Pop ProSet 3400 User manual

INSTRUCTION MANUAL
ProSet® 3400 Series
Pneumatic Blind Rivet Tool
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Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
Contents
Introduction...............................................................................................................................................2
Safety Instructions....................................................................................................................................3
Specifications ...........................................................................................................................................4
Packaged Accessories..........................................................................................................................4
Tool Requirements................................................................................................................................4
ProSet®3400 Tool Dimensions.............................................................................................................5
Common Nosepieces ...........................................................................................................................6
Basic Tool Operation ................................................................................................................................6
Front End Service.................................................................................................................................7
Mandrel Collection System (MCS) – ProSet®3400 MCS .....................................................................8
Cleaning the Collector Silencer.............................................................................................................8
Tool Assembly Torque Requirements....................................................................................................9
ProSet®3400/3400MCS Diagram..........................................................................................................10
Parts List ................................................................................................................................................12
Hydraulic Oil Charging Procedure..........................................................................................................14
Maintenance...........................................................................................................................................15
Safety Data.............................................................................................................................................16
Troubleshooting......................................................................................................................................17
EC Declaration of Conformity.................................................................................................................18
Notes......................................................................................................................................................19
Introduction
POP®ProSet®3400 tools are light weight, Air/Hydraulic rivet setting tools recommended for use with genuine
POP®Brand Rivets per the following chart:
Rivet Diameter
Rivet Type Material
(Body – Mandrel) 1/8”(*)
[3.2 mm] 5/32” (*) [4.0 mm] 3/16” (**) [4.8 mm] 1/4” (†) [6.4 mm]
Al – Al 9999
Al – St / SS 9999
St – St 9999
Open End & MultiGrip™
SS – SS; Mo – St /SS 9999
Al – Al 9999
Al – St / SS; Cu – St 9999
St – St 9999
Closed End
SS – SS 9999
LSR Rivets Al – Al 999(†) NA
T - Rivet Al – St 999(†) 9
Self Plugger St – St 999(†) 9
HR™ Rivets St – St 999(†) 8
HS Rivets Al – Al; St – St, NA NA NA 9
Ultra-Grip®Al – Al; St – St; SS – SS NA NA 9(†) 9
Al: Aluminum, St: Steel, SS: Stainless Steel, Cu: Cooper, Mo: Monel . (*) Use PRG540-46 Jaws and FAN276-064 Jaw Pusher set up.
(**) Use PRG540-46 Jaws and DPN276-006 Jaw Pusher set up. (†) Use PRG540-44 Jaws and DPN276-006 Jaw Pusher set up.

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone] Page 3
Safety Instructions
TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL
CAREFULLY BEFORE SETTING UP OR OPERATING THE POP®ProSet®3400 SERIES TOOLS
1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies.
2. Always wear eye protection when using or when near a tool that is in use.
3. This tool is NOT designed for use in explosive atmospheres.
4. Inspect tool for damage before connecting to air supply including all air connections.
5. Trained personnel must perform tool repair and/or maintenance at the prescribed intervals.
6. Disconnect the air supply when adjusting, servicing or removing any part of the tool.
7. Keep fingers off the trigger when connecting the air supply or if the air supply fails.
8. Keep fingers away from the front of the tool when connecting the air supply or setting rivets.
9. DO NOT point the tool at anyone.
10. DO NOT operate tool with the Nose Housing removed.
11. DO NOT operate tool without the Deflector or Collector.
12. DO NOT modify the tool in any way. Modification will make void any applicable warranties
and could result in damage to the tool or physical injury to the user.
13. DO NOT look into the tool from the front or the back during use or when connected to air
supply.
14. The operating pressure must not exceed 100 psi (6.9 bar).
15. DO NOT direct tool exhaust towards anyone.
16. Wash hands if exposed to hydraulic fluid or lubricant.
17. Keep hair, fingers and loose clothing away from moving parts of the tool.

Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
Specifications
ProSet®3400 ProSet®3400MCS
Weight 4.19 lbs. (1.90 kg) 4.41 lbs. (2.00 kg)
Length 12.17” (309 mm) 13.15” (344 mm)
Height 12.44” (316 mm) 10.20” (316 mm)
Stroke 1.02” (26 mm) 1.02” (26 mm)
Air Consumption 0.172 cu. ft. per rivet
(4.86 lper rivet) 2.83 scfm (max.)
(80 l/min (max.))
Pulling Force 4160 lbs. @ 90 psi (18500 N @ 0.62 MPa)
Noise Level LAeq,T = 78.5 dB(A), LWA = 84.0 dB(A), LPeak = 103.6 dB(C)
Vibration Level 0.61 m/s2, Time to 2.5 m/s2> 24hrs (EAV)
Packaged Accessories
Qty Item ProSet®3400 ProSet®3400MCS Part No.
1 ProSet®3400 Rivet Tool 99-
1 Operating Instructions 99P449
1 Maintenance Manual 99P551
1 Nosepiece for 4 size open end rivets 99PRN414
1 Nosepiece for 5 size open end rivets 99PRN514
1 Nosepiece for 6 size open end rivets 99PRN614
1 Nosepiece for 8 size open end rivets Installed Installed PRN811
1 Jaw Pusher (Assy) for 4&5 size rivets 99FAN276-064
1 Air Line Assembly 99FAN276-154
1 4 mm Hex. Socket Screw Key 99DPN239-139
1 Warranty Card 99FG2184
Tool Requirements
Air supply * 6 scfm (150 l/min) Minimum
Recommended Operating Pressure 72.5-90 PSI (0.50-0.62 MPa) dry, filtered
Maximum Operating Pressure 100 PSI (0.69 MPa) dry, filtered
Hydraulic Oil ** POP®p/n: PRG540-130 [1 qt. (.945 ml)]
Jaw Lubricant ** POP®p/n: PRG510-130 [6 oz. (177 ml)]
Seal Lubricant ** POP® p/n: PSA075508P [1 ¾ oz. (54 g)]
(*) Note: For best results and long service life, use dry, filtered air supply.
(**) Note: See lubricant safety information.

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone] Page 5
ProSet®3400 Tool Dimensions
ProSet
®
3400 MCS
ProSet
®
3400
4.21” (107 mm)
.882” (22.4 mm)
12.17” (309 mm)
12.44” (316 mm)
4.21” (107 mm)
2.32” (59 mm)
4.06”
(103 mm)
2.66” (67.5 mm)
4.21” (107 mm)
4.21” (107 mm)
.882” (22.4 mm)
12.44” (316 mm)
4.06”
(103 mm)
2.66” (67.5 mm)
2.32” (59 mm)
13.15” (334 mm)

Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
Common Nosepieces
* Included with the tool
For T-Rivets use PRN625 nosepiece when using 3/16” (4.8mm) diameter rivets and PRN825 for ¼” (6.4mm)
diameter rivets. For Monobolt®rivets use N-410 nosepiece for 3/16” (4.8mm) and N-414 for ¼” (6.4mm)
diameter rivets.
Basic Tool Operation
Before operating the tool check the following:
Inspect tool for damage or leaking oil – do not use tool if it is damaged or leaking oil.
Check that correct nosepiece is fitted and tightened to 60 - 65 in-lbs [6.8 – 7.3 N-m] torque.
Check that the Nose Housing Nut (8) is tight – hand tighten only.
Connect tool to air supply – see air supply requirements (page 4).
Fit Mandrel Collector (113) – (MCS tool only).
Open air supply valve by sliding red OS Slider (130) on side of tool (see note below).
Insert rivet into nosepiece.
Position rivet in work piece.
Pull trigger to set rivet.
Release trigger – if equipped, MCS suction will draw spent mandrel into the collector.
!Note: The ProSet®3400 has an OS (Open-Shut) Valve for switching the air supply ON and OFF to
save air when the tool is not in use.
Closed End HR Rivets
Rivet
Diameter Open End Steel
Mandrel Aluminum Mandrel Aluminum Body Steel Body
HS Rivets Ultra-Grip®Jaw Pusher
1/8”
(3.2 mm) PRN414* PRN424 PRN434 PRN414* PRN4HR - -
5/32”
(4.0 mm) PRN514* PRN524 PRN534 PRN514* PRN5HR - - FAN276-064*
3/16”
(4.8 mm) PRN614* PRN624 PRN634 PRN614* PRN6HR - N-406
1/4”
(6.4 mm) PRN811* PRN822 - PRN811* - PRN8PS PRN8PS or
N-407
DPN276-006*
Air Supply ON: Open OS Valve
by sliding OS Slider in the
direction shown (up).
Air Supply OFF: Close OS Valve
by sliding OS Slider in the
direction shown (down).
OS Slider

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone] Page 7
Front End Service
For optimum tool performance, Front-End maintenance should be performed regularly as per the “Preventative
Maintenance Schedule”.
!Note: UNPLUG AIR SUPPLY while servicing front-end to avoid INJURY.
1. REMOVE NOSE HOUSING:
Unscrew the Nose Housing Nut by hand and
slide Nose Housing off the tool.
2. REMOVE JAW GUIDE TO ACCESS JAWS
AND INTERNAL PARTS:
Pull back the Jaw Guide Lock to disengage the
Jaw Guide Lock teeth and unscrew and remove
the Jaw Guide.
Remove Jaws, Jaw Pusher, and Jaw Pusher
Spring for servicing.
3. CLEAN PARTS:
Clean Jaws, Jaw Guide, Jaw Pusher, Spring
and thread area of the Pulling Head.
Apply Seal Lubricant to outside surface of Jaws
and inside surface of the Jaw Guide.
4. REASSEMBLY OF INTERNAL PARTS AND JAW
GUIDE:
Place the Jaws into the Jaw Guide and slide the Jaw
Pusher Spring and Jaw Pusher into the Pulling Head.
Apply a small amount of Seal Lubricant to the Pulling
Head threads and Jaw Guide Lock teeth. Screw the Jaw
Guide onto the Pulling Head until it stops. Check to
make sure the teeth are engaged.
Apply Jaw Lubricant to the Jaw area by submerging the
assembled Jaw Guide into Jaw lube about 1 in. (25mm).
Clean off excess Jaw Lube from the outside of the Jaw
Guide.
(! Make sure the air supply is disconnected !)
5. REINSTALL NOSE HOUSING ASSEMBLY:
Refit the Nose Housing and hand-tighten the Nose
Housing Nut securely against the O-Ring. If the nut is
not tightened sufficiently against the O-Ring there may
be a loss of suction on the MCS tool version.
Nose Housing
Nose Housing Nut
Wrench Flat
Jaw Guide
Pulling Head
Jaw Guide Lock
Housing Adapter
O-Ring
Jaw Guide Lock motion
Pulling Head Locking Teeth.
Jaw Guide teeth

Page 8 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
Collector Silencer (119)
Collector End (121)
Collector End Cap (120)
Collector End Nut (122)
Mandrel Collection System (MCS) – ProSet®3400 MCS
For safety purposes, removing the Collector from the tool automatically turns the MCS suction OFF. Refitting
the Collector turns the MCS suction ON.
Cleaning the Collector Silencer
For optimum performance, the Collector Silencer should be cleaned at regular intervals as per the
“Preventative Maintenance Schedule”.
!Note: UNPLUG AIR SUPPLY while servicing Collector to avoid INJURY.
1. CLEAN THE COLLECTOR :
•Remove and empty the Collector (113) by turning counterclockwise.
•Remove the Collector End Nut (122) (17mm wrench) and remove the Collector End Cap (120).
•Remove the Collector Silencer (119).
•Clean and remove debris from all components.
Collector Body (118)
MCS suction ON MCS suction OFF

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone] Page 9
2. RE-ASSEMBLE THE COLLECTOR :
•Secure Collector End (121) to Collector Body (118). Use a screwdriver or similar tool to hold the
Collector End in place during re-assembly (see picture below).
•Place the Collector Silencer (119) onto the Collector End (121).
•Place Collector End Cap (120) on Collector End (121).
•Install and tighten Collector End Nut (122) on Collector End (121).
Tool Assembly Torque Requirements
Item Part No. Description Torque Value
1
137
136
135
PRN811
PRN614
PRN514
PRN414
Nosepiece 8 size
Nosepiece 6 size
Nosepiece 5 size
Nosepiece 4 size
60 – 65 in-lbs (6.8 – 7.3 N-m)
61 DPN276-031 Sleeve Lower 55 - 63 ft-lbs (75 - 85 N-m)
81 DPN276-043 Sleeve Lock Nut 44 - 52 ft-lbs (60 - 70 N-m)
111 DPN907-003 Socket Head Cap Screw 46 - 51 in-lbs (5.2 – 5.8 N-m)
See exploded ProSet®3400/3400MCS Diagram
Screwdriver

Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
ProSet®3400/3400MCS Diagram