Power Tec PT3200i User manual

PT3200i 3000W DIGITAL
INVERTER GENERATOR

2.
www.powertec.net.nz
PT3200i 3000W DIGITAL
INVERTER GENERATOR
Contents
Symbol Usage .........................................................................6
General Safety Precautions ....................................................6
Generator Controls & Features .............................................12
Control Panel .........................................................................13
Operation ...............................................................................14
Wattage Reference Guide .....................................................27
Calculating Your Power Needs ..............................................28
Maintenance .........................................................................20
Wiring Diagram...................................................................... 32
Troubleshooting ....................................................................26
Notes..................................................................................... 38
Warranty.................................................................................37

3.
PT3200i 3000W DIGITAL
INVERTER GENERATOR
www.powertec.net.nz
Introduction
Your new POWERTEC Generator will more than
satisfy your expectations. It has been manufactured
under stringent quality standards to meet superior
performance criteria. You will find your new tool easy
and safe to operate, and, with proper care, it will give
you many years of dependable service.
Carefully read through this entire Instruction Manual
before using your new POWERTEC Generator. Take
special care to heed the cautions and warnings.
Your generator has many features that will make your
job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain and
operate.
Environmental Protection
Recycle unwanted materials instead of disposing of
them as waste. All tools, hoses and packaging should
be sorted, taken to the local recycling centre and
disposed of in an environmentally safe way.
Scope Of Product
This product is suited for home, camping and
emergency power applications. It will operate most
powertools, appliances and lighting.
Description Of Symbols
The rating plate on your tool may show symbols.
These represent important information about the
product or instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
Conforms to relevant standards for
electromagnetic compatibility.
5405
Specifications
Engine Type: 4 Stroke OHV
Running Wattage: 2800W
Peak Wattage: 3000W
Rated Frequency: 50HZ
Rated Voltage: 230V
Amperage:12.1A
Outlets: 2x 10A 230V AC
2x USB
1x 12V 8A DC
Net Weight: 22kg
Fuel Type: Unleaded gasoline
Fuel Tank Capacity: 4L
Oil Type: SAE 10W-30
Start Type: Recoil
L x W x H:
475 x 280 x 430 mm
Rating@7m: 69dB
Engine Oil Capacity: 0.45L

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PT3200i 3000W DIGITAL
INVERTER GENERATOR
Connection of the product to a building’s electrical
system is not applicable.

5.
PT3200i 3000W DIGITAL
INVERTER GENERATOR
www.powertec.net.nz

6.
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PT3200i 3000W DIGITAL
INVERTER GENERATOR
Symbol Usage
This manual contains important information
that you need to know and understand in
order to assure YOUR SAFETY and PROPER
OPERATION OF EQUIPMENT. The following
symbols help you recognize this information.
Please read the manual and pay attention to
these sections.
Save These Important Safety Instructions!
Read and understand all of these safety
instructions. Be sure to retain them for future
use.
WARNING!
Warnings indicate a certainty or
strong possibility of personal injury
or death if instructions are not
followed.
CAUTION!
Cautions indicate a possibility of
equipment damage if instructions
are not followed properly.
NOTE:
Notes give helpful information.
Gasoline powered and electrical generating
products can cause serious injury or death,
or damage to other equipment or property,
if the operator does not strictly observe all
safety rules and take precautionary actions.
General Safety Precautions
Carbon Monoxide
• Carbon Monoxide is an odourless and col-
ourless gas. Breathing exhaust fumes that
contains this poisonous gas can cause un-
consciousness and may lead to death.
• The engine exhaust from this product con-
tains chemicals known to cause cancer,
birth defects, or other reproductive harm.
• When this tool is running, ensure that the
area is well ventilated. Never run the en-
gine in an enclosed area. Run the engine
in an open area or with an exhaust evacu-
ation system in an enclosed area.
• NEVER use a generator inside homes,
garages, crawlspaces, or other partially
enclosed areas. Deadly levels of carbon
monoxide can build up in these areas. Us-
ing a fan or opening windows and doors
does NOT supply enough fresh air.
• ONLY use a generator outdoors and far
away from open windows, doors, and
vents. These openings can pull in genera-
tor exhaust.
• Even when you use a generator correctly,
CO may leak into the home. ALWAYS use
a battery-powered or battery-backup CO
alarm in the home.
• If you start to feel sick, dizzy, or weak after
the generator has been running, move to
fresh air RIGHT AWAY. See a doctor. You
could have carbon monoxide poisoning.
WARNING!
The exhaust contains poisonous car-
bon monoxide gas that can cause loss
of consciousness and may lead to
death.

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PT3200i 3000W DIGITAL
INVERTER GENERATOR
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Gasoline and Oil
This product requires oil and fuel. THE EN-
GINE WILL NOT START WITHOUT OIL.
Work in well-ventilated area. Keep cigarettes,
where gasoline is stored.
WARNING!
is explosive under certain conditions.
Keep out of reach of children.
•
and potentially explosive. Use proper fuel
storage and handling procedures. Always
nearby.
• Keep the generator and surrounding area
clean at all times.
• Keep the generator at least 5 feet away
from buildings and other equipment during
operation.
• Fuel or oil spills must be cleaned up im-
materials as per any local, state, or federal
codes and regulations. Store oily rags in a
covered metal container.
• ri-
als near the generator.
• or
other sources of ignition around the engine
and fuel tank. Fuel vapours are explosive.
• Keep earthed conductive objects, such as
tools, away from exposed, live electrical
parts and connections to avoid sparking or
arcing. These events could ignite fumes or
vapours.
•
is running or while the engine is still hot. Do
not operate the generator with known leaks
in the fuel system.
• Excessive build-up of unburned fuel gases
in the exhaust system can create a poten-
tially explosive condition. This build-up can
occur after repeated failed start attempts,
valve testing, or hot engine shutdown.
• Use only engine manufacturer recom-
mended fuel and oil.
Hot Components
WARNING!
Hot exhaust can burn you. Engine and
exhaust system parts become very hot
and remain hot for some time after the
engine is run. Wear insulated gloves or
wait until the engine and exhaust sys-
tem have cooled down before handling
these parts.
Work Area
• Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
• Do not operate power tools in explosive
atmospheres, such as in the presence of
-
erators create sparks which may ignite the
dust or fumes.
• Keep bystanders, children, and visitors
away while operating a generator. Provide
barriers or shields as needed.
Electrical Safety
• Keep all electrical equipment clean and
dry. Replace any wiring where the insula-
tion is cracked, cut eroded part or other-
wise degraded. Replace terminals that are
worn, discoloured, or corroded. Keep ter-
minals clean and tight.
• Insulate all connections and disconnected
wires.

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PT3200i 3000W DIGITAL
INVERTER GENERATOR
• Do not abuse the power cord. Keep power
cords away from heat, oil, sharp edges, or
moving parts. Replace damaged power
cords immediately. Damaged power cords
increase the risk of electric shock.
• Do not operate the generator with wet
hands. Do not expose generator to rain,
snow or wet conditions. Water will increase
the risk of electric shock. The generator is
a potential source of electrical shock if not
kept dry.
• Do not attempt to connect or disconnect
load connections while standing in water,
or on wet or soggy ground.
• Do not touch electrically energized parts of
the generator and interconnecting cables
or conductors with any part of the body, or
with any non-insulated conductive object.
• Avoid body contact with earthed surfaces
such as pipes, radiators, ranges, and re-
frigerators. There is an increased risk of
electric shock if your body is earthed.
• When operating a power tool outside, use
a premium quality outdoor extension cord.
These extension cords are rated for out-
door use, and reduce the risk of electric
shock.
• Earthed tools must be plugged into an out-
let properly installed and earthed in accord-
ance with all codes and ordinances. Never
remove the earth prong or modify the plug
in any way. Do not use any adapter plugs.
• Double insulated tools are equipped with
a polarized plug where one blade is wider
fully in the outlet, reverse the plug. If it still
to install a polarized outlet. Do not change
the plug in any way. Double insulation elim-
inates the need for the three-wire earthed
power cord and earthed power supply sys-
tem.
• Before servicing equipment powered by
the generator, disconnect the equipment
from its power input.
• The generator must be earthed for -
stallations in accordance with all relevant
electrical codes and standards before op-
eration.
• Earthing provides a low-resistance path to
carry electricity away from the user in the
event of an electrical malfunction.
• All connections and conduits from the gen-
erator to the load must only be installed
by trained and licensed electricians and
in compliance with all relevant local, state,
and federal electrical codes and standards,
and other regulations where applicable.
• Connect the generator only to a load or
electrical system (230 volt) that is compat-
ible with the electrical characteristics and
rated capacities of the generator.
• NEVER try to power building or home wir-
ing by plugging the generator into a wall
outlet, a practice known as “backfeeding.”
This is extremely dangerous and presents
an electrocution risk to utility workers and
neighbours served by the same utility
transformer. It also bypasses some of the
built-in household circuit protection devic-
es.

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PT3200i 3000W DIGITAL
INVERTER GENERATOR
www.powertec.net.nz
Personal Safety
WARNING!
Do not sit, stand, or place objects on top
of the generator regardless of whether
it is running or not.
• Stay alert. Watch what you are doing,
and use common sense when operating
a generator. Do not use generator while
-
hol, or medication. A moment of inatten-
tion while operating generators may result
in serious personal injury.
• Make note of the location of the engine
power switch should you need to turn off
the generator quickly.
• Dress properly. Contain long hair, cloth-
ing, jewellery, and gloves as they can be
caught in moving parts.
• Avoid accidental starting. Make sure the
power switch is in its “OFF” position, and
disconnect the spark plug wire when not
in use.
• Remove adjusting keys or wrenches be-
fore turning the generator on. A wrench or
a key that is left attached to a rotating part
of the generator may result in personal in-
jury.
• Do not overreach. Keep proper footing
and balance at all times.
• Use safety equipment. Always wear eye
protection. Wear AS/NZS approved safety
impact eye goggles. Dust mask, non-skid
safety shoes, safety gloves, hard hat, or
hearing protection must be used for ap-
propriate conditions.
• Do not use the generator if the power
switch does not turn it on or off. Any gen-
erator that cannot be controlled with the
power switch is dangerous and must be
repaired.
• Do not force the generator. Use the correct
generator for your application. The correct
generator will do the job better and safer at
the rate for which it is designed.
Generator Use and Care
• Make sure the power switch is in its “OFF”
position and disconnect the spark plug wire
before making any adjustment, changing
accessories, or storing the generator. Such
preventive safety measures reduce the risk
of starting the generator accidentally.
• Store idle generators out of reach of chil-
dren and other untrained persons. Gen-
erators are dangerous in the hands of un-
trained users.
• Maintain generators with care. Do not use
a damaged generator.
• Tag damaged generators “Do not use” until
repaired.
• Check for misalignment or binding of mov-
ing parts, breakage of parts, and any other
condition that may affect the generator’s
operation. If damaged, have the generator
serviced before using. Many accidents are
caused by poorly maintained generators.
• Use only accessories that are recommend-
ed by the manufacturer for your model. Ac-
cessories that may be suitable for one gen-
erator may become hazardous when used
on another generator.
Servicing
• Maintain labels and name plates on the
generator and engine.These carry impor-
tant information. If unreadable or missing,
contact your Powertec agent immediately
for a replacement.

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PT3200i 3000W DIGITAL
INVERTER GENERATOR
• Generator service must be performed only
personnel could result in a risk of injury.
• When servicing a generator, use only
genuine replacement parts. Follow all ap-
propriate instructions in this manual. Use
of unauthorized parts or failure to follow
maintenance instructions may create a risk
of electric shock or injury.
WARNING!
People with pacemakers should con-
sult their physician(s) before using this
proximity to a heart pacemaker could
cause interference to or failure of the
pacemaker.
Installation
• Ensure installation meets all applicable
safety, and local and national electrical
codes. Have installation performed by a
contractor.
• All electrical work, including the earth con-
nection, should be completed by a licensed
electrician.
• Any separate fuel storage or generator
supply facility must be built or installed in
full compliance with all relevant local, state,
and federal regulations.
• It is recommended to use the generator
only in well ventilated outdoor areas. A run-
ning gasoline engine will generate carbon
monoxide, a colourless, odourless gas
that, if inhaled, can cause serious injury
or death. If the generator is installed in-
doors, exhaust fumes must be piped out of
the building using leak-free, heat resistant
piping. Pipes and silencer should not use
be installed near the same. Generator ex-
haust fumes must be within legal limits and
installation must always meet local building
codes.
• If the generator is installed outdoors, it
must be weatherproofed and should be
soundproofed. It should not be run out-
doors without protection of the generator
and wiring conduit.
• should
be level, and strong enough to safely hold
the weight of the generator.
Mechanical
• Always make sure the power switch is in its
“OFF” position.
• Before carrying out maintenance, discon-
nect the spark plug wire, and allow the en-
gine to completely cool.
• Check for damaged parts. Before using the
generator, any part that appears damaged
should be carefully checked to determine
that it will operate properly and perform its
intended function. Check for alignment and
binding of moving parts, any broken parts
-
tion that may affect proper operation tech-
nician.
• The generator is designed with guards for
protection from moving parts. In any case,
care must still be taken to protect person-
nel and equipment from other mechanical
hazards when working around the genera-
tor.
• Do not operate the generator with safety
guards removed. While the generator is
running, do not attempt to reach around
the safety guard for maintenance or any
other reason.
• Keep hands, arms, long hair, loose cloth-
ing, and jewellery away from moving parts.

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PT3200i 3000W DIGITAL
INVERTER GENERATOR
www.powertec.net.nz
Be aware that when engine parts are moving
fast they cannot be seen clearly.
• Keep access doors on enclosures closed
and locked when access is not required.
• When working on or around the generator
always wear protective clothing including
AS/NZS approved safety gloves, safety
eye goggles, and safety hat.
• Do not alter or adjust any part of the gen-
erator that is assembled and supplied by
the manufacturer.
• Always follow and complete scheduled en-
gine and generator maintenance.
Chemicals
• Avoid contact with hot fuel, oil, exhaust
fumes, and hot solid surfaces.
• Avoid body contact with fuels, oils and
lubricants used in the generator. If swal-
lowed, seek medical treatment immedi-
ately. Do not induce vomiting if fuel is swal-
lowed. For skin contact, immediately wash
with soap and water. For eye contact, im-
seek medical attention.
Noise
Prolonged exposure to noise levels above
85dBA is hazardous to hearing. Always wear
AS/NZS approved ear protection when oper-
ating or working around the Generator when
it is running.
Extension Cords
If an extension cord (not included) is used,
make sure to use only AS/NZS approved
cords having the correct gauge and length
according to the following table:

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PT3200i 3000W DIGITAL
INVERTER GENERATOR

13.
PT3200i 3000W DIGITAL
INVERTER GENERATOR
www.powertec.net.nz
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14.
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PT3200i 3000W DIGITAL
INVERTER GENERATOR

15.
PT3200i 3000W DIGITAL
INVERTER GENERATOR
www.powertec.net.nz
Powertec
Powertec
Powertec

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www.powertec.net.nz
PT3200i 3000W DIGITAL
INVERTER GENERATOR
INITIAL OIL FILL
/
NOTICE
Engineoil must be added when the is on a
flat, level surface,or an inaccuratereadingmay result.
Do not overfill. If the engineis overfilledwith oil, it can
cause seriousengine damage.
1. Loosenthe screw and removethe engineoil fill/
drain plug servicepanel to access the oil fill/drain
plug (seeFigure1)
1:
2. Cleanthe areaaround the oil fill/drain plug and
removeplug (SeeFigure2).
2:
3. Using the supplied funnel pour the oil into
the engine (see Figure3).
3: Funnel
4. Do not overfill, if oil level is too high, oil will drain
out through the fill plug. See correct oil level in
Figure4.
4: Level
BEFORE AOOINGENGINE OIL, REVIEW
SAFETY SECTION

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PT3200i 3000W DIGITAL
INVERTER GENERATOR
www.powertec.net.nz
ADDING/CHECKING ENGINE
FLUIDS AND FUEL
BEFORE ADDING/CHECKING ENGINE
FLUIDS AND FUEL, REVIEW SAFETY
SECTION
DANGER
Filling the fuel tank with gasoline while
the is running can cause
gasoline to leak and come in contact
with hot that can ignite the
gasoline.
Before the always check the level of:
• Engine oil
• Gasoline in the fuel tank
Once the is and the engine gets warm,
it is not safe to add gasoline to the fuel tank or engine
oil to the engine while the engine is running or the en
gine and are hot.
CHECKING AND / OR ADDING ENGINE OIL
Internal pressure can build in the
engine crankcase while the engine
is running. Removing the oil fill plug/
dipstick while the engine is hot can
cause extremely hot oil to spray out of
the crankcase and can severely
burn skin. Allow engine oil to cool for
several minutes before removing the
oil fill plug/dipstick.
The unit as shipped does not contain oil in the engine.
You must add engine oil before the
for the first time. See I Oil for instructions on
checking engine oil level and the procedure for
adding engine oil.
NOTICE
The engine does not contain engine oil as shipped.
Attempting to the engine without adding
engine oil will permanently damage internal engine
components.
The engine is equipped with a low oil shutdown
switch. If the oil level becomes low, the engine may
shut down and not until the oil is filled to the
proper level.
The owner of the is responsible to ensure the
proper oil level is maintained during the operation of
the generator. Failure to maintain the proper oil level
can result in engine damage.
ADDING GASOLINE TO THE FUEL TANK
Never refuel the while the
engine is running.
Always turn the engine off and allow
the to cool before refueling.
CAUTION
Avoid prolonged skin contact with
gasoline. prolonged breathing of
gasoline vapors.
Required G asoline - Only use gasoline that meets the
following requirements:
• Unleaded gasoline only
• Gasoline with maximum 10% ethanol added
• Gasoline with an 87 octane rating or higher
Filling the Fuel Tank - Follow the steps below to fill the
fuel tank:
1. Shut off the
2. Allow the to cool down so all surface areas
of the muffler and engine are cool to the touch.
3. Move the to a flat surface.
4. Clean area around the fuel cap.
5. Remove the fuel cap by rotating counterclockwise.
Do not the fuel tank. Spilled fuel will damage
some plastic
6. Slowly add gasoline into the fuel tank. Be very care
ful not to the tank. The gasoline level should
NOT be higher than the red ring (see Figure 5).
7. Install the fuel cap by rotating clockwise.
5: Maximum Level
WARNING
WARNING

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PT3200i 3000W DIGITAL
INVERTER GENERATOR
Starting PT3200i
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PT3200i 3000W DIGITAL
INVERTER GENERATOR
www.powertec.net.nz

BEFORE PERFORMING MAINTENANCE ON THE INVERTER, REVIEW THE
SAFETY SECTION, AS WELL AS THE FOLLOWING SAFETY MESSAGES.
Avoid accidentally the
during maintenance by removing
the spark plug boot from the spark
plug. For electric also
disconnect the battery cables from the
battery (disconnect the black negative
(-) cable first) and place the cables
away from the battery posts to avoid
arcing.
Allow hot components to cool to
the touch prior to any
maintenance procedure.
Internal pressure can build in the
engine crankcase while the engine
is running. Removing the oil fill plug/
dipstick while the engine is hot can
cause extremely hot oil to spray out
of the crankcase and can severely
burn skin. Allow engine oil to cool for
several minutes before removing the
oil fill plug/dipstick.
Always perform maintenance in a well
ventilated area. Gasoline fuel and fuel
vapors are extremely flammable and
can ignite under conditions.
skin contact with engine oil or
gasoline. Prolonged skin contact with
engine oil or gasoline can be harmful.
Frequent and prolonged contact with
engine oil may cause skin cancer.
Take protective measures and wear
protective clothing and equipment.
Wash all exposed skin with soap and
water.
Failure to perform periodic
maintenance or not following
maintenance procedures can cause
the to malfunction and could
result in death or serious injury.
NOTICE
Periodic maintenance intervals vary depending on
operating conditions. Operating the
under severe conditions, such as sustained high
load, high-temperature, or unusually wet or dusty
environments, will require more frequent periodic
maintenance. The intervals listed in the maintenance
schedule should be treated only as a general
guideline.
Following the maintenance schedule is to keep the in good operating condition. The following is a
summary of maintenance items by periodic maintenance intervals.
1: MAINTENANCE SCHEDULE - OWNER PERFORMED
Engine Oil Check Level Change Change
Cooling Features
Air Filter Check Clean* Replace
Spark Plug Check/Clean Replace
Spark Arrestor Check/Clean
*Service more frequently if operating in dry and dusty conditions
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PT3200i 3000W DIGITAL
INVERTER GENERATOR