Pool Pilot 75040 User manual
DOMESTIC
Salt Chlorine Generating Device
Swimming Pool & Spa Purication System
Models: 75040
For use with RC-5 Cell, ONLY!
LECTRANATOR SYSTEMS INC., 2770 - 24 Ave. N.e., CAlgAry, AlbertA t1y 6v7 · 1-866-517-7584
IMPORTANT
RETAIN MANUAL FOR FUTURE REFERENCE
Installation and Operation Manual
REGISTRATION NUMBER 30494 PEST CONTROL PRODUCTS ACT
A maximum of 75000 L of water can be treated with one Pool Pilot Digital Nano unit. Maximum output of hypochlorous acid
equivalent to 0.25 kg of free available chlorine per day. For swimming pools, a range of 1-3 ppm of free available chlorine
must be maintained. For spas, a range of 3-5 ppm of free available chlorine must be maintained. Controls bacteria and algae
in swimming pool waters.
KEEP OUT OF REACH OF CHILDREN
NOTICE TO USER: This pest control product is to be used only in accordance with the directions on the label. It is an
offence under the PEST CONTROL PRODUCTS ACT to use this product in a way that is inconsistent with the directions on
the label. The user assumes the risk to persons or property that arises from any such use of the product.
(For Indoor and Outdoor Use)
READ THE LABEL AND
THIS MANUAL BEFORE
INSTALLING OR OPERATING
Digital Nano
by
LECTRANATOR
SYSTEMS, INC.
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SYSTEMS, INC.
LECTRANATOR
SYSTEMS, INC.
www.lectranator.com 1-866-517-7584
OWNER TABLE OF CONTENTS
FACTORY CONTACT INFORMATION ................................................................................. 3
SAFETY INFORMATION ................................................................................................... 4-7
OWNER QUICK START & RUN ........................................................................................... 8
How Your Chlorine Generator Works ................................................................................... 8
Control Overview ........................................................................................................ 8
Up and Down Arrows: ................................................................................................. 8
The Boost Button: ........................................................................................................9
Menu and Select Button: ..............................................................................................9
Check System Light and Audible Alarm: ......................................................................9
Normal Display: ......................................................................................................... 9
Water Balance & Chemistry Recommendations ....................................................... 10
Winterizing ............................................................................................................... 10
IMPORTANT FEATURES .................................................................................................. 11
Patented Temperature Compensation ..................................................................................11
Water Manifolds Assemblies - Two Available Options ...............................................11
INSTALLER TABLE OF CONTENTS ............................................................................ 14-15
REFERENCE SECTION ................................................................................................ 31-33
Salt Addition Chart: ................................................................................................................31
Basic Water Chemistry: .........................................................................................................32
Using the Saturation Index (SI): .............................................................................................33
MAINTENANCE.................................................................................................................. 34
Fuse Location and Ratings: ...................................................................................................34
Tri-Sensor Assembly: .............................................................................................................34
Location of Fuse ........................................................................................................34
Removing\Inspecting\Cleaning the Tri-Sensor (Pump must be off): ......................................35
Testing the Flow Switch, Cleaning the Filter Screen,.............................................................36
Cleaning the Bypass Valve (for optional 94105 Manifold) .....................................................36
Servicing the cell ....................................................................................................................37
Removal of the cell... .................................................................................................37
Visual Inspection of the cell... ....................................................................................37
Inspecting cell (continued): ....................................................................................................38
Manual Cleaning of the cell... .....................................................................................38
Inspecting cell (continued): ....................................................................................................39
Installing a cell... ........................................................................................................39
Winterizing ................................................................................................................ 39
Spring Start-Up ......................................................................................................... 39
TROUBLESHOOTING................................................................................................... 40-42
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What We Need to Know If You need To Contact Us...
If you should need to call Lectranator Systems Inc.for questions, service, or parts, please have the
following information ready:
CONTACT INFORMATION
If you have questions, please refer to our web site at www.lectranator.com for the manual, additional
information, and helpful service advice.
You can also call us at: 1-866-517-7584. We are here to serve you from 8:00 A.M. to 4:00 P.M.
Mountain time, Monday through Friday. If calling after hours, our voice mail system will handle your
call. Please be sure to leave your name, a complete address, and your telephone number.
You may also reach us by email at: jeff@lectranator.com.
Or, if you prefer, you may FAX us at: (403) 291-1023. Be certain to provide your full address and a daytime
telephone number.
Pool Volume in Gallons:
INSTALLER - Please record the following information prior to installation:
Control Unit
Date of Installation:
Control Unit
CellCell Model
Pool Volume in Litres:
Tri-Sensor
Installer:
Serial Number:
Serial Number:
Serial Number:Model Type:
Type: RC-5 (only permitted type)
To Contact the Factory...
Manufactured for
LECTRANATOR SYSTEMS INC.
2770 - 24 Ave. N.e., CAlgAry, AlbertA t1y 6v7
Digital Nano
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Used and maintained properly, your chlorine generator will provide year-upon-year of safe and economical
service. However, as with any mechanical or electrical device, to get the most from your equipment—
while insuring personal safety for you and others—certain operational and maintenance factors must be
observed.
Likewise, excepting a few minor owner-capable maintenance items (explained later in this manual),
repair and service of your chlorinator must be performed only by experienced service personnel. Should
you, the owner, suspect your chlorine generator is not performing properly, please refer to the section in
this manual entitled: “Troubleshooting,” You can also access the most current troubleshooting advice at
www.lectranator.com. If you determine that a service call is necessary, your installer can be one source
of service, or Lectranator Systems Inc. Customer Support can recommend a service company.
Please note that warranties may be voided if the chlorinator has been installed, operated, maintained,
or repaired improperly. In addition to voiding the manufacturer’s warranty... unapproved installation
methods, modifications, poor or incorrect maintenance, service by unqualified personnel, or improper use
of the chlorinator may result in personal injury and/or property damage. For personal safety, and to avoid
damage to equipment, follow all safety instructions displayed on the equipment and within this manual.
SAFETY INFORMATION
Throughout this manual the following two safety signals are placed where particular attention is required.
Please note “WARNING” relates to personal safety, while “CAUTION” signals promote avoiding damage
to equipment.
Safety Signals
Safety Information Main Table
A “warning” signal appears in this manual where special attention is required for personal safety.
(Specic instructions will appear in this box.)
Failure to heed the following may result in permanent injury or
death.
WARNING !
A “caution” signal appears in this manual where special care is required to avoid equipment damage.
(Specic instructions will appear in this box.)
Failure to heed the following may result in equipment damage.
CAUTION !
Failure to heed the following may result in permanent injury
or death.
WARNING !
RISK OF ELECTRICAL SHOCK - A bonding lug has been provided on the outside of the Control
Unit. This lug permits the connection of a No. 8 AWG (8.4mm2) solid copper-bonding conductor (No.
6 AWG in Canada). Make this connection between the Control Unit and all other electrical equipment
and exposed metal within 1.5m (5-feet) of the Control Unit. All eld-installed metal components (such
as rails, ladders, drains, etc.) within 3m (10-feet) of the pool, spa, or hot tub, must be bonded to the
equipment grounding bus using copper conductors not smaller than No. 8-AWG (8.4mm2) (No. 6 AWG
in Canada).
CHLORINATOR CONTAINS NO OWNER-REPAIRABLE COMPONENTS - Repairs must not be at-
tempted by untrained and/or unqualied individuals. If service is deemed necessary, contact installing
dealer or Lectranator Systems Inc.Customer Support at: 1-866-517-7584.
Failure to heed the following may result in permanent injury
or death.
WARNING !
Follow all aspects of the Canadian Electrical Code(s) when installing this device, unless Provincial or Local
guidelines supersede. When installing and using your Pool Pilot Digital Nano, basic safety precautions
must always be followed, including the following:
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SAFETY INFORMATION
RISK OF ELECTRICAL SHOCK... Insure electrical power is disconnected before wiring the unit. Follow
all aspects of the Canadian Electrical Code(s) when installing this device, unless Provincial or Local
guidelines supersede.Use copper conductors, only.
Failure to heed the following may result in permanent injury or
death.
WARNING !
CHEMICAL HAZARD... To avoid damaging splashes, always add acid to water, never water to acid.
Wear safety glasses and use other appropriate personal protection equipment.
Failure to heed the following may result in permanent injury
or death.
WARNING !
RISK OF ELECTRICAL SHOCK - Control units congured to 115-VAC must be installed at least 3m
(10-feet) from the pool or spa wall. Control units congured to 230-VAC must be installed at least
1.5m (5-feet) from the pool or spa wall.
Failure to heed the following may result in permanent injury
or death.
WARNING !
RISK OF ELECTRICAL SHOCK - A disconnect device, incorporated into the xed wiring, must be
included in the supply circuit (such as a time clock, relay, or circuit breaker).
Failure to heed the following may result in permanent injury
or death.
WARNING !
RISK OF CHILD DROWNING OR INJURY - Children must be closely supervised at all times around
pool or spa equipment.
Failure to heed the following may result in permanent injury
or death.
WARNING !
WATER CHEMISTRY SAFETY - Improper water chemistry can present a serious health hazard. The
proper residual chlorine level and water chemistry must be maintained. The addition of certain pool
maintenance chemicals can reduce the effectiveness of chlorine. Maintain Pool / Spa water per stan-
dards detailed later in this manual.
Failure to heed the following may result in permanent injury
or death.
WARNING !
RISK OF ELECTRICAL SHOCK - Disconnect all AC power when installing or servicing this system.
Failure to heed the following may result in permanent injury
or death.
WARNING !
CAUTION !
To permit proper air circulation, the Control Unit must be mounted at least 300 mm (1-foot) off ground
level.
Failure to heed the following may result in equipment damage.
CAUTION !
The Pool pilot Digital Nano must be installed and operated as specied. Failure to do so will void the
equipment warranty.
Failure to heed the following may result in equipment damage.
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Special measures are required in the event of freezing conditions. Your Pool Pilot Digital Nano may
be damaged if measures are not taken in advance of freezing conditions. Equipment damage due to
freezing conditions is NOT covered under the equipment warranty.
Failure to heed the following may result in equipment damage.
CAUTION !
Do not use a pool cleaner or vacuum head with wheels, as wheels can leave track marks on
newly-plastered pools. Do not allow Granular salt to pile up in one location, without brushing, as
staining may occur.
Failure to heed the following may result in equipment damage.
CAUTION !
Reduced polarity reversing cycle times will reduce cell life, and should only be used due to
uncontrollable scale formation on the Cell. ALWAYS test and adjust water balance, before at-
tempting scale control via shortening reverse period.
Failure to heed the following may result in equipment damage.
CAUTION !
Excessively high chlorine levels can cause premature cell failure and corrosion damage to pool xtures
and equipment.
Failure to heed the following may result in equipment damage.
CAUTION !
Always follow the instructions on the manufacturer’s label whenever handling or using chemicals.
Failure to heed the following may result in equipment damage.
CAUTION !
The Tri-Sensor should not be pulled out at an angle, or the flow paddle or flow post may be
damaged.
Failure to heed the following may result in equipment damage.
CAUTION !
For maximum cell life, maintain water in a balanced condition. Water maintained in a scaling condition
will shorten cell life and may render the chlorinator inoperative. Damage and/or service calls, caused
by improper water balance, will NOT be covered under the equipment warranty.
Failure to heed the following may result in equipment damage.
CAUTION !
Scraping or scratching the titanium blade’s edge or surface will damage the blade catalyst coating
and cause premature failure of the cell... warranty will be voided. Never use any sharp or metallic
objects to remove scale.
Failure to heed the following may result in equipment damage.
CAUTION !
SAFETY INFORMATION
The Pool Pilot Digital Nano chlorinator is equipped with an electronic ow switch that automatically
turns the unit off in the event of a “low water ow” situation. Do not tamper in any way with this safety
feature.
Failure to heed the following may result in equipment damage.
CAUTION !
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If additional chlorine is required due to heavy bather loads, liquid chlorine (sodium hypochlorite)
can be added manually to maintain an appropriate residual in the water.
DO NOT add pool or spa chemicals directly to the skimmer. This may damage the cell.
Check the expiry date of the test kit as test results may be inaccurate if used after that date.
The life expectancy of the electrolytic cell is 5840 hours under normal use conditions.
When replacing the cell, only use replacement cells having a label that clearly states that it is
a replacement cell for the chlorine/bromine generating device Pool Pilot Digital Nano Model
75040, REGISTRATION NUMBER 30494, PEST CONTROL PRODUCTS ACT.
NOTE: For outdoor pools, chlorine residuals can be protected from destruction by sun light by
addition of stabilizer (cyanuric acid).
For proper sanitation, spas should be completely drained periodically. The number of days
between COMPLETE SPA DRAINAGE is equal to the volume of spa water in litres, divided by
10 times the maximum number of daily spa users. Refill spa with water and repeat DIRECTIONS
FOR USE of the device.
Health and Hyperthermia warnings for spa devices:
People with a medical condition should consult a physician before entering pool or spa water.
Maximum spa water usage temperature is 40°C. Bathing in spa water at 40°C should not exceed
15 minutes.
SAFETY INFORMATION
Heavy pool (or spa) usage, and higher temperatures may require higher chlorine output to maintain
proper free available chlorine residuals.
Failure to heed the following may result in permanent injury or
death.
WARNING !
To reduce the risk of injury, do not permit children to operate this device.
Failure to heed the following may result in permanent injury
or death.
WARNING !
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The Pool Pilot Digital Nano is a salt chlorination system designed for pool or spa water purification.
Although the Nano is easy to use, it is important to read through the entire manual before attempting to
operate the system.
How Your Chlorine Generator Works
The system requires a low concentration of dissolved salt (sodium chloride) in the water. The salt
concentration level is normally maintained below the taste threshold. The Pool Pilot Digital Nano
automatically converts the salt into chlorine, which your pool/spa requires to remain sanitized and algae
free. The chlorine reverts back to salt after treating the water. Since the salt is constantly recycled, there
is minimal loss during a swimming season. However, salt can be lost due to filter backwashing, rain water
overflow, leaks, or bather splashing/carry out... but not through evaporation.
The Pool Pilot Digital Nano is designed to handle the purification needs of resi-
dential swimming pools and spas. The amount of chlorine required for proper
sanitization will vary based on the pool size and various factors such as water
temperature, bather load, exposure to direct sunlight, and special water features.
The water circulation pump must be operating for your Pool Pilot Digital Nano to
produce chlorine, so run time is one of several key components to maintaining
the proper sanitizer levels. Most installations require a minimum of eight (8)
hours-per-day pump run time to properly filter and sanitize the water.
Control Overview
Following is a brief explanation of owner / operator control options. For full features of the Owner Options
Menu, please see page-26. The MENU button is pressed to obtain access to the Owner Options Menu.
Please Note: This section assumes the installer has already programmed the system for specific site
parameters, has established proper water balance, and has pretreated water to 1 - 3 ppm free available
chlorine for pools and 3-5 ppm free available chlorine for spas.
Attention Owner: should centigrade vs. fahrenheit, choice of language, or other owner options require
modification, please refer to the programming information located on page-26. See: Menu Button and
Owner Options.
Use the UP and DOWN arrows to control the purifier output level, then press
the SELECT button to save the value chosen. With a properly prepared pool, the
recommended starting output level is 50%.
Upon initial start-up, check sanitizer level daily and make small output level
adjustments as necessary to maintain 1-3 ppm free available chlorine levels
for pools and 3-5 ppm free available chlorine for spas. Keep in mind, your Pool
Pilot Digital Nano does not directly measure or regulate the sanitizer levels in
your pool. Rather, the owner / operator will need to periodically test the water to
determine the current chlorine level, and adjust the output setting as needed.
After the purifier output level is “tuned in,” the unit will automatically make fine output adjustments as the
water temperature fluctuates. This temperature compensation feature will adjust output depending on
water temperature. See page-11 for more information concerning the temperature compensation feature.
Up and Down Arrows:
OWNER QUICK START & RUN
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
FCC Compliance:
A Note Concerning Terminology:
Throughout this manual, the portion of the system which mounts to the wall (and powers the cell) may be
referred to as the: Digital Nano, Pool Pilot, power centre, control centre, or unit. In addition, when “pool”
is referred to in the absence of the word “spa,” it should be assumed “spa” is inferred (should a spa be
present in the installation).
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Purifier Output level ........................:
Water Temperature .........................:
Cell Status .....................................:
Check System Light ........................:
Check System Light ........................:
Normal Display:
The CHECK SYSTEM light will flash to warn the unit may need
attention. A warning message will also be displayed. If enabled,
an audible alarm* may also be heard when the system light is
flashing. Unless deemed a normal condition, per below, see
troubleshooting section beginning on page-41.
Check System Light and Audible Alarm:
Flashes red when pump is off / water flow is insufficient.
(Normal if the water pump is off)
Flashes when salt is low
Flashes when water temperature exceeds 52°C, or drops
below -12°C
The Boost Button:
The BOOST button increases output to 100%. Use this feature
when a heavier that normal bather load is anticipated.
Press BOOST once......................... = 24-Hour Boost
Press and hold BOOST for 8 seconds = 72-Hour Boost
Press BOOST a second time............ = Deactivate Boost
Menu and Select Button:
Allows access to the “Test,” “Setup,” “Owner Option,” “Maintenance,”
and “Installer” menus. The SELECT button allows the operator
to choose program menu options. The owner / operator should
not normally need to access these features on a regular basis.
Consult “Programming” section, or contact factory customer
support for additional information.
OWNER QUICK START & RUN
* Note: WheN eNAbled, AN Audible AlArm Will souNd due to ANy of the Above three (3) CoNditioNs. ifWAter
floW CeAses (or fAlls beloW miNimum ACCeptAble levels), the AlArm Will AutomAtiCAlly sileNCe After
10-miNutes. toeNAble or disAble Audible AlArm, see “ Audible AlArm” progrAmmiNg iNstruCtioNs loCAted oN
pAge-29.
In 1% increments, from 0% to 100%
In Fahrenheit or Celsius
ON or OFF
OFF when operating normally
Normally blinking when water pump is off and supply power
to the controller remains on.
Please Note: The optimum output setting will vary based upon pool size, location, exposure to sunlight,
number of users, vegetation around the pool, water balance practices, and pump run time. Your installer
should have already taken these factors into consideration when performing installation programming.
Therefore, your adjustments, at this point, should be relatively minor.
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Proper water balance is critical to the operation of your Pool Pilot Digital Nano Sanitizer.
Conditions such as high pH levels, low cyanuric acid (stabilizer ) levels, or other factors causing unbal-
anced water, will mask the sanitizer production of your Pool Pilot Digital Nano. Please note the following
recommended water chemistry parameters:
See “Basic Water Chemistry,” on page-33, and “Using the Saturation Index, on page-34, for further
information concerning pool/spa water chemistry maintenance requirements.
Should you have additional water balance or chemistry questions, please refer the Troubleshooting
section in the back of this manual. For additional assistance, please contact factory Customer Support
per the information provided on page-4 of this manual.
Water Balance & Chemistry Recommendations
Winterizing
Freeze Protection & Extended Shut Down:
Important !!!
Information Critical to the Survival of Your
Pool Pilot Digital Nano Follows...
In areas where freezing conditions are a rare occurrence, allow the ltration system to run continu-
ously throughout the freeze period. Typically, during light freeze conditions, circulating (moving)
water will not freeze.
In areas where freezing conditions are prevalent and sustained, the Pool Pilot Digital Nano MUST
be winterized; please refer to winterizing instructions on page-39.
Special measures are required in the event of freezing conditions. This product may be damaged if
measures are not taken in advance of freezing conditions. Equipment damage due to freezing condi-
tions is NOT covered under the equipment warranty.
Failure to heed the following may result in equipment damage.
CAUTION !
OWNER QUICK START & RUN
POOL SPA
PH...........................................: 7.2 – 7.8 7.2 – 7.8
Calcium Hardness....................: 200 – 300 ppm 150 – 200 ppm
Total Alkalinity...........................: 100 – 120 ppm 100 – 120 ppm
Salt.........................................: 3000 – 3500 ppm 3000 – 3500 ppm
Cyanuric Acid (stabilizer)..........: 30 – 80 ppm 30 – 80 ppm
Chlorine..................................: 1 – 3 ppm 3 – 5 ppm
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IMPORTANT FEATURES
Patented temperature compensation for chlorine output control...
Programmable microprocessor control...
Multi-language digital display (English, Spanish, & French)...
Digitally controlled power to the cell...
Tri-sensor circuitry to monitor water ow, water temperature, and salt level. Calculates and
provides recommended salt addition amounts required to maintain the recommended 3000
ppm (3.0 g/l)) salt concentration level.
Patented Temperature Compensation
The Tri-Sensor
temperature sensor works in conjunction with the purifier % feature to
automatically adjust chlorine output based upon changes in water temperature. The
automatic compensation feature operates between 13°C - 52°C (55°F and 125°F).
As water temperature falls below 18°C (65°F), the controller will activate a high puri-
fier percent lockout, and may not allow purifier adjustments up to 100%. This feature
prevents the controller from over-driving the cell under colder temperatures, thus pre-
venting premature cell wear.
At 13°C (55°F) or colder water temperatures, the controller will adjust to a fixed 1%
output, thus preventing over-chlorination and premature cell failure.
As the water temperature rises above set point, the controller will adjust at 5% per °F
up to 100%, thus preventing under-chlorination during warmer water temperatures.
The Pool Pilot Digital Nano may be operated with the Patented Automatic-Flow Bypass
Manifold Assembly (#94105). Use with RC-5 cell, ONLY!
Please see Installer section: “Basic System Overview,” for details and diagrams on both
assemblies.
Water Manifolds Assemblies-Two Available Options
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2770 - 24 Avenue N.E.
Calgary, Alberta T1Y 6V7
Canada
Tel: 403-291-9845
Toll Free: 1-866-517-7584
www.lectranator.com
LECTRANATOR
SYSTEMS, INC.
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INSTALLER-SPECIFIC
INFORMATION
FOLLOWS
This manual covers the installation and operation of this products chlorine generators
equipped with the following cell & manifold assemblies (sold separately):
Part Numbers 94105.
Model: 75040
Salt Chlorine Generating Device
Swimming Pool & Spa Purication System
For use with RC-5 Cell, ONLY!
KEEP OUT OF THE REACH OF CHILDREN
INSTALLER: ThIS DocumENT IS PuRchASER’SPRoPERTy AND IS To REmAIN wITh ThE EquIPmENT owNER
Digital Nano
by
LECTRANATOR
SYSTEMS, INC.
DOMESTIC
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INSTALLER TABLE OF CONTENTS
FACTORY CONTACT INFORMATION ................................................................................. 3
SAFETY INFORMATION ................................................................................................... 4-7
SPECIFICATIONS............................................................................................................... 16
Input Power: ...........................................................................................................................16
Chlorine Output: .....................................................................................................................16
Manifold Flow Requirements: ................................................................................................16
Agency Approvals: .................................................................................................................16
INSTALLATION................................................................................................................... 17
Before Installing: ...................................................................................................................17
What is included: ...................................................................................................................17
What is NOT included with Control Centre: ...........................................................................17
Available Water Manifold Assembly: ......................................................................................18
Automatic-Flow Bypass Manifold Assembly (#94105) ...............................................18
Basic System Overview: ........................................................................................................18
Shown with Automatic-Flow Bypass Manifold Assembly (#94105): ...........................18
Installation Steps: ..................................................................................................................19
Plumbing Requirements: .......................................................................................................19
Plumbing the Manifold Assembly: ..........................................................................................19
Flow Rates Within Normal Range: .................................................................19
Mounting the Control Unit: .....................................................................................................20
Electrical Requirements: ........................................................................................................20
Electrical Connections: ..........................................................................................................21
Grounding and Bonding: ........................................................................................................21
High (Line) Voltage Wiring for Model 75081: ........................................................................21
Low Voltage Wiring: ...............................................................................................................21
Connecting the cell Cable .........................................................................................21
Low-Voltage Cable Connections at Control Centre ...................................................21
PREPARING THE POOL WATER ...................................................................................... 22
Installer Please Note: .............................................................................................................22
Steps to Prepare Water: ........................................................................................................22
Calculating Pool Volume: .......................................................................................................22
PREPARING THE POOL WATER ...................................................................................... 23
Adding Salt: ...........................................................................................................................23
Type of Salt to Add... ..............................................................................................................23
Determine Amount of Salt Required (and salt level to maintain)... ........................................23
Add Salt to Pool Water... ........................................................................................................23
How to add the salt (or remove it if too much)... ............................................23
Operation of Buttons: .............................................................................................................24
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INSTALLER TABLE OF CONTENTS
MENU OVERVIEW.............................................................................................................. 24
ACCESS TO PROGRAMMING ......................................................................................... 24
PROGRAMMING ........................................................................................................... 25-30
Menu Button... ...........................................................................................................25
Select Button... ...........................................................................................................25
View setup... ..............................................................................................................25
Programming at Installation: .................................................................................................26
Review of Installer, Owner, & Maintenance Menu Programming: .........................................26
Pool Volume: ..............................................................................................................26
Calibrating Salt: ..........................................................................................................26
Select Language: .......................................................................................................26
Calibrating Temperature: ............................................................................................27
Select Units: ...............................................................................................................27
Temperature: ..............................................................................................................27
Set Reverse Time: .....................................................................................................27
Basic Operational Programming: ...........................................................................................28
Adjusting the Purier Output % ... ..............................................................................28
Boost or SuperBoost... ...............................................................................................28
Basic Operational Programming (continued): ........................................................................29
Boost or SuperBoost (continued) ... ...........................................................................29
Control Options: .....................................................................................................................29
Purier Mode ..............................................................................................................29
Purier % Adjustment Procedure: ..................................................................29
Test Pool Pilot Digital Nano (Diagnostic Menu): ....................................................................30
REFERENCE SECTION ..................................................................................... 31-33
Salt Addition Chart: ................................................................................................................31
Basic Water Chemistry: .........................................................................................................32
Using the Saturation Index (SI): .............................................................................................33
MAINTENANCE............................................................................................................. 34-39
Fuse Location and Ratings: ...................................................................................................34
Tri-Sensor Assembly: .............................................................................................................34
Location of Fuse ........................................................................................................34
Removing\Inspecting\Cleaning the Tri-Sensor (Pump must be off): ......................................35
Testing the Flow Switch, Cleaning the Filter Screen .............................................................36
Cleaning the Bypass Valve (for optional 94105 Manifold) .....................................................36
Servicing the cell ....................................................................................................................37
Removal of the cell... .................................................................................................37
Visual Inspection of the cell... ....................................................................................37
Inspecting cell (continued): ....................................................................................................38
Manual Cleaning of the cell... .....................................................................................38
Inspecting cell (continued): ....................................................................................................39
Installing a cell... ........................................................................................................39
Winterizing ................................................................................................................ 39
Spring Start-Up ......................................................................................................... 39
TROUBLESHOOTING................................................................................................... 40-42
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LECTRANATOR
SYSTEMS, INC.
LECTRANATOR
SYSTEMS, INC.
www.lectranator.com 1-866-517-7584
SPECIFICATIONS
Date of Installation
Control Unit Model (Type should be # 75040)
Control Unit Serial Number
RC-5 cell Serial Number
Tri-Sensor Serial Number
Installer... please record the following information on page-6 of this manual:
For questions concerning installation or operation of this equipment:
Visit www.lectranator.com for latest manual revisions and helpful troubleshooting tips.
Contact factory Customer Support by dialing: 1-866-517-7584
email at jeff@lectranator.com or by FAX at: (403) 291-1023.
Run the “View Setup” (page-27) and record the information displayed; have the following
information available prior to contacting Lectranator Systems Inc.Customer Support:
Current Measured Salt Level
Software (SW) Versions
-or-
Chlorine Output:
Cell Type
RC-5 (ONLY):
Maximum Chlorine Output of RC-5 cell is 0.25 kg /day (0.5 lbs /day)
Input Power:
Model 75040...................: 110-120 VAC, 2.0 Amp
Manifold Flow Requirements:
Minimum Flow Rate.........:
Maximum Flow Rate........:
Maximum Op. Pressure....:
76 litres / minute (L/m) (20-gallons per minute (gpm)
379 litres / minute (L/m) (100-gallons per minute (gpm)
85-psi
Agency Approvals:
Tested to conform to the following specifications:
UL1081......................: Standard for Safety for Swimming Pool Pumps, Filters, and
Chlorinators
Standard for Spas,Hot Tubs, and Associated Equipment
CAN/CSA-C22.2........:
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LECTRANATOR
SYSTEMS, INC.
LECTRANATOR
SYSTEMS, INC.
www.lectranator.com 1-866-517-7584
INSTALLATION
Before Installing:
What is included:
Although the manifold assembly may be sold separately, both a manifold and a Pool Pilot Digital Nano
Control Centre are required for a complete installation. The standard cell & manifold assembly is available
with the RC-5 residential cell. Before attempting the installation, verify the following items have been
included with the Control Centre:
What is NOT included with
Control Centre:
Power service electrical wire.
½" liquid tight (nonmetallic flex) conduit.
A Note Concerning Terminology:
Manifold Options Follow on Next Page...
Throughout this manual, the portion of the system which mounts to the wall (and powers the cell) may
be referred as the: Pool Pilot Digital Nano, power centre, control centre, or unit. In addition, when “pool”
is referred to in the absence of the word “spa,” it should be assumed “spa” is inferred (should a spa be
present in the installation).
Determine whether the input voltage for the Pool Pilot Digital Nano will be 115-VAC (as with
Model 75040).
Determine everything needed for installation is on hand.
Determine where the Manifold Assembly will be plumbed.
Identify a suitable mounting location for the Control Unit within proper cord length to the manifold.
Plan runs for cell and Tri-Sensor Cables.
Plan wire runs and wiring connections for source power.
Determine origination point for control centre power feed:
Directly from a circuit breaker...
From an external timer, or
From an electronic controller
Pool Pilot Digital Nano is to be wired to the same location as
the circulation pump; the Pool Pilot Digital Nano is activated
when the circulation pump is energized.
Circuit breaker is used to power the Pool Pilot Digital Nano
and circulation pump.
}
Quantity Item Description
1Power Cord with 110 VOLT plug
1Cell Cable
4Plastic Ancors
4Mounting Scews
75040 Digital Controller
Cell
Cable
Screws and
Anchors
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LECTRANATOR
SYSTEMS, INC.
LECTRANATOR
SYSTEMS, INC.
www.lectranator.com 1-866-517-7584
INSTALLATION
Water Manifold Assembly:
Automatic-Flow Bypass Manifold Assembly (#94105)
The manifold is connected into the plumbing after all other
equipment. Water from the pool/spa is moved though the
manifold by the circulation pump. The manifold’s four key
components are the: Strainer Screen, Tri-Sensor, cell, and
Bypass Flow Valve.
The Strainer Screen prevents debris in the water from enter-
ing the Tri-Sensor or cell, and requires periodic inspection
and cleaning.
The Tri-Sensor provides data (from electronic sensors) to the
Control Unit for monitoring water flow, water temperature,
and salt concentration level. The Control Unit uses this data
to determine if conditions are safe for the cell to operate; the
signal read from the temperature sensor allows the automatic
temperature compensation feature to function.
The RC-5 cell receives power from the Control Unit and con-
verts the salt contained in the water to chlorine.
The Bypass Valve allows the water flow rate to be slowed and optimized through the cell, while
permitting the pump to continue to circulate water to-and-from the pool/spa at full flow rates. The
slowed water flow through the cell results in a more efficient “Super-Chlorination” effect, resulting in
improved overall sanitization.
see iNstAllAtioN diAgrAm, Next pAge
Cell
Tri-Sensor
Strainer
Screen
(Inside)
By-Pass
Flow
Valve
Basic System Overview:
The Pool Pilot Digital Nano unit is a salt chlorination system for pool or spa purification, and is designed
to operate in the following configurations:
Pump
Filter
Timer
Circuit
Breaker
Cell
Tri-Sensor
Water
Flow
Water
Flow
Note:
brokeN liNes represeNt eleCtriCAl
supply poWer sourCe optioNs.
breAker
timer
Shown with Automatic-Flow Bypass Manifold Assembly (#94105):
mANifold vertiCAl oNly
WARNING!
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LECTRANATOR
SYSTEMS, INC.
LECTRANATOR
SYSTEMS, INC.
www.lectranator.com 1-866-517-7584
Installation Steps:
Details on each step of the installation process are presented on the following pages:
1. Plumbing the Manifold Assembly (see below)
2. Mounting the Control Unit (page-20)
3. Electrical Requirements & Connections (pages 20-21)
a. Grounding and bonding
b. Line (high) voltage wiring (Pool Pilot Digital Nano to an external timer or controller)
c. Low voltage wiring
• Cell cable • Tri-sensor cable
4. Preparing the Water (pages-22 & 23)
5. Programming and Setup for Site Parameters. (pages 25-30)
Note: Insure flow
rates for two-
speed pump can
provide sufficient
flow at low speed.
Plumbing the Manifold Assembly:
STEP-1: Select the location for installing the manifold:
It is recommended the manifold be installed prior to installation of the Control Unit. The Control Unit
must be installed close enough to the Manifold Assembly to allow the Tri-Sensor and cell cables
sufficient slack to enable component service and maintenance. The cables are 3.6mm (12’) long.
If using the Bypass Manifold/Cell (# 94105), the assembly must be installed in a vertical orientation
as illustrated in the diagram on previous page. This orientation prevents hazardous gas buildup in
the system, should the flow switch fail to detect insufficient flow.
WARNING! Place manifold vertical ONLY.
The direction of the water flow through the manifold must be as indicated for the system to operate
properly.
For a Pool/Spa combination, the manifold must be located as the last component in the POOL
RETURN LINE (to avoid over-sanitization of the spa).
Flow Rates Within Normal Range:
The manifold can be directly plumbed into the system (as shown in the diagrams on the prior page).
If the flow rate for the system is less than 76 L/m (20-gpm), a larger pump must be installed (or steps
taken to improve flow rate).
Plumbing Requirements:
The Manifold Assembly is 50mm (2”) Schedule 40 PVC, and is typically plumbed into the pool return line;
and, if applicable, after the heater and spa return diverter valve.
INSTALLATION
Flow Rates Exceeding
379 L/m (100-gpm)
5-lb spriNg bypAss
CheCk vAlve must be
plumbed iN pArAllel
With the mANifold.
from pump &
filter
topool
returN
# 94105
WARNING!
mANifold vertiCAl oNly
5 lb bypAss vAlve
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LECTRANATOR
SYSTEMS, INC.
LECTRANATOR
SYSTEMS, INC.
www.lectranator.com 1-866-517-7584
Electrical Requirements:
The 75040 Pool Pilot Digital Nano has been configured for 115-VAC operation. The
configuration can be changed in the field.
The reconfiguration from 110 to 230-VAC requires removal of the power cord, and
changing jumpers inside the unit. Also, the fuse has to be changed: 1-amp slow blow
for 230-VAC (110-VAC units use a 2-amp slow blow fuse). See further instructions
located under the power centre cover.
RISK OF ELECTRICAL SHOCK... Insure electrical power is disconnected before wiring the unit. Follow
all aspects of the Canadian Electrical Code(s) when installing this device, unless Provincial or Local
guidelines supersede.
Failure to heed the following may result in permanent injury or
death.
WARNING !
Mounting the Control Unit:
All electrical connections should be made by a licensed electrician or certified electrical contractor.
The products power centre is suitable for indoor or outdoor mounting. When connected to 230-VAC, the
power centre must be installed at least 1.5 m (5 ft) horizontal distance from the pool or spa wall. When
connected to 115-VAC, the power centre must be installed at least 3 m (10ft) horizontal distance from
the pool or spa wall. Greater distances may be required by local codes.
The products power centre is designed to mount vertically on a flat surface with the wiring inputs facing
downward. The enclosure is designed to allow heat to dissipate from inside the box. It is important to not
block the top or bottom of the enclosure.
Do NOT mount the power centre inside a panel or a tightly enclosed area lacking proper and full ventilation.
When selecting a location for installing the power centre, please note the Tri-Sensor and cell cables are
3.6 m (12 ft long).
1. Hold the power centre chassis in the selected mounting location. Through the top, narrow portion of
mounting slots, mark the wall for the four (4) mounting holes.
2. Plastic anchors and screws have been provided for concrete or stucco walls; anchors are not required
when mounting to wood or composite materials. Drill and install the plastic anchors (as applicable).
Using a screwdriver, run the screws into the anchors, leaving a 6mm (¼”) gap between the wall and
the underside of the screw heads.
3. Holding the power centre slotted openings to the screw heads, allow the
screw heads to pass through the larger portion of the mount holes; hang the
power centre on the four (4) mounting screws; using a long shaft screwdriver,
tighten the screws.
To avoid damage to wiring and connectors, thoroughly read the following section before proceeding:
ATTENTION: verify the selected power centre location is close enough to the Manifold Assembly to
allow the Tri-Sensor and cell cables sufficient slack to accommodate later service and maintenance.
Plumbing the Manifold Assembly (continued):
STEP-2: The manifold will accept an RC-5 residential cell; use of any other cell may damage the power
supply and the equipment warranty will be voided. CAUTION! Use RC-5 cell ONLY. Install the cell into
the manifold. Tighten the unions by hand for a watertight seal.
INSTALLATION
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