Poulan Pro PB195H42LT Owner's manual

REPAIR PART'S MANUAL
MODEL:
PB195H42LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
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IMPORTANT MANUAL Do Not Throw Away
532 43 84-94
WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so
can result in serious injury.

2
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “Tractor”
• MODEL NUMBER - “PB195H42LT (96042012300)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL............................................................................................................4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE.................................................................................................................10-11
STEERING ............................................................................................................12-13
SEAT .......................................................................................................................... 14
DECALS..................................................................................................................... 15
MOWER DECK .....................................................................................................16-17
MOWER LIFT............................................................................................................. 18
WARRANTY............................................................................................................... 20

3
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
SM
B
GL
2
3
1
6
A2A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH11
IGNITION SWITCH
CIRCUITPOSITION
OFF B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
D
E
R
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
TRACTOR - - MODEL NUMBER PB195H42LT (96042012300), PRODUCT NO. 960 42 01-23
SCHEMATIC

4
TRACTOR - - MODEL NUMBER PB195H42LT (96042012300), PRODUCT NO. 960 42 01-23
ELECTRICAL
30 33
34
22
79 21
41
42
26
43 27
40
71
16
87
25
T02S
90
28
55
With 12V Outlet Option
59
103
With Service Minder Option
4646
94
92
29
93
2

5
TRACTOR - - MODEL NUMBER PB195H42LT (96042012300), PRODUCT NO. 960 42 01-23
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4
8 532 19 32-28 Box Battery
16 532 17 61-38 Switch Interlock
21 532 18 37-59 Harness Socket Light
22 532 00 41-52 Bulb, Light #1156
25 532 41 28-94 Cable Starter 6 Ga. BL/Red 14.5
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 19 88-85 Cable Ground 18" Rear Battery Blk 6 Ga.
29 532 40 15-45 Switch Seat
30 532 19 33-50 Switch Ign
33 532 41 19-33 Key/Chain
34 532 11 07-12 Switch Light/Reset
40 532 40 10-98 Harness Ign
41 817 72 04-08 Screw 1/4-20 unc x 1/2
42 532 13 15-63 Cover Terminal Red
43 532 19 25-07 Solenoid
55 817 06 05-12 Screw 5/16-18 x 3/4
71 532 40 04-49 Harness Ign. Chass.
79 532 17 52-42 Socket Asm. Bulb
87 532 19 78-02 Switch Interlock Clutch
90 532 43 53-95 Cover Terminal
92 532 19 66-15 Harness Pigtail Reverse Switch
93 532 19 25-40 Screw Plastic 10-14 x 2.0
94 532 19 18-34 Modual Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
37
181
194
194
36
162
181
196
287
Chassis-tex_elite basic_11
138
182
176
175
177
176
130
151
150
5
137
14
18
176
176
153
302
68
68
68
68
183
183
236
236
34
235
235
180
159
159
228
228
194
52
217
189
189
152
68
68
213
218
TRACTOR - - MODEL NUMBER PB195H42LT (96042012300), PRODUCT NO. 960 42 01-23
CHASSIS

7
5 532 41 17-64 Dash
14 532 18 58-47 Hood
18 532 42 67-92 Grille
34 532 19 61-25 Plate Engine
36 817 06 05-12 Screw 5/16-18 x 3/4
37 532 43 65-23 Fender
52 873 68 05-00 Nut Lock 5/16-18
68 817 49 05-08 Screw Thdrol 5/16-18 x 1/2
130 532 41 63-58 Screw #10 x 0.750
137 532 18 49-21 Bumper Hood
138 532 40 97-30 Cupholder
150 532 18 44-61 Duct Heat Hood
151 532 40 78-07 Bracket Pivot
152 532 19 95-35 Shield Browning
153 532 18 98-37 Lens Grille
159 817 00 06-12 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 532 19 32-43 Crossmember
176 532 40 07-76 Screw 10-24 x 5/8 Wshd Qdrx
177 532 19 52-28 Bushing Steering
180 532 19 54-57 Chassis
181 532 40 47-96 Bushing Mtg. Fender Crgo.
182 532 19 30-57 Dash Lower
183 874 52 05-20 Bolt 5/16-18 x 1-1/4
189 817 00 05-12 Screw 5/16-18 x 3/4
194 873 90 05-00 Nut Lock Hex Flange 5/16-18
196 532 41 45-79 Console Asm. Deck Lift
213 874 76 05-12 Bolt 5/16-18 x 3/4
217 532 40 91-67 Rod Pivot Hood
218 532 19 63-95 X-Piece Hood Step
228 532 19 51-61 Stud Fastener
235 532 40 61-29 Spacer Fender
236 873 93 05-00 Nut Center Lock 5/16-18
287 817 60 04-06 Screw 1/4-20 x 3/8
302 532 18 38-23 Insert Lens Reflective
TRACTOR - - MODEL NUMBER PB195H42LT (96042012300), PRODUCT NO. 960 42 01-23
CHASSIS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION

8
TRACTOR - - MODEL NUMBER PB195H42LT (96042012300), PRODUCT NO. 960 42 01-23
DRIVE
64
161
184
42
125
226
227
125
80 125
221
225
125
drive-tex_K46_fender_24_r1
211
70
74
116
2
2
73
73
33
205
1
116
33
230
230
183
183
205
175
279 176
178
174
22
23
166
232
153
233
166
99
17
159 15
35
167
160
188
186
189
49
29
187
50
51
52
51
190
185
159
171
51
52
170
216
56
143

9
TRACTOR - - MODEL NUMBER PB195H42LT (96042012300), PRODUCT NO. 960 42 01-23
DRIVE
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
1 - - - - - - - - - Transaxle, Tufftorq K46BA
2 532 12 35-83 Key Square
15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
17 532 41 36-78 Spring, Brake
22 532 19 76-60 Rod Shift
23 532 14 08-45 Knob
29 532 40 38-06 Rod, Brake
33 812 00 00-01 Ring E
35 532 19 77-22 Rod, Brake, Park
42 532 12 48-72 Cover, Foot Pedal
49 872 11 06-14 Bolt
50 532 19 43-27 Pulley Idler Flat
51 873 90 06-00 Lock Nut 3/8-16
52 532 19 43-26 Idler V-Groove 910" Offset
56 532 13 09-69 V-Belt, Drive
64 532 19 62-00 Shaft Asm. Pedal Brake Control
70 532 41 13-29 Console
73 874 49 05-40 Bolt Hex 5/16-18 x 2-1/2 G5
74 532 14 24-32 Screw 1/4 x 1/2
80 532 41 00-24 Strap Torque
99 532 41 57-42 Rod Spring Bypass
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
143 817 49 05-08 Screw THDROL 5/16-18
153 532 12 47-88 Retainer Spring 1"
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 10 57-09 Spring, Return, Clutch
166 532 42 91-64 Nut Push .625
167 532 40 52-57 Latch Brake Parking
170 532 19 43-22 Keeper Belt Centerspan
171 872 11 06-16 Bolt 3/8-16 unc x 2
174 532 19 72-89 Nut Push
175 532 40 62-08 Shaft Asm Shift
176 532 19 62-14 Arm Clevis Rod Shift
178 532 19 74-56 Spring Shift
183 532 13 70-57 Spacer Axle
184 532 41 12-89 Handle Parking Brake
185 872 11 06-22 Bolt
186 532 19 43-21 Spacer Retainer
187 819 13 32-10 Washer
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper Bellcrank Ground Drive
205 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
211 532 19 62-12 Bushing Shaft
216 532 19 61-31 Bracket Pulley Idler
221 532 40 31-87 Retainer Spring Clip Handle
225 532 40 33-19 Keeper Belt Transaxle
226 532 40 15-64 Bracket Mount Torque
227 817 49 05-12 Screw 5/16-18 x 3/4
230 532 18 89-67 Washer Harden .793 x 1.637 x 060
232 874 78 07-16 Bolt 7/16-14 x 1 Gr 5
233 532 40 52-96 Washer Serrated
279 532 40 62-07 Link Shift

10
TRACTOR - - MODEL NUMBER PB195H42LT (96042012300), PRODUCT NO. 960 42 01-23
ENGINE
21
20
OPTIONAL EQUIPMENT
Spark Arrester
29
18
15
37
28
engine-tex_BS_30
12
42
85
9
90
69 2
79
84
45
1
97
96
122