Powerlink EP Series User manual

TABLEOFCONTENTS
TABLEOFCONTENTS
1SafetyInformation..........................................1
1.1SafeOperation........................................1
1.2Safetylabellocation................................4
1.3SafetyLabelsMeaning.........................12
1.4FirstAid.................................................17
2GeneratorSetIntroduction...........................20
2.1Specications.......................................20
2.2Appearance..........................................21
2.3GeneralDescription..............................24
2.4GeneratorSetType..............................25
2.5StructureType......................................27
3Installation....................................................28
3.1General.................................................28
3.2OutdoorInstallation...............................28
3.3IndoorInstallation.................................28
3.4UtilityPower..........................................33
3.5LoadConnections.................................33
3.6GroundConnections.............................34
3.7ATSConnections..................................34
3.8BatteryConnections.............................35
3.9WaterJacketPreheat
Connections..........................................35
3.10ExternalFuelT ankConnections...........36
4Pre-CheckBeforeStarting...........................37
4.1GeneralPre-check................................37
4.2CheckingEngineOilLevel...................37
4.3CheckingFuelLevel............................38
4.4CheckingCoolantLevel........................38
5OperationForPLC-702Control
System.........................................................39
5.1MainElectricalComponents.................39
5.2OperationForRTypeStructure............42
5.3OperationForRSTypeStructure..........47
5.4ConvenienceReceptacles....................52
5.5Protection..............................................52
5.6Duringoperation...................................53
6OperationForPLC-5220Control
System.........................................................54
6.1MainElectricalComponents................54
6.2OperationForRTypeStructure............56
6.3OperationForRSTypeStructure..........61
6.4OperationForCTypeStructure............66
6.5ConvenienceReceptacles....................71
6.6Protection..............................................71
6.7DuringOperation..................................73
6.8ParameterConguring..........................74
7OperationForBGC-LControlSystem..........75
7.1MainElectricalComponents.................75
7.2ControlCabinetandSwitch
Cabinet.................................................77
7.3SingleGensetOperation......................78
7.4ParallelingGensetsOperation..............82
7.5DuringOperation..................................90
7.6Protection..............................................90
7.7ParameterConguring..........................91
8Maintenance................................................92
8.1General.................................................92
8.2PeriodicMaintenanceSchedule...........92
8.3GeneratorSetMaintaining....................93
8.4AirCleaner............................................94
8.5EngineCoolant.....................................94
8.6EngineOilandOilFilter........................95
8.7FuelFilter..............................................96
8.8Oil-waterSeparator(If
Equipped).............................................96
8.9BatteryMaintenance............................97
8.10LiftingandTransporting.......................98
8.11OvernightStorage................................98
8.12Long-termStorage...............................98
9Troubleshooting..........................................99
9.1General.................................................99
9.2GeneratorSetTrouble..........................99
9.3ControlSystemTrouble......................100
9.4EngineTrouble...................................101
9.5AlternatorTrouble...............................103
9.6BatteryChargeTrouble.....................104
10Parameter.................................................105
i

CHAPTER1—SAFETYINFORMATION
1SafetyInformation
1.1SafeOperation
Beforeoperatingthemachine,readthefollowingsafetyregulationscarefullyandndoutaboutthelocal
requirementsinsafety.Itcanreducethepossibilityofpersonalinjury,damagetotheequipment,orim-
properservice.
Theoperation,maintenanceandrepairsmustbecarriedoutonlybyauthorizedandcompetentpersonnel.
Theownerisresponsibleformaintainingthegensetingoodsafetyconditions.
Readcarefullythesafetysymbolsattachedonthegensetandobeyallmessagesthatfollowthesymbols
toavoidpossibleinjuryordeath.
1

CHAPTER1—SAFETYINFORMATION
2

CHAPTER1—SAFETYINFORMATION
3

CHAPTER1—SAFETYINFORMATION
1.2Safetylabellocation
RS-type10–14kVa(4–1)
4

CHAPTER1—SAFETYINFORMATION
RS-type10–14kVa(4–2)
5

CHAPTER1—SAFETYINFORMATION
RS-type10–14kVa(4–3)
6

CHAPTER1—SAFETYINFORMATION
RS-type10–14kVa(4–4)
7

CHAPTER1—SAFETYINFORMATION
R-type20–880kVa(4–1)
8

CHAPTER1—SAFETYINFORMATION
R-type20–880kVa(4–2)
9

CHAPTER1—SAFETYINFORMATION
R-type20–880kVa(4–3)
10

CHAPTER1—SAFETYINFORMATION
R-type20–880kVa(4–4)
11

CHAPTER1—SAFETYINFORMATION
1.3SafetyLabelsMeaning
12

CHAPTER1—SAFETYINFORMATION
13

CHAPTER1—SAFETYINFORMATION
14

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15

CHAPTER1—SAFETYINFORMATION
16

CHAPTER1—SAFETYINFORMATION
1.4FirstAid
17