Hyundai HY3000CI User manual

PETROL CONVERTER GENERATOR
HY3000CI
User Manual

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THANK YOU for purchasing this Hyundai Converter Generator. To get the most out of your purchase,
please read the manual before using the Generator.
We ask you to please read this manual carefully before use, in order to familiarise yourself with this product
and after reading, please keep this manual for future reference. Failure to follow the proper protocols listed
in the manual may cause personal injury to the operator or damage to equipment.
www.hyundaipowerproducts.co.uk
1. ACKNOWLEDGEMENT

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2. CONTENTS
SAFETY
COMPONENTS
OPERATION
STARTING PROCEDURE
GENERATOR USE
OUTPUT & OVERLOAD INDICATOR
OIL ALERT & EMERGENCY STOP
MAINTENANCE
STORAGE & DRAINING OIL
TRANSPORTATION
TROUBLESHOOTING
SPECIFICATION
DECLARATIONS OF COMFORMITY
RECYCLING & PRODUCT DISPOSAL
CONTACT
WARRANTY
TECHNICAL DIAGRAM

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3.1 GENERAL SAFETY NOTES
3.2 The operator of the machine is responsible for, and has a duty of care in making sure that
the machine is operated safely and in accordance with the instructions in this user manual.
Keep the manual safe and pass it on if the machine is loaned or soldto another user.
3.3 Please note the following safetypoints.
3.4 The machine should never be left it in a condition which would allow an untrained or
unauthorised person/s to operate this machine.
3.5 All due care and diligence should be taken by the operator for the safety of, and with
regard to those around whilst using the machine.
3.6 Some or all of the following - warning signs, symbols and/or PPE pictograms may appear
throughout this manual. You MUST adhere to their warnings. Failure to doso may result in
personal injury to yourself or those around you.
DANGER
Indicates a hazard, which, if not avoided, could result in serious injury or death.
WARNING
Indicates a hazard, which, if not avoided, could result in serious injury.
CAUTION
Indicates a hazard which, if not avoided, might result in minor or moderate injury.
NOTE
Indicates a situation that could easily result in equipment damage.
READ and keep the manual safe and pass it on if the machine is loaned or sold to another user. You
MUST fully read instructions to make sure you use and operate machine safely.
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when machine is in use or
being repaired.
3. SAFETY

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3.7 CARBON MONOXIDE (where applicable).
3.8 Carbon monoxide is a colourless and odourless gas. Inhaling this gas cancause death
as well as serious long term health problems such as braindamage.
3.9 The symptoms of carbon monoxide poisoning can include but are not limited to the
following;
Headaches, Dizziness, Nausea, Breathlessness, Collapsing or Loss of Consciousness.
3.10 Carbon monoxide poisoning symptoms are similar to flu, food poisoning, viral infections
and simply tiredness. It is quite common for people to mistake thisvery dangerous
poisoning for something else.
3.11 Toavoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment inside
any of the following; Home, garage, tent, camper van, mobile home, caravan or boat.
This list is not exhaustive and if you are in any doubt contact your dealer.
3.12 If you think you have or someone around you has been affected by carbonmonoxide
poisoning;
3.13 Get them fresh air immediately, by leaving the affected area or by opening doors and
windows. If safe and practical to do so make sure that the machine is turnedoff.
DO NOT enter a room you suspect of having carbon monoxide present –instead call the
emergency services.
3.14 Contact a doctor immediately or go to hospital - let them know that yoususpect
carbon monoxide poisoning.
3.15 DO NOT use in an enclosed area or a moving vehicle

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3.16 GENERAL FUEL SAFETY (where applicable).
3.17 CAUTION
ALL FUELS ARE FLAMMABLE
3.18 Fire hazard - keep fuel away from all sources of ignition for example heaters,lamps, sparks
from grinding or welding.
3.19 Pay attention when handling fuel. Petrol is flammable and the vapors are highly explosive.
3.20 Never remove the fuel cap or add fuel with the engine running. Stop the engine and allow
to cool before refueling. Never fuel machine indoors or in a confined space. DO NOT
overfill with petrol –always leave a 15mm gap at the top of the fuel tank.
3.21 DO NOT smoke while adding fuel or around machine while operating.
3.22 Fill your engine with SAE10w-30/15w-40 engine oil before use or serious damage will
occur.
3.23 Never refuel or store the machine in a place where there is open flame, spark or other
forms of open flames or ignition.
3.24 DO NOT attempt to start the engine if fuel is spilled. Wipe away the spillage and ensure all
fuel has dried before starting the machine.
3.25 ALWAYS make sure the fuel cap is securely tightened and replaced before starting.
3.26 If the fuel tank needs to be drained, it should be done outdoors and into an approved
container.
3.27 DO NOT carry out hot work on tanks that have contained fuel it is extremelydangerous.
3.28 ALWAYSkeep work area clean and tidy.
3.29 ALWAYSclean up all spills promptly using correct methods i.e. absorbent granules and
a lidded bin.
3.30 ALWAYSdispose of waste fuels correctly.

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3.31 FUELING/DE-FUELING (whereapplicable).
3.32 CAUTION
ALL FUELS ARE FLAMMABLE
3.33 ALWAYSfuel and defuel in a well-ventilated area outside of buildings.
3.34 ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE),
suggested items are but not limited to safety gloves and overalls.
3.35 When fueling/de-fueling ALWAYSavoid inhaling fumes.
3.36 When de-fueling ALWAYSuse a propriety fuel retriever.
3.37 ALWAYScarry fuel in the correct and clearly marked container.
3.38 ELECTRICAL SAFETY (where applicable).
3.39 Electricity can kill - NEVER work on LIVE/ENERGISED equipment.
3.40 Prior to carrying out any maintenance work you MUST Identify electrical isolation
methods and isolate all electrical supplies,
3.41 Prior to use and with all electrical supplies isolated You MUST check all electrical
cables, plugs and connections for thefollowing;
3.42 Are intact and have no signs of damage, to include but not limited to barewires,
chaffing, cuts and loose wiring.
3.43 If there are any signs of damage, the damaged item MUST be taken out ofservice until
the damage has been repaired by an electrically competentperson.
3.44 All trailing cables should be routed so as not to cause any kind of triphazard.
3.45 NEVER work on or near electricity with wet hands, wet clothing, and wetgloves.

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3.46 BATTERIES (wherepresent).
3.47 Batteries present a risk if they become damaged by the possible leaking of
electrolyte.This electrolyte is an acid and can cause serious burn injuries.Care should
be taken when working on or near them. NOTE the electrolyte may be in liquid or gel
form.
3.48 Should you come into contact with electrolyte youshould;
3.49 Remove all clothing contaminated with electrolyte.If you cannot remove then saturate in
water.
3.50 Get medical assistance as soon as possible. Youmust advise the medical staff ofthe type
acid.
3.51 Lead/acid battery = dilute sulphuric acid.
3.52 Nickel/cadmium = potassium hydroxide alkalielectrolyte.
3.53 Use fresh running water to wash off excess electrolyte, continue this until medical
assistance arrives. Make sure that you do not wash the electrolyte to another partof the
face or body.
3.54 If electrolyte comes into contact with eyes the electrolyte needs to be immediately
washed away with large amounts of water. Make sure that you do not wash the
electrolyte to another part of the face or body.
3.55 Gasses from charging batteries are highly flammable and great care should be taken to
charge in well ventilatedareas.
3.56 There is an explosion risk if the battery terminals are shortcircuited, when connecting / dis-
connecting ALWAYSexercise great care so that the terminals or battery leads are NOT
allowed to touch and cause a spark. ALWAYSuse suitable insulatedtools.
3.57 VIBRATIONS (where applicable).
3.58 Prolonged use of hand held (operated) machines will cause the user to feel the effects
of/from vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or
carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate
temperature, causing numbness and heat sensationsand may cause nerve damage and
circulatory tissue death.
3.59 Not all factors that lead to white finger disease are known, but cold weather,smoking and
other diseases that affect blood vessels and blood circulation as well as large and long-
lasting impact of shocks are considered factors in the formation of white finger. Note the
following to reduce the risk the white finger and carpal tunnelsyndrome:
3.60 Wear gloves and keep your handswarm.
3.61 Takeregular breaks.
3.62 All of the above precautions may help reduce the risk of white finger disease butnot rule
out carpal tunnel syndrome. Long-term and regular users are therefore recommended to
observe the condition of your hands and fingers. Seek medical attention immediately if any
of the above symptoms shouldoccur.

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3.63 NOISE (where applicable).
3.64 The operating noise of the machine can damage your hearing. Wear hearing protection such
as earplugs or ear defenders to protect your hearing. Long- termand regular users are
advised to have hearing checked regularly. Be especially vigilant and cautious when wearing
hearing protection because your ability to hear alarm warnings will be reduced.
3.65 Noise emissions for this equipment is unavoidable.Carry out noisy work at approved times
and for certain periods. Limit the working time to a minimum. For yourpersonal protection
and protection of people working nearby it is also advisable for them to wear hearing
protection.
3.66 See CERTIFICATE of CONFORMITY section for Outdoor Noise declaration of
conformity.
3.67 MACHINE SPECIFIC SAFETY
3.68 The generator is only to be used for the purpose outlined in this manual.
3.69 The object of this manual is to help you use your machine safely and to give you information
about how to maintain your machine. Please read the manual carefully before attempting to
use themachine.
3.70 If after reading the user manual you are still unsure about the safety risks associated with use
of the machine, you should not use the machine. Please contact your dealer for more
information.
3.71 These safety instructions only address the basics for safe use. It would be impossible in the
safety instructions to describe all possible risk situations that could arise when using the
machine. You can, however, prevent accidents by always using common sense.
3.72 To obtain extra copies of the user manual, please contact your dealer.
3.73 USAGE RESTRICTIONS
3.74 The generator can be dangerous if used incorrectly or without due care and can lead to
serious accidents, in the worst cases even fatal accidents. It is very important that you read
this user manual and understand the instructions before you attempt to use the machine.
3.75 Under no circumstances may the original design of the machine be modified without written
approval from the manufacturer. Such modifications not only affect the performance and
durability of the machine but many even pose a safety risk for users and those in the vicinity.
Unauthorised modifications to the design of the machine may absolve the manufacturer from
liability for any resulting personal injury or property damage. Modifying the machine without
written approval from the manufacturer may void the guarantee.
3.76 Follow all safety instructions. Failure may result in injury to yourself or others.
3.77 Accident prevention regulations, other general safety regulation, occupational safety rules and
traffic regulation must be followed without fail.
3.78 All users MUST be trained in use of the machine. The owner is responsible for training users.
3.79 You MUST use an authorised workshop for all service and repairs not described in this
manual.

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3.80 You MUST learn how to use the machine and its controls safely and learn to recognise the
safely labels.
3.81 Check that the machine is in a serviceable condition prior to use.
3.82 Only use the machine in daylight or in other well-lit conditions. Keep the machine a safe
distance from holes or other irregularities in the ground. Pay attention to other all other
possible risks.
3.83 Only allow the machine to be used by adults who are trained in its use.
3.84 NEVER allow children or persons not trained in the use of the machine to use or service it
local by- laws may regulate the age of the user.
3.85 People and animals can distract you causing you to lose control of the machine. For this
reason, you should always concentrate and focus on the task at hand.
3.86 NEVER leave the machine unsupervised with the engine running. You MUST always disable
machine to stop others using it in your absence.
3.87 You MUST make sure that there is always another person in the safe vicinity of your work
area so that help is available should an emergency arise.
3.88 The machine is tested and approved only with the equipment originally provided or
recommended by the manufacturer.
3.89 The engine can become very hot. To avoid being burned, you must turn off the engine and
wait until all parts have sufficiently cooled before touching the engine or exhaust.
3.90 Overexposure to vibration may lead circulatory or nerve damage, particularly in people who
have impaired circulation. Contact your doctor if you experience symptoms that could have
been caused by overexposure to vibration. Examples of common symptoms include
numbness, pain, muscle weakness, change of skin color or an uncomfortable feeling of
tingling. These symptoms appear most frequently in the fingers, hands or wrists.
3.91 NEVER use a stump grinder that is damaged or incorrectly adjusted. NEVER use the stump
grinder if any component is missing or if it is not properly assembled. ALWAYS check that the
cutting tools stop rotating when you fully reduce the throttle. If you find yourself in a situation
where you are not sure what to do, you MUST always seek expert assistance. DO NOT try to
solve any problem you are not qualified to resolve.
3.92 Before starting work you MUST clear the work area of any unnecessary materials, rubbish
etc. that may cause the user to trip, slip or fall or the stump grinder to become entangled.
3.93 You MUST always wear appropriate personal protective equipment.
3.94 SAFETY NOTES
3.95 The user of this machine MUST be over 18 years of age.
3.96 Read and understand the user manual before using the generator.
3.97 The machine should be positioned on a firm and levelsurface in order to avoid overturning or
spilling fuel
3.98 DO NOT touch the hot muffler, when the generator is running, or before cooling.

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3.99 When working in a confined area, always make sure there is sufficientspace around the
machine to reduce the risk of injury and there is good ventilation from exhaust fumes. •The
emission of engine contains poisonous carbon monoxide. NEVER run the generator inside a
home or garage, even if door or window is open.
3.100 ONLY one person at a time should operate themachine.
3.101 DO NOT store the generator before cooling.
3.102 Petrol is explosive and flammable in the specified conditions.
3.103 Refueling in the ventilated condition.
3.104 DO NOT smoke or allow sparks or flames near generator when refueling. Clean away the
spilling fuel before running generator.
3.105 DO NOT connect to the supply mains system or other generator, in order to avoid the electric
shocks and fires.
3.106 If generator provides an AC parallel output function, ONLY parallel with same models.
3.107 Use only original parts for maintaining your generator, otherwise the warrantywill be void.
(REGISTER YOU WARRANTY WITHIN 30 DAYS OF PURCHASE)
3.108 The generator should ONLYbe repaired by a skilled dealer / service-point. Major repair
should be carried out after the generator has completely cooled and only by professionally
trained person
3.109 When in operation the generator noise will exceed 90 dB (A).Therefore all users and
onlookers must wearear-protection.
3.110 Keep the operation area clean and free from foreign objects.
3.111 DO NOT operate the generator in the presence of flammable liquids, gas or dust.
3.112 Keep Children, bystanders and pets away whilst operating generator. Keep the area free of all
distractions.
3.113 ONLY responsible, properly instructed individuals should operate this machine.
3.114 Inexperienced operators must always be supervised by an experienced operator.
3.115 DO NOT expose the generator to rain, snowing or wet conditions.
3.116 DO NOT operate with wet hand
3.117 Stay alert, watch what you are doing and use common sense when operating the generator.
DO NOT use a generator while you are tired or under the influence of drugs, alcohol or
medications. A moment of inattention while operating this machine may result in serious
personal injury.
3.118 Use proper personal safety equipment, safety equipment such as dust mask, nonslip safety
boots, hard hat, gloves and hearing protection used for appropriate conditions will reduce
personal injuries.

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3.119 Dress appropriately. DO NOT wear loose clothing or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewelry or long hair can get caught in moving
parts.
3.120 Always wear earplugs or ear muffs to protect your ears.
3.121 DO NOT make any alterations or modifications to your generator.
3.122 DO NOT use the generator in underground working and potentially explosive condition.
3.123 If circuit breakers require replacement, they should be replaced with a circuit breaker having
identical ratings and performances characteristics.

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4.1
4.2
4. COMPONENTS

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ADDING OIL & PETROL TO THE ENGINE
5.1 Be sure the generator is on a leveled surface and the generator has stopped.
5.2 Remove the oil filler cap, and then clean it with cloths Reinsert it into the crankcase, and take
out to check oil level, If the oil level reduces at the bottom of the oil filler cap, add the engine
oil. Using non-detergent or 2-stroke oil could shorten the engines working life.
5.3 ONLY fill the fuel to a level 15mm lower than the top of the fuel tank. DO NOT OVERFILL.
5.4 Use the dipstick to check the oil level. Use SAE10w30 or 15w40 engine oil. Fill to the correct
level before use.
5.5 The engine is shipped without oil. Fill to the top of the oil filler neck before use. Operating the
engine with no oil or oil at low level will cause serious internal damage to the engine, this is
not covered under warranty.
5.6 Carefully use and store the engine oil, avoid getting dirt or dust into the engine oil.
5.7 Mixing different kinds of engine oil is prohibited.
5.8 Before the engine oil reduces below the safety margin, low oil alert system will close the
engine automatically. The oil alert indicator light (red) will be on. (To avoid the inconvenience
caused by unexpected stopping, it is still advisable to check the engine oil level regularly).
5.9 Use unleaded petrol, never use stale or contaminated petrol or an oil/gasoline mixture.
5.10 Avoid getting dirt or water into the fuel tank. DO NOT use a mixture of petrol containing
ethanol or methanol; otherwise, it will seriously damage the engine.
5.11 DO NOT overfill the fuel tank (no fuel above the red upper limit mark). After refueling, make
sure the fuel cap is closed properly and securely.
5.12 DO NOT spill fuel around the fuel tank before starting the engine.
5.13 DO NOT use the machine if you are tired, consumed alcohol, or if you are taking other drugs
or medication that can affect your vision, judgement orcoordination.
5.14 NEVER use the machine indoors or in spaces lacking properventilation.
5.15 Naked flames or sparks in the vicinity of the machine are strictly forbidden. Petrol is extremely
flammable and carelessness in handling can result in personal injury of fire.
5.16 NEVER use a machine with a deflectiveexhaust/muffler.
5.17 In very warm and dry climates, generator operation will pose a greater risk of starting fires.
5. OPERATION

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6.1 STARTING THE ENGINE
a) Before starting engine, disconnect the load with an AC receptacle.
b) Fueling at the first time, refueling, or storing for a long time, the Engine Switch should
firstly be opened for ten or twenty seconds, in order to the enough fuel enter into
carburetor.
c) Recoil Start –turn the fuel switch to ‘OPEN’ position.
d) Turn Engine Switch to the ‘ON’ position.
6. STARTING PROCEDURE

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e) Move the choke lever to ‘CLOSE’ position. (DO NOT use the choke when engine is hot
and ambient temperature is high).
f) Pull the starter rope lightly until resistance is felt then pull briskly. Do not allow the pull
cord to snap back, return it by hand to prevent damage to the starter. This may cause the
cutter wheel to rotate, keep everyone away.
NOTE
•Return the starter grip slowly by hand. Do not make the starter grip spring back quickly.
•Avoid to injury by the sudden change of rotation direction of the engine, during recoil
starting.

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g) When engine starts, or fires, move the choke lever to the open/run position.
h) If the engine is cold, allow the engine to tick over (throttle set to slow speed) for a few
minutes before cutting, increase engine rpm to high speed setting before use. Please note
that the centrifugal clutch may slip which will cause excessive wear if the machine is used
at speeds below half throttle.
NOTE
•If the generator stops and cannot restart, check the fuel switch/choke firstly. Then
check the fuel level. If the oil indicator is on, adding the oil before restart.
7.1 The generator ground terminal is connected to the frame of the generator, the metal non-
current carrying parts of the generator and ground terminal of each receptacle. Before using
the ground terminal consult a qualified electrician, electrical inspector or local agency having
jurisdiction for local codes or ordinance that apply to the intended use the generator.
7.2 DO NOT connect to the building's electrical system, in order to avoid the electric shocks and
fires
7.3 Connection for standby power to building electrical system must be made by a qualified
electrician. The connection must isolate the generator from the utility power, and must comply
with all the applicable laws and electrical regulations. A transfer switch must be used.
7.4 Due to high mechanical stresses, only tough rubber-sheathed flexible cable (in accordance
with IEC 60245-4) or the equivalent should be used
7.5 For continuous operation, do not exceed the rated out-put power of generator.
7.6 DO NOT connect the generator to household circuit. This could cause damage to the
generator or to electrical appliances in the house.
7. GENERATOR USE

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7.7 DO NOT make parallel connection with other generators.
7.8 DO NOT connect an extension to the exhaust pipe.
7.9 When an extension cable is required, be sure to use a tough rubber sheathed flexible cable
(according to IEC245 or equivalent standards). The length of the extension cable: 60m for
cable of 1.5 m m2; 1 00m for cable of 2.5mm2
7.10 Keep away from other electric cables or wires. Such as: commercial power supply lines.
8.1 In normal operating, output indicator light (GREEN) will remain on.
8.2 If the generator is overload (over 3.0kVA), or the connected appliance is short-circuit, the
output indicator light (GREEN) is off, and overload indicator light (RED) is on. The AC output
will be switched off, but engine is still running.
8.3 When you start the engine, it is normal that both of the Overload Indicator Light (RED) and
Output Indicator Light (GREEN) are ‘ON’ simultaneously. Overload Indicator Light will be
OFF after 5 seconds, otherwise contact you dealer.
8. OUTPUT & OVERLOAD INDICATOR

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9.1 The oil alert system is designed to prevent engine damage caused by a insufficient amount of
oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the oil alert
system will automatically shut down the engine (the engine switch remains in the ‘ON’
position).
9.2 If the oil alert system shuts down the engine the oil alert indicator light ‘RED’ will be on check
the engine oil level.
EMERGENCY STOPPING THE ENGINE
9.3 To stop the engine in an emergency, turn the engine switch to the "OFF" position.
9.4 Switch off the connected electrical appliances and pull out their plugs.
9. OIL ALERT SYSTEM & EMERGENCY ENGINE STOP

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9.5 Turn the fuel switch to the "OFF" position.
9.6 Turn the engine switch to the "OFF" position.