Poulan Pro PP325 Setup guide

R
POULAN PARTS LIST
RR
POULAN PRO PARTS LIST
PARAMOUNT PARTS LIST
RPARTS LIST
Replaces
1
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
MODEL(s)
545014349 PP325
DATE
12/09/08 545014349 -- 6/06/08
13
9
22
14
All repairs, adjustments
and maintenance not
described in the Opera-
tor’s Manual must be
performed by qualified
service personnel.
WARNING
=NEW PART NUMBER FOR THIS IPLn=REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
37
35. 530095815 Dust cup
36. 952711584 Accy.--Weed Blade
37. 530095816 Washer
38. 530016240 Washer--Belleville
39. 530015793 Nut--Flange
545186784 Operator Manual
545176003 Decal--Shaft Warning
530056335 Decal--Blade Direction
530031159 Wrench--Hex 5/32”
545167703 Decal--Upper Shaft
Warning
17. 530016344 Screw
18. 530016152 Wingnut
19. 545150701 Bracket--Shield
20 530096100 Gearbox
21. 530016312 Screw
22. 530096218 Shaft--Flex (lower)
23. 530071789 Assy--Lower Shaft
24. 530015775 Screw
25. 530016014 Screw
26. 530094408 Shoulder Strap
27. 530052286 Limiter--Line
28. 530015814 Screw
29. 530071997 Kit--Shield Assy.
(incl. 27,28)
30. 530015820 Bolt
31. 545049401 Head--Fixed line
32. 545049501 Cap--Fixed Line
33. 952711635 Accy--Line (12 pcs.)
34. 530071383 Kit--Metal Shield
1. 530059759 Assy--Throttle Cable
2. 530057541 Hsg.--Throttle--right
3. 530016406 Screw
4. 530015814 Screw
5. 530054183 Assy--Wire
6. 530059760 Hsg.--Throttle--left
7. 530069572 Kit--Switch
8. 545077601 Trigger--Throttle
9. 530057986 Clamp--Harness
(upper)
10. 530058563 Clamp--Bracket
11. 530015886 Screw
12 530071974 Assy.--Handlebar
(incl. grip,cap,decal)
13. 530057987 Clamp--Harness
(lower)
14 530015940 Screw
15. 545024501 Clamp--Handlebar
16. 530071791 Kit--Upper Shaft
(Incl. Flex and clamp)
34
35
38
39
36
Not Shown
DANGER
STAND
CLEAR
50 FT
10 11 12
19
26
20
21
24
25
17
23
16
15
56
8
3
1
2
7
4
27
28
29
30
31
32
18
33
n
TYPE 1
n
n

R
POULAN PARTS LIST
RR
POULAN PRO PARTS LIST
PARAMOUNT PARTS LIST
RPARTS LIST
Replaces
2
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
MODEL(s)
545014349 PP325
DATE
12/09/08 545014349 -- 6/06/08
13
9
22
14
All repairs, adjustments
and maintenance not
described in the Opera-
tor’s Manual must be
performed by qualified
service personnel.
WARNING
=NEW PART NUMBER FOR THIS IPLn=REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
37
35. 530095815 Dust cup
36. 952711584 Accy.--Weed Blade
37. 530095816 Washer
38. 530016240 Washer--Belleville
39. 530015793 Nut--Flange
545177326 Operator Manual
545176003 Decal--Shaft Warning
530056335 Decal--Blade Direction
530031159 Wrench--Hex 5/32”
545167703 Decal--Upper Shaft
Warning
17. 530016344 Screw
18. 530016152 Wingnut
19. 545150701 Bracket--Shield
20 530096100 Gearbox
21. 530016312 Screw
22. 530096218 Shaft--Flex (lower)
23. 530071789 Assy--Lower Shaft
24. 530015775 Screw
25. 530016014 Screw
26. 530094408 Shoulder Strap
27. 530052286 Limiter--Line
28. 530015814 Screw
29. 530071997 Kit--Shield Assy.
(incl. 27,28)
30. 530015820 Bolt
31. 545049401 Head--Fixed line
32. 545049501 Cap--Fixed Line
33. 952711635 Accy--Line (12 pcs.)
34. 530071383 Kit--Metal Shield
2. 530059759 Assy--Throttle Cable
2. 530057541 Hsg.--Throttle--right
3. 530016406 Screw
4. 530015814 Screw
5. 530054183 Assy--Wire
6. 530059760 Hsg.--Throttle--left
7. 545030601 Kit--Switch
8. 545077601 Trigger--Throttle
9. 530057986 Clamp--Harness
(upper)
10. 530058563 Clamp--Bracket
11. 530015886 Screw
12 530071974 Assy.--Handlebar
(incl. grip,cap,decal)
13. 530057987 Clamp--Harness
(lower)
14 530015940 Screw
15. 545024501 Clamp--Handlebar
16. 530071791 Kit--Upper Shaft
(Incl. Flex and clamp)
34
35
38
39
36
Not Shown
DANGER
STAND
CLEAR
50 FT
10 11 12
19
26
20
21
24
25
17
23
16
15
56
8
3
1
2
7
4
27
28
29
30
31
32
18
33
n
TYPE 2
n

R
POULAN PARTS LIST
RR
POULAN PRO PARTS LIST
PARAMOUNT PARTS LIST
RPARTS LIST
Replaces
3
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
MODEL(s)
545014349 PP325
DATE
12/09/08 545014349 -- 6/06/08
1. 530015880 Screw
2. 530058982 Bolt--Muffler
3. 530057538 Assy--Muffler/Shield
(Incl. 2)
4. 530015953 Screw--Cylinder
5. 952030249 Spark Plug (RCJ 6Y)
6. 530012541 Cylinder
7. 530071750 Seal--Cylinder (kit)
8. 530055120 Piston Ring
9. 530015162 Retainer--Piston Pin
10. 530071833 Kit -- Piston
(Incl. 8, 9)
11. 530012579 Assy--Crankshaft
12. 530012582 Assy--Crankcase
(Incl. 40,41,42)
13. 530071750 Seal--Cyl/Carb.(kit)
14. 530057547 Adapter--Carb.
15. 530016441 Screw
16. 530071750 Gasket--Carb. (kit)
17. 530071811 Kit--Carb.(C1U--W19)
18. 545077501 Air Box
19. 530016429 Screw
20. 530036575 Foam--Air Filter
21. 530057545 Cover--Air Box
22. 530035505 Ignition Module
23. 530059758 Spacer--Flywheel
24. 530016357 Screw
25. 545015601 Assy--Switch wire
26. 530016386 Screw
27. 530054834 Handle--Starter
28. 545050409 Kit -- Rope
29. 530055122 Assy--Clutch
30. 530094189 Washer--Clutch
31. 545016004 Assy.--Fan Hsg
32. 545054901 Spring--Starter
33. 545050407 Kit--Starter Pulley
34. 545080601 Baffle
35. 530015880 Screw
36. 530016463 Washer--Clutch Flat
37. 530039243 Assy--Flywheel
38. 530071951 Assy--C’case & C’shaft
(Incl. 11,12,39)
39. 530015941 Retain. Ring--C’shaft
40. 530055728 Outer Bearing
41. 530019264 Seal--C’shaft
42. 530032125 Inner Bearing
43. 530071785 Kit--piston/rod
(Incl. 10,44)
44. 530069945 Kit--Conn. Rod
45. 530071750 O--Ring--C’case (kit)
46. 530057954 Assy--Plug (incl.45)
47. 530016386 Screw
48. 530057539 Shroud--Rear
49. 530016445 Retainer--Tank
50. 545103702 Assy--Fuel Tank (incl.
filter, lines & fuel cap)
51. 530057973 Assy--Fuel Cap
52. 530069247 Kit--Fuel Line (Small)
53. 530069216 Kit--Fuel Line (Large)
54. 530095646 Assy--Fuel Pickup
55. 530071750 Kit--Engine Gasket
(Incl. 7,13,16,45)
56. 530150247 Assy--Clutch Drum
57. 545077301 Assy--Clutch Cover
(Incl. 60,61)
58. 530016319 Screw--Align
59. 530015772 Screw
60. 530016381 Screw 12--24
61. 530016382 Nut 12--24
62. 530015814 Screw
530058709 Bulb--Purge
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
55
Engine
Gasket
Kit
‘
=NEW PART NUMBER FOR THIS IPLn=REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)K
3
2
1
47
46
51
52
49
50
4
5
7
10
8
9
11
12
42 41 4039
38
24
22
23 25
37
36
33
32
26
17
18
19
20
21
16
15
14
13
6
53
54
44
45
34
48
35
(Note: Repair kits are not available for this carburetor)
31
30
27
29
28
56
59
57
60 61
58
43
62
Not Shown
TYPE 1
n
n

R
POULAN PARTS LIST
RR
POULAN PRO PARTS LIST
PARAMOUNT PARTS LIST
RPARTS LIST
Replaces
4
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
MODEL(s)
545014349 PP325
DATE
12/09/08 545014349 -- 6/06/08
1. 530015880 Screw
2. 530058982 Bolt--Muffler
3. 530057538 Assy--Muffler/Shield
(Incl. 2)
4. 530015953 Screw--Cylinder
5. 952030249 Spark Plug (RCJ 6Y)
6. 530012541 Cylinder
7. 530071750 Seal--Cylinder (kit)
8. 530055120 Piston Ring
9. 530015162 Retainer--Piston Pin
10. 530071833 Kit -- Piston
(Incl. 8, 9)
11. 530012579 Assy--Crankshaft
12. 530012582 Assy--Crankcase
(Incl. 40,41,42)
13. 530071750 Seal--Cyl/Carb.(kit)
14. 530057547 Adapter--Carb.
15. 530016441 Screw
16. 530071750 Gasket--Carb. (kit)
17. 530071811 Kit--Carb.(C1U--W19)
18. 545077501 Air Box
19. 530016429 Screw
20. 530036575 Foam--Air Filter
21. 530057545 Cover--Air Box
22. 530039229 Ignition Module
23. 530059758 Spacer--Flywheel
24. 530016357 Screw
25. 530047278 Assy--Switch wire
26. 530016386 Screw
27. 530054834 Handle--Starter
28. 545050409 Kit -- Rope
29. 530055122 Assy--Clutch
30. 530094189 Washer--Clutch
31. 545016004 Assy.--Fan Hsg
32. 545054901 Spring--Starter
33. 545050407 Kit--Starter Pulley
34. 545080601 Baffle
35. 530015880 Screw
36. 530016463 Washer--Clutch Flat
37. 530039243 Assy--Flywheel
38. 530071951 Assy--C’case & C’shaft
(Incl. 11,12,39)
39. 530015941 Retain. Ring--C’shaft
40. 530055728 Outer Bearing
41. 530019264 Seal--C’shaft
42. 530032125 Inner Bearing
43. 530071785 Kit--piston/rod
(Incl. 10,44)
44. 530069945 Kit--Conn. Rod
45. 530071750 O--Ring--C’case (kit)
46. 530057954 Assy--Plug (incl.45)
47. 530016386 Screw
48. 530057539 Shroud--Rear
49. 530016445 Retainer--Tank
50. 545103702 Assy--Fuel Tank (incl.
filter, lines & fuel cap)
51. 530057973 Assy--Fuel Cap
52. 530069247 Kit--Fuel Line (Small)
53. 530069216 Kit--Fuel Line (Large)
54. 530095646 Assy--Fuel Pickup
55. 530071750 Kit--Engine Gasket
(Incl. 7,13,16,45)
56. 530150247 Assy--Clutch Drum
57. 545077301 Assy--Clutch Cover
(Incl. 60,61)
58. 530016319 Screw--Align
59. 530015772 Screw
60. 530016381 Screw 12--24
61. 530016382 Nut 12--24
62. 530015814 Screw
530058709 Bulb--Purge
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
55
Engine
Gasket
Kit
‘
=NEW PART NUMBER FOR THIS IPLn=REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)K
3
2
1
47
46
51
52
49
50
45
7
10
8
9
11
12
42 41 4039
38
24
22
23 25
37
36
33
32
26
17
18
19
20
21
16
15
14
13
6
53
54
44
45
34
48
35
(Note: Repair kits are not available for this carburetor)
31
30
27
29
28
56
59
57
60 61
58
43
62
Not Shown
TYPE 2
n
n