Pool boy PB-1 Original operating instructions

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INT
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S
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Pool Boy 1A & Pool Boy 2A
Revised 12/23/2019

2
READ AND FOLLOW ENTIRE INSTRUCTION MANUAL AND
ALL PRECAUTIONS. SAVE THIS INSTRUCTION MANUAL
FOR YOUR RECORDS. PRIOR TO INSTALLING,USING, OR
TROUBLESHOOTING THIS EQUIPMENT
CAUTIONS
•
Read, Follow, and
Save the Entire InstructionManual.
•
Use the system only in the intended manner.
•
Remember, solar blankets are not safety covers.
•
Remove the solar blanket completely from the pool before using the pool.
•
The POOL BOY® system is intended to be stationary. It is not designed to be mounted on a
caster-equipped stand.
•
Visually inspect the pool prior to retracting or extending the solar blanket. Ensure that the pool is
clear of occupants and that no items will conflict with the solar blanket.
•
Store the remote control and system key in a secure location in order to prevent unauthorized
operation.
•
Unit is for outdoor useonly.
•
Do not attempt any technical repairs without proper training or first calling Pool
BoyTechnicalSupportat1-866-778-POOL(7665).Failuretodo so mayresultin Denial
of warrantyclaims.
WARNING- RISK OF ELECTRICALSHOCK
To reduce the risk of electric shock, observe the followingprecautions.
•
Connect the power supply only to a grounding type receptacle protected by a class A Ground
Fault Circuit Interrupter (GFI).
•
Install power supply at least 10 feet (3.1 M) from the inside walls of the pool and at least 1 foot
(30cm) above the ground / decklevel.
•
Do not use with an extensioncord.
•
Replace damaged cordsimmediately.
•
Disconnect electric power beforeservicing.
IMPORTANT SAFETY PRECAUTIONS

3
Required Tools
•
Drill/driver/screw gun with 5/16 hex driver bit
•
25 foot tape measure
•
Flat blade screwdriver
•
5/16 & 7/16 wrenches or sockets
Select the Location
Select a location at one of the narrow ends of the pool. The location must:
•
Be away from the ladder
•
Have access to a GFI protected 120V ACreceptacle.
•
Provide a mounting location for the powersupply
•
The drive side stand may be placed on either side of the pool
Suggested Layout
GETTING STARTED

4
Pool Boy® (Adjustable Height) Pool Boy® II (Non-Adjustable)
1) Position the Stands
Position the stands in the selected location at one of the narrow ends of the pool. The stands come fully
assembled in the middle of the height adjustment range (Not applicable for Pool Boy® II).
If height adjustment will be required, remove both standcovers.
Height adjustment
The height of the POOL BOY® reel system is adjustable through a wide range. The height of the cross
tube can be changed by moving the hub assemblies to different height settings.
Installation
POOL BOY® Stand
Pool Deck Level

5
Adjusting Pool Boy® Stand Height
Remove the motor and idler stand covers. The covers are held in place by three screws. Using the 5/16”
wrench, remove bolts that attach motor case to stand. Position motor / gearbox assembly at the desired
height. Insert and tighten bolts. Care must be taken not to over tighten the motor mount bolts.
Position hub on the idler stand to the same height. Using two 7/16” wrenches, remove bolts that attach
the idler hub and position hub to match the motor stand hub location. Reinstall bolts and tighten.
Leave the motor stand cover off. Install the idler stand cover, if desired.
Example‐HighestSetting
Example‐LowestSetting

6
Using a 5/16 wrench,
remove (4) mounting bolts.
Adjust stand height and
reinstall bolts.
Using two 7/16 wrenches,
remove (4) mounting bolts.
Adjust stand height and
reinstall bolts.

-
w
ADJUSTABLE
1
1
11
11
J
.
c-=
C
.
End tube D
C3
D3

3) El
e
1.
M
v
e
T
h
2.
Pl
3.
R
o
4.
F
e
e
ctrica
l
ount the p
o
e
rtical surf
a
h
e power
s
ug the mo
t
o
ute the
m
e
ed the m
o
S
l
Conn
e
o
wer sup
p
a
ce a mini
m
s
upply mu
s
t
or harnes
s
m
otor harn
e
o
to
r
harne
s
Power
Supply
e
ctions
p
ly box: Se
m
um of o
n
s
t be conn
e
s
into the
c
e
ss to the
P
s
s into the
Power Cord must be
plugged into a GFI
Protected Receptacle
curely mo
n
e (1) foot
a
e
cted to a
c
onnector
a
P
OOL BO
Y
drive stan
d
Motor Ha
8
unt
a
bove the
GFI prote
c
a
t the bott
o
Y
® drive s
t
d
on the c
u
arness
C
the powe
r
ground/d
e
c
ted recep
o
m of the
p
t
and.
u
tout on th
e
Cord Grip
r
supply in
e
ck level a
n
tacle.
p
owe
r
sup
p
e
desired
s
an upright
n
d 10 feet
p
ly.
s
ide.
Motor St
Assemb
manner t
o
from the
p
tand
ly
o
a
p
ool.
POWER SUPPLY
1. Mount the power supply box: Securly mount the power supply to a vertical surface a minimum of
one (1) foot above the ground/deck level and 10 feet from the pool. The power supply must be connect-
ed to a GFI protected receptacle.
3) Electrical Connections

5.
In
h
a
6.
Pl
7.
G
r
o
n
stall strain
a
rness thr
o
ug motor
h
r
ound mot
o
n
each en
d
relief / co
r
o
ugh the
b
h
arness in
t
o
r and idl
e
d
stand.
r
d grip on
b
b
racket. In
s
t
o the con
n
e
r stands a
b
racket in
s
tall the ja
m
n
ector plu
g
ccording t
o
G
9
the base
o
m
b nut an
d
g
at the m
o
o
local ele
c
G
roundi
o
f the mot
o
d
tighten.
o
torassem
c
trical cod
e
ng Ter
m
o
r stand. T
h
bly.
e
s. A grou
m
inals
h
read the
m
nding ter
m
m
otor
m
inal is pr
o
o
vided

10
4) Test Run
Plug the power supply into a GFI equipped receptacle. With the crosstubes attached, test run the system. (See
the OPERATION Section for instructions.) Ensure the cross tube is securely attached to the Pool Boy® hubs and
that it runs smoothly without wobble.
5) Install the covers for the drive and idler stands
Install the drive stand cover. Make sure the motor harnessis routed through the slot in the side of the cover. If the
idler stand cover was removed, reinstall it at this time.
6) Attach the Solar Blanket
Attach the solar blanket onto the cross tube in the manner prescribed by the blanket/blanket strap manufacturer.
Consult your solar blanket retailer for details. The blanket can wind onto the cross tube either direction.
7) Install tether kit
The tether kit attaches to the leading edge of the solar cover, opposite the end that wraps onto the cross tube. The
tether kit is used to guide the cover during extension and retraction.
1.
Carefully wrap the edge of the cover around the rods (2) 5ft pieces. Ensure the wrap is even and square to
the leading edge and center of the cover.
2.
Install the supplied (5) clips as shown in the following diagram. Bolt through the cover material, a hole will
need to be made thru the blanket. Install clamps evenly, approximately one every two feet.
3.
Snap the guide rope harness to the clamps as shown.
1. CONNECTING THE SOLAR COVER TO THE
REEL
(Refer to Step #1)
1. Select a location suitable for pool cover removal, usually
on the pool end without steps. Make sure teh Solar Cover
is trimmed properly. The tube should be positioned perpen-
dicular to teh center line of the pool as in Step #1. PROPER
ALIGNMENT BETWEEN POOL COVER AND THE TUBE IS
CRITICAL! Whether your pool is rectangular or irregular in
shape, the straps must be placed and installed so that there is
equal pull on all straps at the same time to help prevent mis-
alignment of the cover.
2. ATTACH COVER PLATES TO SOLAR
BLANKET
(Refer to Step #2)
1. Starting at one side of the solar cover, position a set of
cover plates (male and female) with the large center slot at the
location of the blue strap and at least 2” from any edge of the
cover.
2. With a sharp instrument, using the female plate as a guide
and with the raised ridges facing DOWNWARD, punch 3 holes
through the cover plate and cover. The holes must be as wide
as the holes in the plate.
3. Place a male plate under the cover directly beneath the
female plate.
4. Insert the 2 snaps through the cover and snap together. If
the plates do not snap into position with normal force, remove
excess cover material.
5. Repeat this operation until all the plates have been in-
stalled on the cover.
3. ATTACH STRAP / STRAP BUCKLE
(Refer to Steps #3, #4, and #5)
1. With the ribbed crossbar on the strap buckle facing up,
slide the buckle onto the strap from the end opposite the vel-
cro.
2. Position the buckle at least 24” from the strap end. Brin
ghte strap underneath the solar cover and up through the cen-
ter opening in the plate.
3. Thread the strap end back through the buckle.
4. Repeat process for each strap.
STEP #1
STEP #3
STEP #4
STEP #5
10
4) Test Run
Plug the power supply into a GFI equipped receptacle. With the cross tubes attached, test run the system. (See
the OPERATION Section for instructions.) Ensure the cross tube is securely attached to the Pool Boy® hubs and
that it runs smoothly without wobble.
5) Install the covers for the drive and idler stands
Install the drive stand cover. Make sure the motor harness is routed through the slot in the side of the cover. If the
idler stand cover was removed, reinstall it at this time.
6) Attach the solar blanket
Attach the solar blanket onto the cross tube in the manner prescribed by the blanket/blanket strap manufacturer.
Consult your solar blanket retailer for details. The blanket can wind onto the cross tube either direction.
7) Install tether kit
The tether kit attaches to the leading edge of the solar cover, opposite the end that wraps onto the cross tube. The
tether kit is used to guide the cover during extension and retraction.
1.
Carefully wrap the edge of the cover around the rods (2) 5ft pieces. Ensure the wrap is even and square to
the leading edge and center of the cover.
2.
Install the supplied (5) clips as shown in the following diagram. Bolt through the cover material, a hole will
need to be made thru the blanket. Install clamps evenly, approximately one every two feet.
3.
Snap the guide rope harness to the clamps as shown.
1. CONNECTING THE SOLAR COVER TO THE REEL
(Refer to Step #1)
1. Select a location suitable for pool cover removal, usually
on the pool end without steps. Make sure teh Solar Cover is
trimmed properly. e tube should be positioned perpen-
dicular to teh center line of the pool as in Step #1. PROPER
ALIGNMENT BETWEEN POOL COVER AND THE TUBE
IS CRITICAL! Whether your pool is rectangular or irregular
in shape, the straps must be placed and installed so that there
is equal pull on all straps at the same time to help prevent
misalignment of the cover.
2. ATTACH COVER PLATES TO SOLAR BLANKET
(Refer to Step #2)
1. Starting at one side of the solar cover, position a set of
cover plates (male and female) with the large center slot at the
location of the blue strap and at least 2” from any edge of the
cover.
2. With a sharp instrument, using the female plate as a guide
and with the raised ridges facing DOWNWARD, punch 3
holes through the cover plate and cover. e holes must be as
wide as the holes in the plate.
3. Place a male plate under the cover directly beneath the
female plate.
4. Insert the 2 snaps through the cover and snap together. If
the plates do not snap into position with normal force, remove
excess cover material.
5. Repeat this operation until all the plates have been in-
stalled on the cover.
3. ATTACH STRAP / STRAP BUCKLE
(Refer to Steps #3, #4, and #5)
1. With the ribbed crossbar on the strap buckle facing up,
slide the buckle onto the strap from the end opposite the
velcro.
2. Position the buckle at least 24” from the strap end. Brin
ghte strap underneath the solar cover and up through the
center opening in the plate.
3. read the strap end back through the buckle.
4. Repeat process for each strap.
4. ATTACH VELCRO HOOK TO ALUMINUM TUBE
(Refer to Step #6)
1. Place the velcro end of the strap over the tube.
2. Standing behind the tube, pull the strap taut and align as
straight as possible between the cover plate and the tube.
3. Remove adhesive backing from the velcro tab and place it
rmly into position at the top of the tube. Tube must be dry
and free from grease or dirt.
4. Repeat procedure for each strap keeping the velcro adhe-
sive tape in a line along the top of the tube.
5. Use the buckles to adjust each strap so all straps provide
equal tension on the solar cover when rolling the solar cover
onto the reel.
STEP #1
STEP #2
STEP #3
STEP #4
STEP #5
STEP #6
10
4) Test Run
Plug the power supply into a GFI equipped receptacle. With the cross tubes attached, test run the system. (See
the OPERATION Section for instructions.) Ensure the cross tube is securely attached to the Pool Boy® hubs and
that it runs smoothly without wobble.
5) Install the covers for the drive and idler stands
Install the drive stand cover. Make sure the motor harness is routed through the slot in the side of the cover. If the
idler stand cover was removed, reinstall it at this time.
6) Attach the solar blanket
Attach the solar blanket onto the cross tube in the manner prescribed by the blanket/blanket strap manufacturer.
Consult your solar blanket retailer for details. The blanket can wind onto the cross tube either direction.
7) Install tether kit
The tether kit attaches to the leading edge of the solar cover, opposite the end that wraps onto the cross tube. The
tether kit is used to guide the cover during extension and retraction.
1.
Carefully wrap the edge of the cover around the rods (2) 5ft pieces. Ensure the wrap is even and square to
the leading edge and center of the cover.
2.
Install the supplied (5) clips as shown in the following diagram. Bolt through the cover material, a hole will
need to be made thru the blanket. Install clamps evenly, approximately one every two feet.
3.
Snap the guide rope harness to the clamps as shown.
STEP #2
10

4. ATTACH VELCRO HOOK TO ALUMINUM TUBE
(Refer to Step #6)
1. Place the velcro end of the strap over the tube.
2. Standing behind the tube, pull the strap taut and align as
straight as possible between the cover plate and the tube.
3. Remove adhesive backing from the velcro tab and place it
rmly into position at the top of the tube. Tube must be dry and
free from grease or dirt.
4. Repeat procedure for each strap keeping the velcro adhesive
tape in a line along the top of the tube.
5. Use the buckles to adjust each strap so all straps provide
equal tension on the solar cover when rolling the solar cover onto
the reel.
STEP #6
4) Test Run
Plug the power supply into a GFI equipped receptacle. With the cross tubes attached, test run the system. (See
the OPERATION Section for instructions.) Ensure the cross tube is securely attached to the Pool Boy® hubs and
that it runs smoothly without wobble.
5) Install the covers for the drive and idler stands
Install the drive stand cover. Make sure the motor harness is routed through the slot in the side of the cover. If the
idler stand cover was removed, reinstall it at this time.
6) Attach the solar blanket
Attach the solar blanket onto the cross tube in the manner prescribed by the blanket/blanket strap manufacturer.
Consult your solar blanket retailer for details. The blanket can wind onto the cross tube either direction.
7) Install tether kit
The tether kit attaches to the leading edge of the solar cover, opposite the end that wraps onto the cross tube. The
tether kit is used to guide the cover during extension and retraction.
1.
Carefully wrap the edge of the cover around the rods (2) 5ft pieces. Ensure the wrap is even and square to
the leading edge and center of the cover.
2.
Install the supplied (6) clips as shown in the following diagram. Bolt through the cover material, a hole will
need to be made thru the blanket. Install clamps evenly, approximately one every two feet.
3.
Snap the guide rope harness to the clamps as shown.
11
Safety Items prior to operation
Visually inspect the pool prior to retracting or extending the solar blanket. Ensure that the pool is clear of
occupants and that no items will conflict with the solar blanket.
When not in use, store the remote control and system key in a secure location in order to prevent
unauthorized operation.
Safety Features
The POOL BOY® powered solar blanket reel has operational safety features integrated into a keyed
power switch and a locking remote control that are designed to prevent unauthorized operation.
Key Switch: The unit can only be unlocked for operation by turning the key switch on the power supply
box. Once the key is rotated clockwise to the ON position and released, the system is unlocked for a
period of 5 minutes. If this period of 5 minutes elapses, without remote control activation, the system will
lock. To continue operation, the key switch will need to be turned again to the ON position. Rotating the
key switch counter clockwise to the OFF position disconnects power and prevents operation.
Remote Control: The key fob style remote control is used to extend and retract the solar blanket. This
remote control is activated for use only after both buttons (EXT / RET) are depressed simultaneously and
held for 2 seconds. Once activated, the remote control has a built in 5 minute timer during which time,
operation is possible. After five minutes elapses, the remote will deactivate and operation will cease. To
continue operation, the remote must be activated again.
Please note: The remote control and the key switch are controlled by separate timers. Both need to be
active to allow system operation.
Operation
1)
Ensure the pool is unoccupied and that it is safe to operate the solar blanket reel.
2)
Unlock the system by inserting the key into the power supply and turning clockwise to the ON
position and release. Note: Unlocking the system with the key switch starts a 5-minute timer for
system operation.
OPERATION

12
Safety Items prior to operation
Visually inspect the pool prior to retracting or extending the solar blanket. Ensure that the pool is clear of
occupants and that no items will conflict with the solar blanket.
When not in use, store the remote control and system key in a secure location in orderto prevent
unauthorized operation.
Remote Control
1. The key fob remote control is used to extend and retract the solar blanket.
2. The fob has 4 buttons; A, B, C & D. Only buttons A and B will be used.
3. Depressing button A will make the cross tube rotate in one direction. Depressing button B will
make the cross tube rotate in the opposite direction.
4. The button used to retract the solar blanket will depend on which side of the pool the drive side of
the Reel is placed. The other button will extend the solar blanket.
OPERATION OF THE REEL
Operate the System
1. To retract the blanket, press and hold the appropriate button. Release the button once the solar
blanket is rolled up onto the cross tube.
2. To extend the solar blanket back onto the pool press and hold the appropriate button.
3. It will be necessary to guide the blanket onto the pool as it uncoils from the reel. This can be done
using the tether. If not using the tether simply grasp a corner of the blanket and walk along the side of
the pool assisting the blanket to extend.
4. Release the button once the cover is fully extended.
5. When not in use store the remote control in a safe place that prevents unauthorized use and loss.
Programming Remote Control
1.Linking the remote control fob with the radio receiver in the drive side stand can only be done at
the factory.
2. 2 remote control fobs have been included with the reel. Losing both will require purchasing a new fob
and returning the radio receiver to the factory to have them linked. There will be a charge for this.

13
In the event of a loss of power, a manual override isprovided.
1)
Unplug the power supply from the GFI protectedoutlet.
2)
Unplug the motor harness at one of theconnections.
3)
Remove the cover of the idler stand.
4)
Use a ¾-inch wrench or socket to turn the reel in the desireddirection.
MANUAL OVERRIDE
Use a ¾-Inch
Wrench

POOL BOY CORPORATION
LIMITED WARRANTY, REPLACEMENT PARTS &RETURNS POLICY
POOLBOY®
POOL BOY® LIMITED WARRANTY Effective April 1, 2019Pool Boy Corporation warrants to the original purchaser of
POOL BOY® system components (the “Products”), for a period of three (3) years from the original sale date or date of dealer
installation, whichever is earlier (“Limited Warranty Period”), that the Products shall be free from defects in material and workmanship.
This is a prorated warranty. Pool Boy’ssole obligation under this warranty is, at its election, to repair, replace or make appropriate
adjustments concerning theProducts where Pool Boy’sinspection discloses any such defects in the Products occurring in normal usage
within the limited warranty period.Pool Boy will, at its option repair or replace such part at the following prorated cost to the
original reel owner:
YEAR 1 NO COST
YEAR 2 35% OF LIST PRICE
YEAR 3 75% OF LIST PRICE
However, you will be responsible for all shipping or transportation costs in connection with transporting this unit to and from Pool
Boy.Only warranty claims with prior authorization from Pool Boy will be recognized; all other claims are invalid and will be denied.
This warranty does not apply to abuse, misuse, neglect, negligence, error of operations or to purposeful or accidental damage or damage
due to “act of God” such as wind or rain damage, flood, lightning or other natural or similar occurrences. The POOL BOY® limited
warranty coverage applies only to the Products and no other apparatus or property to which the Products are affixed or attached.
The POOL BOY® limited warranty is not transferable. THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER
WARRANTIES NOT EXPRESSLY SET FORTH HEREIN,WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, AND POOL BOY
is not responsible for removal or installation costs. UNDER NO CIRCUMSTANCES SHALL POOL BOY'S LIABILITY FOR ANY DEFECT IN
THE PRODUCTS,WHETHER BASED ON CONTRACT,TORT,WARRANTY,STRICT LIABILITY,OR ANY OTHER THEORY,EXCEED THE PURCHASE
PRICE OF THE DEFECTIVE PRODUCTS,AND POOL BOY SHALL HAVE NO LIABILITY FOR CONSEQUENTIAL,SPECIAL,INCIDENTAL,INDIRECT,
EXEMPLARY OR PUNITIVE DAMAGES OF ANY KIND WHATSOEVER. This limited warranty provides the limited purchaser of the Products with
specific legal rights. The original purchaser of the Products may also have other rights that vary from state to state.
APPLICABILITY OF LIMITED WARRANTY TO REPLACEMENT PARTS. The terms and conditions of the POOL
BOY® Limited Warranty shall apply to any replacement parts provided to the original purchaser by Pool Boy in connection with any
warranty claim. Any replacement part is warranted for the balance of the Limited Warranty Period or ninety (90) days from the date of
shipment of the replacement part, whichever is longer. No markup will be paid by Pool Boy for warranty parts.
RETURNS POLICY.This returns policy applies to all Products returned to Pool Boy from the original purchaser during the
Limited Warranty Period. Prior authorization is required before any Product may be returned to Pool Boy.AReturn Authorization
Number is required for Pool Boy’sacceptance of returned Products. Warranty claims submitted without proof of the original purchase
date are not coveredby this Warranty and will be denied. Parts credit (if applicable) will be sent after Pool Boy tests the Product and
validates the warranty claim.
Please direct all questions concerning the POOL BOY®Limited Warranty to:
Pool Boy Corporation
Warranty Claims
5050 W. Lake St.
Chicago, IL 60644
Telephone: 1-866- 778-7665
Email: [email protected]
WARRANTY


PBEP001R3 - Revised 12/30/2019
This manual suits for next models
1
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