Poulan Pro PP025 Setup guide

R
POULAN PARTS LIST
RR
POULAN PRO PARTS LIST
PARAMOUNT PARTS LIST
RPARTS LIST
Replaces
1
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
MODEL(s)
545014342 PP025
DATE
12/09/08 545014342 -- 06/06/08
All repairs, adjustments
and maintenance not
described in the Opera-
tor’s Manual must be
performed by qualified
service personnel.
WARNING
=NEW PART NUMBER FOR THIS IPLn=REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
545186740 Operator Manual
545209101 Decal--Shaft Warning
545167703 Decal--Upper Shaft
15. 530052286 Limiter--Line
16. 530015814 Screw
17. 530071802 Kit--Shield Assy.
(Incl. 15,16,18,19)
18. 530015820 Bolt
19. 530016152 Wingnut
20. 537419205 Assy--TNG7 (Incl. 21,
, 22,23,24,25,26,27)
21. 537419303 Housing
22. 537419901 Adapter
23. 537338801 Spring P25
24. 545080801 Assy--Wound Spool
25. 537419701 Eyelet
26. 537419401 Cover
27. 537419601 Knob P25
1. 530059759 Assy--Throttle Cable
2. 530057541 Hsg.--Throttle (RH)
3. 530016406 Screw
4. 530015814 Screw
5. 530054183 Assy.--Wire
6. 530059760 Hsg. Throttle (LH)
7. 530069572 Kit--Switch
8. 545077601 Trigger--Throttle
9. 530057546 Handle--Assist
10 530016152 Wingnut
11. 530015786 Bolt
12. 530071791 Kit--Upper Shaft
(Incl. flex, clamp & 13)
13. 530016344 Screw
14. 530071788 Kit--Lower Shaft
Not Shown
17
18
15
16
19
5
13
14
12
10
11
9
6
8
3
1
27
4
20
21
22
24
25
26
27
23
n
TYPE 1
n

R
POULAN PARTS LIST
RR
POULAN PRO PARTS LIST
PARAMOUNT PARTS LIST
RPARTS LIST
Replaces
2
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
MODEL(s)
545014342 PP025
DATE
12/09/08 545014342 -- 06/06/08
All repairs, adjustments
and maintenance not
described in the Opera-
tor’s Manual must be
performed by qualified
service personnel.
WARNING
=NEW PART NUMBER FOR THIS IPLn=REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
545177327 Operator Manual
545209101 Decal--Shaft Warning
545167703 Decal--Upper Shaft
15. 530052286 Limiter--Line
16. 530015814 Screw
17. 530071802 Kit--Shield Assy.
(Incl. 15,16,18,19)
18. 530015820 Bolt
19. 530016152 Wingnut
20. 537419205 Assy--TNG7 (Incl. 21,
, 22,23,24,25,26,27)
21. 537419303 Housing
22. 537419901 Adapter
23. 537338801 Spring P25
24. 545080801 Assy--Wound Spool
25. 537419701 Eyelet
26. 537419401 Cover
27. 537419601 Knob P25
2. 530059759 Assy--Throttle Cable
2. 530057541 Hsg.--Throttle (RH)
3. 530016406 Screw
4. 530015814 Screw
5. 530054183 Assy.--Wire
6. 530059760 Hsg. Throttle (LH)
7. 545030601 Kit--Switch (momentary)
8. 545077601 Trigger--Throttle
9. 530057546 Handle--Assist
10 530016152 Wingnut
11. 530015786 Bolt
12. 530071791 Kit--Upper Shaft
(Incl. flex, clamp & 13)
13. 530016344 Screw
14. 530071788 Kit--Lower Shaft
Not Shown
17
18
15
16
19
5
13
14
12
10
11
9
6
8
3
1
2
7
4
20
21
22
24
25
26
27
23
n
TYPE 2
n

R
POULAN PARTS LIST
RR
POULAN PRO PARTS LIST
PARAMOUNT PARTS LIST
RPARTS LIST
Replaces
3
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
MODEL(s)
545014342 PP025
DATE
12/09/08 545014342 -- 06/06/08
1. 530015880 Screw
2. 530058982 Bolt--Muffler
3. 530057538 Assy--Muffler/Shield
(Incl. 2)
4. 530015953 Screw--Cylinder
5. 952030249 Spark Plug (RCJ 6Y)
6. 530012541 Cylinder
7. 530071750 Seal--Cylinder (kit)
8. 530055120 Piston Ring
9. 530015162 Retainer--Piston Pin
10. 530071833 Kit -- Piston
(Incl. 8, 9)
11. 530012579 Assy--Crankshaft
12. 530012582 Assy--Crankcase
(Incl. 40,41,42)
13. 530071750 Seal--Cyl/Carb.(kit)
14. 530057547 Adapter--Carb.
15. 530016441 Screw
16. 530071750 Gasket--Carb. (kit)
17. 530071811 Kit--Carb.(C1U--W19)
18. 545077501 Air Box
19. 530016429 Screw
20. 530036575 Foam--Air Filter
21. 530057545 Cover--Air Box
22. 530035505 Ignition Module
23. 530059758 Spacer--Flywheel
24. 530016357 Screw
25. 545015601 Assy--Switch wire
26. 530016386 Screw
27. 530054834 Handle--Starter
28. 545050409 Kit -- Rope
29. 530055122 Assy--Clutch
30. 530094189 Washer--Clutch
31. 545016004 Assy.--Fan Hsg
32. 545054901 Spring--Starter
33. 545050407 Kit--Starter Pulley
34. 545080601 Baffle
35. 530015880 Screw
36. 530016463 Washer--Clutch Flat
37. 530039243 Assy--Flywheel
38. 530071951 Assy--C’case & C’shaft
(Incl. 11,12,39)
39. 530015941 Retain. Ring--C’shaft
40. 530055728 Outer Bearing
41. 530019264 Seal--C’shaft
42. 530032125 Inner Bearing
43. 530071785 Kit--piston/rod
(Incl. 10,44)
44. 530069945 Kit--Conn. Rod
45. 530071750 O--Ring--C’case (kit)
46. 530057954 Assy--Plug (incl.45)
47. 530016386 Screw
48. 530057539 Shroud--Rear
49. 530016445 Retainer--Tank
50. 545103702 Assy--Fuel Tank (incl.
filter, lines & fuel cap)
51. 530057973 Assy--Fuel Cap
52. 530069247 Kit--Fuel Line (Small)
53. 530069216 Kit--Fuel Line (Large)
54. 530095646 Assy--Fuel Pickup
55. 530071750 Kit--Engine Gasket
(Incl. 7,13,16,45)
56. 530150247 Assy--Clutch Drum
57. 545077301 Assy--Clutch Cover
(Incl. 60,61)
58. 530016319 Screw--Align
59. 530015772 Screw
60. 530016381 Screw 12--24
61. 530016382 Nut 12--24
62. 530015814 Screw
530058709 Bulb--Purge
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
55
Engine
Gasket
Kit
‘
=NEW PART NUMBER FOR THIS IPLn=REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)K
3
2
1
47
46
51
52
49
50
45
7
10
8
9
11
12
42 41 4039
38
24
22
23 25
37
36
33
32
26
17
18
19
20
21
16
15
14
13
6
53
54
44
45
34
48
35
(Note: Repair kits are not available for this carburetor)
31
30
27
29
28
56
59
57
60 61
58
43
62
Not Shown
TYPE 1
n
n

R
POULAN PARTS LIST
RR
POULAN PRO PARTS LIST
PARAMOUNT PARTS LIST
RPARTS LIST
Replaces
4
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
MODEL(s)
545014342 PP025
DATE
12/09/08 545014342 -- 06/06/08
1. 530015880 Screw
2. 530058982 Bolt--Muffler
3. 530057538 Assy--Muffler/Shield
(Incl. 2)
4. 530015953 Screw--Cylinder
5. 952030249 Spark Plug (RCJ 6Y)
6. 530012541 Cylinder
7. 530071750 Seal--Cylinder (kit)
8. 530055120 Piston Ring
9. 530015162 Retainer--Piston Pin
10. 530071833 Kit -- Piston
(Incl. 8, 9)
11. 530012579 Assy--Crankshaft
12. 530012582 Assy--Crankcase
(Incl. 40,41,42)
13. 530071750 Seal--Cyl/Carb.(kit)
14. 530057547 Adapter--Carb.
15. 530016441 Screw
16. 530071750 Gasket--Carb. (kit)
17. 530071811 Kit--Carb.(C1U--W19)
18. 545077501 Air Box
19. 530016429 Screw
20. 530036575 Foam--Air Filter
21. 530057545 Cover--Air Box
22. 530039229 Ignition Module
23. 530059758 Spacer--Flywheel
24. 530016357 Screw
25. 530047278 Assy--Switch wire
26. 530016386 Screw
27. 530054834 Handle--Starter
28. 545050409 Kit -- Rope
29. 530055122 Assy--Clutch
30. 530094189 Washer--Clutch
31. 545016004 Assy.--Fan Hsg
32. 545054901 Spring--Starter
33. 545050407 Kit--Starter Pulley
34. 545080601 Baffle
35. 530015880 Screw
36. 530016463 Washer--Clutch Flat
37. 530039243 Assy--Flywheel
38. 530071951 Assy--C’case & C’shaft
(Incl. 11,12,39)
39. 530015941 Retain. Ring--C’shaft
40. 530055728 Outer Bearing
41. 530019264 Seal--C’shaft
42. 530032125 Inner Bearing
43. 530071785 Kit--piston/rod
(Incl. 10,44)
44. 530069945 Kit--Conn. Rod
45. 530071750 O--Ring--C’case (kit)
46. 530057954 Assy--Plug (incl.45)
47. 530016386 Screw
48. 530057539 Shroud--Rear
49. 530016445 Retainer--Tank
50. 545103702 Assy--Fuel Tank (incl.
filter, lines & fuel cap)
51. 530057973 Assy--Fuel Cap
52. 530069247 Kit--Fuel Line (Small)
53. 530069216 Kit--Fuel Line (Large)
54. 530095646 Assy--Fuel Pickup
55. 530071750 Kit--Engine Gasket
(Incl. 7,13,16,45)
56. 530150247 Assy--Clutch Drum
57. 545077301 Assy--Clutch Cover
(Incl. 60,61)
58. 530016319 Screw--Align
59. 530015772 Screw
60. 530016381 Screw 12--24
61. 530016382 Nut 12--24
62. 530015814 Screw
530058709 Bulb--Purge
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
55
Engine
Gasket
Kit
‘
=NEW PART NUMBER FOR THIS IPLn=REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)K
3
2
1
47
46
51
52
49
50
45
7
10
8
9
11
12
42 41 4039
38
24
22
23 25
37
36
33
32
26
17
18
19
20
21
16
15
14
13
6
53
54
44
45
34
48
35
(Note: Repair kits are not available for this carburetor)
31
30
27
29
28
56
59
57
60 61
58
43
62
Not Shown
TYPE 2
n
n