.0 、10.0）cm-1 conductivity
cell
of flow between purified water and concentrated
Optional for conductivity
（μS/cm）or TDS（ppm）.
n
t water temperature （℃） / trans. current (4
~
solution.
Isolated, transferable 4
-
20mA current loop, any two transmission range can
range.
mode, Instru. mode support all 4
-20mA signal
regular.
mode support all two wire PLC system.
Flexible control application: conductivity high & low
limit
control/ high level
exceed control and hysteresis
control.
LCD display provides clear technical implication of various parameter setting
and status, more convenient and clear than the code prompt
surface.
Assisted identification provides clear technical identification for parameter
on industrialization standard, EMC design (electromagnetic
compatibility), platformization
in R&D, serialization in product
SMT (Surface Mount
Technology), AOI
(Automated Optical Inspection),
whole board analyze, computerized
FCT
inspection, strict quality
management and control
means.
been tested by aging experience, A level
in
quality.
Matched calibration, complete packaging and storage of electric meter,
conductivity cell; Purchase
in
accordance with international ordering
lies to all water treatment process monitor and controller, and has a
high performance in online measurement and control applicable to high salinity
water treatment, concentrated water, circulated cooling water, recycling water and
measurement and controller instrument
is innovative
at technology, with more functional and technical features, high performance at low
compensation.
cell
constant,
flow between purified water and concentrated
water
~
20mA ） , in
20mA current loop, any two transmission range can
be
regular.
Trans.
control/ high level
implication of various parameter setting
surface.
Assisted identification provides clear technical identification for parameter
gn (electromagnetic
grouping.
(Automated Optical Inspection),
ICT
inspection, strict quality
quality.
Matched calibration, complete packaging and storage of electric meter,
accordance with international ordering
process.
lies to all water treatment process monitor and controller, and has a
high performance in online measurement and control applicable to high salinity
water treatment, concentrated water, circulated cooling water, recycling water and
PONPE

1.3 Main
Technical
Product
Display
Constant
Constant Range
0.070
~
0
Meas. Range
0.5
199.9
μS/cm
Meas
.
Rang
e
Conductivity
TDS
Temp.
Resolution
Ratio
Conductivity
TDS
Temp.
Accuracy
Conductivity
TDS
Temp.
Technical
parameters
PONPE 595
Conductivity Controller
/TDS Measurement and Controller
LCD
0.10
cm-1
1.000 cm-1 5.000 cm-
1
0.070
~
0.13
0
cm-1
0.70 ~1.30 cm-1 3.50 ~
6.50 cm
0.5
~
199.9
μS/cm
1.0
~
1999μS/cm 0.05~
9.99mS/cm
0.5μS/cm ~
19.99mS/cm
0.25ppm ~
9.99 ppt
0.0~50.0
0.01μS/cm
0.01ppm
0.1
1.5
1.5
±0.8
Conductivity Controller
/TDS Measurement and Controller
1
10.0 cm-1
6.50 cm
-1
7.00 ~13.0 cm-1
9.99mS/cm
0.5~19.99mS/c
m
19.99mS/cm
9.99 ppt
PONPE

Temp. Compensation
Working Environment
Trans.
Output（4~20mA）
Isolated/Transferable/Revisable/Trans. Mode/Instru.
Control
Output
Output Contact
Load Capability
Power Consumption
Power Supply
Supply Frequency（Hz）
Fixing
Product Dimension
Hole Dimension
Weight
NTC-
10K Temperature Element
Temp：0~50 Relative
Humidity
Isolated/Transferable/Revisable/Trans. Mode/Instru.
Loop Impedance0~
400Ω: ±0.1mA
ON/OFF Double Contact Relay Output
AC 230V/5A Max
<2.5W
PONPE 595L
AC 220V±10%
AC 220V±10%
------ 50/60
Panel Mounted ，
clamp
96mm×96mm×105mm(H×W×D)
91mm×91mm(H×W)
0.27kg
，
10K Temperature Element
Humidity
：≤80%RH
Isolated/Transferable/Revisable/Trans. Mode/Instru.
Mode
400Ω: ±0.1mA
ON/OFF Double Contact Relay Output
PONPE 595H
AC 220V±10%
50/60
clamp
96mm×96mm×105mm(H×W×D)
91mm×91mm(H×W)
PONPE

2.
Product Dimension &
2.1 Production
Dimension
Product Dimension &
Rear Panel Terminal
Definition
Dimension
Definition
PONPE

2.2 Rear Panel
Terminal
Terminal Connection
W
To conductivity cell cable (WHITE)
G （ B ）
To conductivity cell cable (GREEN)
Y
To conductivity cell cable
R
To temp. (RED)
I+\I-
Instru. mode, internal power supply
T+\T-
Trans. mode, PLC system conditional module
Relay Contact
AC 220V
Power Input Port, to AC 220V
(
PONPE 595 L
EARTH
Electromagnetic
（
Connect to ground
N
C
No connection
Terminal
Definition
Terminal Connection
To conductivity cell cable (WHITE)
To conductivity cell cable (GREEN)
To conductivity cell cable
(YELLOW)
To temp. (RED)
Instru. mode, internal power supply
Trans. mode, PLC system conditional module
Relay Contact
（ON/OFF）
Power Input Port, to AC 220V
PONPE 595 L
/ PONPE 595 H）
Electromagnetic
compatibility ground
Connect to ground
）
No connection
Trans. mode, PLC system conditional module
protection
PONPE

3. Wire
Connection
3.1 mA
Transmitter Wire
4-
20mA Signal Connection in Instu. Mode/ Trans. Mode
3.2
Electrical Connection
ON/OFF Relay Control Connection
CCT-5300 Series
PONPE 595
Connection
Reference Chart
Transmitter Wire
Connection
20mA Signal Connection in Instu. Mode/ Trans. Mode
Electrical Connection
ON/OFF Relay Control Connection
20mA Signal Connection in Instu. Mode/ Trans. Mode
PONPE

高
on
off
REL
AY
0
Hi
Lo
uS/cm
o
n
REL
Lo
0
H
uS/cm(PP
3.3 High Limit Set &
Case 1: Flow quality is controlled under High Limit
Applies to pharmacy,
food
wash industry,
electronic process and etc. Flow quality will
limit，use magnetic
valve
purification of flow.
When the flow quality back to
“HI” point to “LO”
point
magnetic valve
effectively.
限 控 制
应
用 方 式
报
报
Alarm Low Limit Relief Point
Alarm High Limit Action
High Limit Application
报警下限解除点
报警上限动
Flow Quality between HI and LO
Flow Quality Control
Control
Case 1: Flow quality is controlled under High Limit
food
industry, drinking industry,
water purification, precise
electronic process and etc. Flow quality will
be
controlled at
valve
to switch the flow direction in order
to
When the flow quality back to
“LO”,
switch to the process before. The period from
point
is
delay period. Delay period avoids concussion of
effectively.
报警上限动作点
报警下限解除点
TS
Alarm Low Limit Relief Point
Alarm High Limit Action Point
ts
water purification, precise
controlled at
high
to
ensure the
switch to the process before. The period from
delay period. Delay period avoids concussion of
PONPE

Case 2: Flow Quality Regional Window Control
Applies to circulating cooling water, cutting coolant, cleaning fluid and etc. When
the flow quality is
degraded
recycling. When the flow quality
recycling will be
stopped. This operation mode
4.
Product Operating Setting
4.1 Front Panel
Display
Buzzer ON/OFF
mA Trans. Setting
Constant Setting
Case 2: Flow Quality Regional Window Control between HI and LO
Applies to circulating cooling water, cutting coolant, cleaning fluid and etc. When
degraded
to HI
limit, system will enter pollution discharge or
recycling. When the flow quality
is acceptable to
LO limit, pollution discharge or
stopped. This operation mode
is called Regional
Window
Product Operating Setting
Display
& Main Interface Display
Decimal
Alarm High/Low Limit
mA Trans. Setting
between HI and LO
Applies to circulating cooling water, cutting coolant, cleaning fluid and etc. When
limit, system will enter pollution discharge or
LO limit, pollution discharge or
Window
Control.
Unit Display
Unit Setting
Decimal
Setting
PONPE

4.2 Key Instruction
Ke
y
Name
Exit In
interface
Digit
Select
1.
2.
3.
U
p
1.
2.
Enter
1.
2.
4.3
Operation Interface
In measurement interface, press
automatically.
Order Name
1
Conductivity
Cell Constant
2
Decima
l
Setting
3
Meas. Unit
Setting
4 4mA
corresponding
5 20mA
corresponding
Function
parameter setting, press to exit and back
to
interface
In parameter setting,
selection of thousand,
hundred, ten, single digit.
Decimal setting
In meas. mode, switch display ppm/ppt and
In parameter setting, change the chosen
In meas. mode, switch
temp/mA/conductivity.
In main interface, enter parameter
setting.
Save the chosen parameter, enter next
Operation Interface
Instruction
In measurement interface, press
for 3 seconds, enter the next setting menu
Function
C= flashing, press <Digit choose> and <Up> to enter
conductivity constant value, press<enter>
to save and enter next parameter setting.
Decimal setting flashing, operate to
choose
decimal. Enter to save and go to next
parameter
setting.
Unit
Flashing, operate <Up> to select meas. unit
（ppm ，ppt,µS/cm 或 mS/cm）,enter
to
to next parameter setting.
4mA flashing, calibrate 4mA correspond value. Save
to enter next parameter setting.
20mA flashing, calibrate 20mA correspond value.
Save to enter next parameter setting.
to
main
selection of thousand,
In meas. mode, switch display ppm/ppt and
TDS.
In parameter setting, change the chosen
digit.
temp/mA/conductivity.
setting.
menu.
for 3 seconds, enter the next setting menu
press <Digit choose> and <Up> to enter
conductivity constant value, press<enter>
to save and enter next parameter setting.
choose
the
parameter
Flashing, operate <Up> to select meas. unit
to
save and go
4mA flashing, calibrate 4mA correspond value. Save
20mA flashing, calibrate 20mA correspond value.
PONPE

6.
Conductivity Cell
6.1
Conductivity Cell
Choose conductivity cell constant according to flow quality
Alarm Switch
8
Alarm High
Limit Relief
7
Alarm High
Limit Setting
6
Ultrapure
water
Pure water
Only
flashing, press<Up> to choose
enter to save, back to meas. display interface.
Conductivity Cell
Installation
Conductivity Cell
Constant
Choose conductivity cell constant according to flow quality
LO 与 flashing, set high limit relief value, enter
save, choose the decimal and save
again,
enter the next parameter setting.
HIand flashing, set alarm high limit, save
the decimal, save again
and
parameter setting.
Pure water
Industry water
Polluted
water
flashing, press<Up> to choose ON/OFF,
enter to save, back to meas. display interface.
Choose conductivity cell constant according to flow quality
flashing, set high limit relief value, enter to
again,
save and set
and
enter next
Concentrated
liquid
PONPE

6.2 Conductivity
Cell
(C=0.1cm-1
) Sensor Dimension
(C=5.0cm-1
) Sensor Dimension
6.3
Conductivity Cell
Conductivity
cell installation is a key part, false installation will cause measurement
value error, please confirm the install
measurement error.
1)
In Diagram 1a, conductivity cell contact is too long, insert part is too short.
This will cause measurement
1a
Cell
Appearance & Dimension
) Sensor Dimension
(C=1.0cm-1) Sensor
Dimension
) Sensor Dimension
(C=10.0cm-1) Sensor
Dimension
Conductivity Cell
Installation
cell installation is a key part, false installation will cause measurement
value error, please confirm the install place, install way in advance, to avoid the
In Diagram 1a, conductivity cell contact is too long, insert part is too short.
This will cause measurement
error. 1b is the correct way.
1b
Dimension
Dimension
cell installation is a key part, false installation will cause measurement
place, install way in advance, to avoid the
In Diagram 1a, conductivity cell contact is too long, insert part is too short.
PONPE

Tee installation
False
Measure sensor
2)
In diagram 2a, an instable air chamber in the conductivity cell will cause
measurement error and instable. 2b is the correct
2a
3)
In diagram 3, flow couldn’t fill the pipe, which will cause measurement error
and instable.
2) In diagram 4a, flow couldn’t pass measurement hole, this will cause
measurement error and instable. Diagram 4b is correct.
<4a>
Measure sensor
Tee installation
Correct
Tee installation
In diagram 2a, an instable air chamber in the conductivity cell will cause
measurement error and instable. 2b is the correct
way.
2b
In diagram 3, flow couldn’t fill the pipe, which will cause measurement error
2) In diagram 4a, flow couldn’t pass measurement hole, this will cause
measurement error and instable. Diagram 4b is correct.
<4b>
Tee installation
In diagram 2a, an instable air chamber in the conductivity cell will cause
In diagram 3, flow couldn’t fill the pipe, which will cause measurement error
2) In diagram 4a, flow couldn’t pass measurement hole, this will cause
PONPE

6.4
Conductivity Cell
1)
Conductivity cell should
flow speed is
stable and don’t
tank or pipe line
open to
2)
Concentric tube should
sure to opposite flow direction and deep in the flow.
3) Measure signal is
weak signal, so its collect
Forbidden to connect the power
or terminal. Forbidden to put the power
together. These will avoid measurement error and damage
4) Don’t make
the cable shorter or longer than its original
5)
Ensure the measurement part of conductivity cell
or other object. Avoid
greasy dirt,
6)
Don’t dispart conductivity cell or change its dimension or
7) Don’t wash or soak it
with strong
constant change which will influence
8) Avoid installing in
the sunlight or
9)
Please double check before connecting
7. Trouble Shooting
When the measurement is incorre
1) Problem Source: Disconnect the white cable on meter terminal,
conductivity display
is
recheck the sensor
installation.
Conductivity Cell Insta
pipe, test it with reference flow, if the display value is correct, please consider
improper installation and sensor problem.
(2) Check 4-
20mA is in instrument mode or trans. mode.
When there is no connec
mA Mode
Instru. Mode
Trans. Mode
Conductivity Cell
Installation Caution
Conductivity cell should
be installed in
a closed and circulated pipe
stable and don’t
have large
quantity of bubbles. DO NOT install
open to
air, to avoid measurement error.
Concentric tube should
be installed horizontally,
slantly or vertically
sure to opposite flow direction and deep in the flow.
weak signal, so its collect
wire must be
individually installed.
Forbidden to connect the power
line and control line to
the same cable connector
or terminal. Forbidden to put the power
line and control in
the same pipe or tight
together. These will avoid measurement error and damage
to the
meter.
the cable shorter or longer than its original
length.
Ensure the measurement part of conductivity cell
is
clean. Don’t touch
greasy dirt,
fat
or rubber object on the measurement
Don’t dispart conductivity cell or change its dimension or
shape.
with strong
acid or alkali. Avoid
scratch. Or this will cause
constant change which will influence
accuracy.
the sunlight or
wet area.
Please double check before connecting
to the power.
When the measurement is incorrect and instable, please operate as follows:
1) Problem Source: Disconnect the white cable on meter terminal,
is
0 and stable, then the meter is in
right condition, please
installation.
Conductivity Cell Installation Problem: Take conductivity cell out of the
pipe, test it with reference flow, if the display value is correct, please consider
improper installation and sensor problem.
20mA is in instrument mode or trans. mode.
When there is no connec
tion to the terminals
Output Port Port Voltage
Cable Voltage
I+/I- >12V DC
Non
T+/T- Non
DC24V
a closed and circulated pipe
line where
quantity of bubbles. DO NOT install
in
slantly or vertically
to make
individually installed.
the same cable connector
the same pipe or tight
meter.
clean. Don’t touch
it by hand
or rubber object on the measurement
part.
scratch. Or this will cause
ct and instable, please operate as follows:
1) Problem Source: Disconnect the white cable on meter terminal,
if the
right condition, please
llation Problem: Take conductivity cell out of the
pipe, test it with reference flow, if the display value is correct, please consider
Cable Voltage
Non
DC24V
PONPE

Other Common Faults:
Problem
No display
A
．
supply B
failure
A
connection
Instable Display B
installation
C Instable flow
D Part flow too fast
A
．
Reading Error B
．
C
．
D
．
Measur
e Error
A.
B.
A.
B.
C.
mA Value
non-corresponding
Other Common Faults:
Possible Factor
Solution
．
No power
supply B
．Meter
failure
A ． Check
whether there is
voltage between meter and
power supply
B．
Repair the meter
False cell
A．
Correct connection
meter and conductivity cell
B
Choose correct installation,
to avoid bubbles and dead
corner.
C
Choose other install place,
pls avoid
install cell
part
smooth turn
D Part installed
fitting for pipe
below
right-angled
connection
False cell
installation
C Instable flow
speed
D Part flow too fast
．
False constant
A ． Reset the
constant；
B ．
Replace new conductivity
cell or re-
calibrate.
C．Install in the
right
Install
according
instruction
．
Constant change
．
Improper flow speed
．
False install
Breakdown of
meter and
conductivity cell
False setting
A. If resistivity
between
white wire is 1MΩ, resistivity
between yellow and white wire
is 10KΩ, insulation between
white and black wire >100
MΩ@100V, conductivity is in
right condition.
B. Check the parameter
setting.
Receive trans.
error
Failure to reach
20mA
False setting for
transmitting
A. Reset
receive
quantity
B. Too high
resistance, enlage the cross
section of cable.
C．Reset mA and
its
Solution
whether there is
voltage between meter and
Repair the meter
Correct connection
between
meter and conductivity cell
Choose correct installation,
to avoid bubbles and dead
Choose other install place,
install cell
effective
smooth turn
by reducing
below
DN20
conductivity
Replace new conductivity
calibrate.
right
place D
according
to
between
red and
white wire is 1MΩ, resistivity
between yellow and white wire
is 10KΩ, insulation between
white and black wire >100
MΩ@100V, conductivity is in
B. Check the parameter
receive
trans.
in loop
resistance, enlage the cross
its
correspond
PONPE

7. Complete Set
Conductivity TDS Trans. Controller
Conductivity Cell
Manual
9. Order Instruction
PONPE 595
series conductivity/TDS controller belongs to platform developer.
Please confirm the following fittings before your order to guarantee your project:
power supply, constant, material and fixation.
Controller
Power Supply
PONPE 595L
□ AC 220V
PONPE 595H
□ AC 220V
Note: Cable Length Order: 1m
Product type with the letter E : enhanced electromagnetic compatibility
Conductivity TDS Trans. Controller
One pc（
including one pair of clamp
One (Cable Length 5m)
One
9. Order Instruction
series conductivity/TDS controller belongs to platform developer.
Please confirm the following fittings before your order to guarantee your project:
power supply, constant, material and fixation.
Power Supply
Cell Constant Connection
□ AC 220V
□ 5.00 cm-1
□ Thread
□ Ferrule
□ AC 220V
□ 10.00 cm-1
□ Thread
□ Ferrule
Note: Cable Length Order: 1m
、5m、10m、20m
Product type with the letter E : enhanced electromagnetic compatibility
including one pair of clamp
）
series conductivity/TDS controller belongs to platform developer.
Please confirm the following fittings before your order to guarantee your project:
Cell Material
□ Graphite
□ Graphite
Product type with the letter E : enhanced electromagnetic compatibility
PONPE