Powermat PM-PDM-1200 User manual

PM0667
ORIGINAL INSTRUCTIONS
USER MANUAL
PAINTING UNIT
PM-PDM-1200

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TABLE OF CONTENTS
TABLE OF CONTENTS ................................................ .................................................. ............................................ 2
SYMBOLS WARNING / INFORMATION .............................................. ........................................... 4
PURPOSE OF THE DEVICE ................................................ .................................................. ............... 5
SAFETY RULES ................................................ .................................................. .................... 5
General safety ............................................... .................................................. ... 5
Protection against electric shock .............................................. ............................................ 5
Protection from causing a fire or explosion ............................................ .......................... 6
In order to minimize the risk of skin penetration ............................................ .................................. 7
In order to minimize the risk of injury ............................................. ............................................ 7
Risk of damage to equipment ............................................... .................................................. ............... 8
The risk associated with aluminum components ............................................. ...................................... 8
Risks associated with moving parts tools ............................................ ........................... 8
Risks associated with the inhalation of toxic liquids or gases .......................................... ....... 9
The rules require special attention .............................................. ................................................. 9
Safety guidelines Airless spray system .................................... 10
Safety ................................................ .................................................. ................. 10
DESCRIPTION OF THE DEVICE ................................................ .................................................. ............................... 11
OPERATING UNIT painting ............................................... .................................................. .. 12
Connecting the device ................................................ .................................................. ................... 12
Lock the gun to paint .............................................. ............................................... 13
Connecting the unit ................................................ .................................................. ...................... 14
The procedure for removing excess pressure .............................................. ............................................ 14
Cleaning and filling of the sprayer .............................................. ............................................ 15
Cleaning and filling spray hose ............................................. ........................................ 16
TROUBLESHOOTING ................................................ .................................................. ......... 19
Disconnecting the spray nozzle ............................................... .................................................. .......... 19
Filter cleaning spray gun .............................................. .......................................... 20
Cleaning the filter inlet ............................................... .................................................. ........... 21
MAINTENANCE AND REPAIR ............................................... .................................................. ................. 21
Important tips on cleaning .............................................. ........................................... 22
Cleaning the latex material .............................................. ............................................ 22
Cleaning the oil materials .............................................. ............................................... 25
Clean the suction set ............................................... .................................................. ........... 26
STORAGE ................................................. .................................................. ............................ 27
Short-term storage (up to 16 hours) ........................................... ............................... 27

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Long-term storage ................................................ .................................................. .. 28
Cleaning the intake valve ............................................... .................................................. ....... 29
Instructions for replacing the fluid seals under ............................................. .................................... 31
Section Assembly fluids ............................................... .................................................. ....................... 31
TROUBLESHOOTING ................................................ .................................................. ........................... 33
Daily maintenance ................................................ .................................................. ................... 34
Extended maintenance ................................................ .................................................. ................ 34
TECHNICAL DATA ................................................ .................................................. .............................. 35
REMOVAL OF USED ............................................... .................................................. ....... 35
COMPANY INFORMATION ................................................ .................................................. ............................ 36
CHART OF ................................................ .................................................. ................................. 37
An exploded view ................................................ .................................................. .............................. 37
DECLARATION OF CONFORMITY ................................................ .................................................. .................... 38

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SYMBOLS WARNING / INFORMATION
ATTENTION: Before using the device please read the instruction manual and safety ATTENTION: Before using the device please read the instruction manual and safety
instructions. Keep these instructions.
ATTENTION: Should be used with hearing protection. ATTENTION: Should be used with hearing protection.
ATTENTION: Wear safety glasses. ATTENTION: Wear safety glasses.
ATTENTION: It is recommended to use a dust mask ATTENTION: It is recommended to use a dust mask
ATTENTION: Use protective gloves. ATTENTION: Use protective gloves.
Protection class II
This manual provides basic information related to the product, but by the constant development of our equipment, the
data in the manual may differ from the actual. Please pay attention to the differences that may occur.

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PURPOSE OF THE DEVICE
Power Painter are mainly used for priming and painting of large surfaces paving, waterproofing, insulation work,
painting area, for cladding - restoration and insulation, anticorrosion works, sealing roofs - roof coatings.
Warning! Please, for your own safety, read this instruction manual and the general safety rules before
using the device. All elements operating on the basis of electricity shall be in accordance with the
instructions.
SAFETY RULES
This section covers basic safety rules when working with the use of paint sprayers.
ABOUT ENERAL SAFETYABOUT ENERAL SAFETY
Before you begin using this unit, please read well with all operating elements. Practice handling of
the device and ask the professional about the features, mode of action and work techniques. Make sure
that in case of failure will be able to switch off immediately. Improper use of the device can lead to
serious injury.
The protective device and personal protective equipment to protect your own health and the health
of third parties and guarantee flawless operation.
• Use only parts and accessories supplied and recommended by the manufacturer.
• Do not attempt to repair the machine unless you have to adequate education. Any work that is not described
in this manual, can be performed only by authorized service.
• Do not carry the appliance by the cord. Do not use the cable to pull the plug from the mains. Protect the
cable from heat, oil and sharp edges.
•Do not use the machine near flammable liquids or gases. In the event of non-compliance with this recommendation
there is a danger of fire or explosion.
• The user is responsible for accidents or injuries caused by other people and for the resulting damage to their
property.
• During transport and storage devices always use the cover of knives. Store in a dry place out of reach of
children.
• Handle your device carefully. Keep the device in such a condition that the nozzles and hoses are cleaned
after every use.
ABOUT ROTECTION AGAINST ELECTRIC SHOCKABOUT ROTECTION AGAINST ELECTRIC SHOCK
• Note the mains voltage is in accordance with the data on the nameplate.
• Wherever possible, connect the device only to sockets with RCD with a measuring current of no more than
30mA.

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• Before each use, check the unit and power cord with plug for damage. Avoid body contact with grounded
parts (eg. The metal fence, metal bar).
• Cable socket must be protected against splashing water, made of rubber or covered it. Use only an
extension which is intended for use in the open air and are marked accordingly. Conductor cross-section of
the extension should be at least 1.0 mm 2. Before using an extension cord fold it back completely from the the extension should be at least 1.0 mm 2. Before using an extension cord fold it back completely from the the extension should be at least 1.0 mm 2. Before using an extension cord fold it back completely from the
drum. Check the cable for damage.
•Place the wire away from the work area and keep that in mind so that it is for the person that supports the device.
• For mounting, use an extension cord designed for this purpose Traction relief.
• Do not use damaged cables, connectors, plugs, or inconsistent with the provisions of the connecting cables.
In case of damage or cut power cord immediately pull the plug from the socket.
• Do not use the device if you can not turn on or off switch. Replacement of defective switches should be
ordered at the point of customer service.
• Do not overload the machine. Work in a given power range. Do not use machines with low power to perform
heavy work. Use your device only for the purposes for which it was designed.
ABOUT ROTECTION AGAINST FIRE OR EXPLOSION CAUSEDABOUT ROTECTION AGAINST FIRE OR EXPLOSION CAUSED
• Do not spray flammable or explosive materials near open flames or sources of ignition such as cigarettes,
motors, and electrical equipment.
• In the case of tools intended for use with materials made water-based. Do not spray flammable materials or
use them to clean the tool. You can only be used to spray water-based materials.
• In the case of tools intended for spraying material for water-based or alcohol-based mineral with a minimum
flash point 21 about C - Do not spray or cleaning liquids with a flash point of less than 21 about C. flash point 21 about C - Do not spray or cleaning liquids with a flash point of less than 21 about C. flash point 21 about C - Do not spray or cleaning liquids with a flash point of less than 21 about C. flash point 21 about C - Do not spray or cleaning liquids with a flash point of less than 21 about C. flash point 21 about C - Do not spray or cleaning liquids with a flash point of less than 21 about C.
• When the paint or solvent flows through the tool can be formed by static electricity. Static electricity can
cause fire or explosion in the presence of paint or solvent fumes. All parts of the tool, including the pump,
pressure hose, spray gun, and objects around the workplace should be properly grounded to prevent static
discharge and sparks. Use only conductive or grounded high-pressure hoses recommended by the
manufacturer of the unit. To prevent static discharges, ensure that all containers and collection system are
grounded.
• The tool must be connected to a grounded outlet for use grounded extension cord. Do not use extension
cords 2 or 3.
• Do not use paints or solvents containing halogenated hydrocarbons. The instructions were presented
examples of this kind of materials.
• The workplace should be well ventilated. In the workplace should be ensured the flow of fresh air.
•The pump unit should be provided with good ventilation. Do not spray paint in the direction of the pump.
•Do not smoke in the workplace.

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• During the spraying, do not use light switches, motors and other equipment that may generate sparks.
• The workplace must be free from tanks paints and solvents, or other flammable materials.
• Please refer to the composition of the sprayed substance. Please read the security measures placed on the
tank with spray paint or any other substance. Follow the instructions set out by the manufacturer of the
substance on the tank.
•In the workplace must be efficient fire extinguisher.
IN TO MINIMIZE RISK OF SKIN PENETRATIONIN TO MINIMIZE RISK OF SKIN PENETRATION
• No free direct spray or spray gun at people or animals.
• Keep hands and body parts away from the stream. Do not try to stop the stream using a hand or other body
parts.
•Depends Always use the nozzle cover.
• Use only nozzles recommended by the manufacturer.
•Be careful when cleaning or replacing the nozzle. In the event of clogging of the nozzle during application,
follow the manufacturer's instructions, turn off the tool and the pressure drop in the system before removing the
nozzle.
• Do not leave tools unattended when it is connected to power and pressure. When not in use, turn off the
pressure and drop them in accordance with the manufacturer's instructions.
• The pressurized stream can "inject" the toxins under the skin and cause serious burns. In the event of
damage to the skin resulting in the use of the unit, you should contact your doctor.
• Before starting work, check if pressure hoses or other parts of the tool are not damaged. If the fault is
detected, it must be removed immediately.
• The tool is able to generate a pressure 20,7MPa. Use of parts and accessories recommended by the
manufacturer, designed to operate at a pressure of at least 22,8MPa
• When not in use, lock the gun trigger with lock. Verify that the trigger lock is functioning properly.
•Before starting the flare, you should check that all connectors are connected properly.
• Refer to the emergency shutdown procedure unit. The user must be familiar with the controls of the device.
IN TO MINIMIZE THE RISK OF INJURYIN TO MINIMIZE THE RISK OF INJURY
• During operation, always wear suitable protective gloves, goggles, breathing protection masks ().
•Do not use tools in the vicinity of children. Keep children away from the equipment.
• Do not lean over the machine or stand on an unstable surface during operation. When working, wear
non-slip footwear and maintain a stable position.
• Use extreme caution when working and to be aware of their actions.
• Do not operate tool while under the influence of alcohol, drugs or other intoxicants.
• Do not bend or squeeze too much pressure hose.
• Do not expose the pressure hose to high temperatures and the action of a pressure higher than
recommended by the manufacturer.

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• Do not use a pressure hose as a handle for carrying the tool.
•Maximum operating pressure is 22,8MPa pressure during normal operation is 20,7MPa.
• Paints for use with painting unit: paint with phenol aldehyde, latex paint, paint water. The paint should be
stored in a shady and dry place.
• Please refer to the risks associated with the spraying of a particular substance. Please read the warnings on
the container and follow the safety rules prescribed by the manufacturer. Make sure that the required special
protective equipment.
• Do not spray materials of unknown origin and degree of risk.
R YZYKO DAMAGE TO THE EQUIPMENTR YZYKO DAMAGE TO THE EQUIPMENT
• Damaged equipment can cause serious bodily injury and death.
• Do not exceed the maximum working pressure during operation. Also, do not work in illicit
temperatures, both too low and being high. In order to obtain information about the optimum
operating conditions, please read the chapter TECHNICAL DATA.
• Spray only materials that are designed for use with the unit and do not destroy its parts. For
information on allowable materials are included in the chapter TECHNICAL DATA. Please refer to
the label on the package covering material to be sprayed. In case of doubts related to the
material, please contact the manufacturer or distributor.
•The equipment must be checked daily. Worn or damaged parts should be replaced
immediately original parts recommended by the manufacturer.
• Do not modify the tool.
• Painting unit should be used according to specifications.
• Cables and wires should stay away from busy places, sharp edges, moving parts and hot
surfaces.
• Do not use free pressure hose as a handle for pulling or lifting equipment.
• Observe safety rules.
•Children and pets should be kept away from the workplace.
• Do not operate tools under the influence of alcohol, drugs or other intoxicants as well as in
the large state of fatigue,
R YZYKO RELATED TO ALUMINUM COMPONENTSR YZYKO RELATED TO ALUMINUM COMPONENTS
Do not use trichloroethane, chloroethylene or other solvents or liquids containing halogenated
hydrocarbons. Use of such compounds can cause dangerous chemical reaction that may result in
equipment damage, serious injuries and death.
R YZYKO CONNECTED WITH MOVING PARTS TOOLSR YZYKO CONNECTED WITH MOVING PARTS TOOLS
Moving parts can cause cuts, cut off fingers or other body parts.
• Keep body parts away from moving parts of the tool.
• Do not use the tool when they are not installed protective shields.

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•Tool under pressure may suddenly start spontaneously. Before the commencement of transport or
service must be in accordance with the instructions of the pressure drop. Disconnect the tool from
the power supply.
WITH AGROŻENIA of breathing TOXIC GAS LIQUIDS ORWITH AGROŻENIA of breathing TOXIC GAS LIQUIDS OR
Toxic gases or liquids can cause severe injury or death when it comes into contact with skin, eyes or
respiratory system or when swallowed.
• You should read the warnings contained in the reservoir fluid spray.
•Hazardous substances must be stored in special tanks and dispose of them in
accordance with local regulations.
WITH R ULES require special attentionWITH R ULES require special attention
• It is forbidden to use the tool in potentially explosive atmospheres.
• Using the tool is not compatible with the hardware can cause accidents and can cause
malfunction of the tool.
• During sputtering, there is a risk of contact or inhalation of toxic substances, fumes, gases and
dusts. The user should wear appropriate protective equipment. You should be aware of the risks
arising from the spraying of the substance. Always read the warnings contained in the tanks of
paint or solvent.
• The surface elements of the tool heats up during the working time. Avoid contact with hot
parts of the body parts.
• Do not direct the jet of paint or pressurized air towards people or animals.
• Observe the safety-related work, maintenance, cleaning and adjustment tool.
• The tool should be grounded.
•Make sure that the materials from which the unit is not included in the integration of the
sprayed substance.
• Use tools only in well-ventilated areas to protect the health of the user, to minimize the risk
of fire or explosion.
•Remember to protect the environment.
•It should consume the smallest possible amount of ink or other substances in the covering.
• Wear appropriate protective clothing when operating or servicing the tool. This will reduce the
risk of serious personal injury and eyes, inhalation of toxic fumes, burns and hearing loss.
Protective clothing should consist of at least:
• Eye protection (eg .: goggles)
•Clothing recommended by the manufacturer of the sprayed substance.
• Protective gloves.
•Cover hearing.

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IN SMART TIP FOR WORK SAFETY SYSTEM SPRAY IN SMART TIP FOR WORK SAFETY SYSTEM SPRAY
Airless
This manual contains information that the user needs to use the device. Particularly follow the instructions in sections
marked by symbols.
This symbol indicates a potential hazard that could result in death or serious bodily injury. Next to this
symbol are particularly important safety instructions.
Risk of damage caused by the fluid stream. Liquids are under the pressure generated by the generator can
result in careless injection into the body, and consequently lead to injuries that could end in amputation of
body parts.
Damage by injecting liquid into the body supports the careless handling of the unit. Injection can lead to
amputation. Be sure to consult a doctor.
IN SECURITY CONDITIONSIN SECURITY CONDITIONS
Do not direct the spray jet towards people.
Do not put hands or any other part of the body in a fluid stream. Do not obstruct the hose leaks fingers.

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DESCRIPTION OF THE DEVICE
Fig. 1
1. The spray tip 6. The suction filter
2. High pressure gun 7. The suction tube
3. High-pressure hose 3. High-pressure hose 8. return tube
4. The motor housing 9. base
5. Switch "ON / OFF" 10. Drain pressure

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OPERATING UNIT painting
P DISCONNECT DEVICEP DISCONNECT DEVICE
Do not connect to power the device, until everything is set to end.
Tools required for assembly:
•Two adjustable wrenches
• Allen wrench 3/16 "
• Extension (Read the section "Protection against electric shock")
Connect the hose to the connector.
Tighten with a wrench. Tighten with a wrench.
Connect the other end of the hose to the
spray gun. Hold the gun with one
adjustable wrench and tighten the nut over
the hose nut.
Spray nozzle should not be fixed until
the hose is not cleaned and flooded.

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Connect the suction tube to the inlet valve
and tighten by hand. Make sure the
threads are simply applied to the
connector rotates freely.
Push tube condenser to the coupler.
Squeeze connector for a return pipe to
secure it.
Verify that the inside of the suction pipe is
a gasket. Replace the inlet filter to the end
of the suction tube.
WITH ABLOKOWANIE GUN FOR PAINTINGWITH ABLOKOWANIE GUN FOR PAINTING
Always lock the gun trigger when connecting the ends or when not in use.
The gun is locked when the lock is set at 90 about to handle. The gun is locked when the lock is set at 90 about to handle. The gun is locked when the lock is set at 90 about to handle.

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To unlock the gun, turn the lock down gently.
P REMOVE THE UNITP REMOVE THE UNIT
Check that the ON / OFF switch is in the OFF position
(0).
Plug into a grounded power outlet.
P ROCEDURE DISPOSAL OF EXCESS PRESSUREP ROCEDURE DISPOSAL OF EXCESS PRESSURE
Keep the procedure reduction of pressure from the hose gun every time you turn off the device.
Lock the gun and turn off the power using the ON
/ OFF switch to the OFF position.

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Turn the PRIME / SPRAY ON PRIME
Unlock the gun and point the nozzle toward the
empty dish. Re-lock pistol.
ABOUT CLEANING AND FILLING sprayersABOUT CLEANING AND FILLING sprayers
All new devices are tested at the factory and shipped with the test fluid in the fluid to prevent corrosion during
shipment and storage. If the pump has already been used, some of the water or the solvent used for cleaning can
remain in the liquid. Regardless of whether the sprayer is new, or already have used it, the fluid must be cleaned and
thoroughly cleaned from the system before use. Follow the steps below.
Under the suction tube (s) is put into a container
full of sputtering material. Attach the return pipe
(b) into a waste container. (b) into a waste container.

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Rotate the pressure valve PRIME / SPRAY to
take on the pressure PRIME
Turn on the sprayer and set the ON / OFF switch in the
ON position (L).
The device starts to suck material from the
suction pipe to the pump and a return pipe spit.
let to cycle working
the device is long enough to remove the test
fluid from the pump, or until the return pipe
starts to flow the material in aerosol form.
Turn off the pump (O). Remove the return tube from
the waste container and place it in position
Working over a container of material to
be sputtered.
ABOUT CLEANING AND FILLING HOSE SprayersABOUT CLEANING AND FILLING HOSE SprayersABOUT CLEANING AND FILLING HOSE Sprayers
Unlock the spray gun and turn the PRIME /
SPRAY ON PRIME. Spray tip SHOULD NOT be
attached to the sprays when cleaning the spray
gun hose

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Press the trigger and aim the spray gun at the side wall of a waste container. In the case of oil-based materials, the
spray gun must be grounded during the purification (see below warning).
Keep hands away from a fluid stream. Ground gun holding it at the edge of the metal container during flushing.
Failure to do so could lead to discharges
electricity, which can cause Æ fire. When pulling the trigger electricity, which can cause Æ fire. When pulling the trigger
to be incorporated pump (L), and then turn the PRIME /
SPRAY of the spray. Hold the trigger until all air, water or
solvent will be removed from the spray hose and the
material will flow freely.
If the knob PRIME / SPRAY is still on, in the hose
and spray gun high pressure will occur until
rotate knobs
PRIME / SPRAY PRIME position.
release trigger. rotate knob
PRIME / SPRAY ON PRIME. Turn off the pump
(O). Shoot a gun into a waste container to make
sure that the hose is left no pressure.
Lock the spray gun. Make sure that the saddle and
black gasket located inside the protective end cap.
Apply a shield spray nozzle on the gun. Tighten by
hand. hand.
NOTE - Make sure that the paint hose is free of kinks and objects with sharp cutting edges.
Run the tightening tip in this regard
To obtain the desired angle of spray by
spraying sealed.

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Turn on the pump (L). turn the knob
PRIME / SPRAY SPRAY position. turn the knob
valve pressure to
the maximum pressure (+). Snake
The spray should stiffen up, as the paint begins to
flow through it.
After stopping the engine, unlock the spray gun
and spray control area in order to check the picture
spraying. The motor switches on and off
automatically,
because need
pressure. Rotary pressure can be adjusted up or
down to achieve the desired spray pattern.
The key to good work is evenly cover the entire
surface.
This is done by using uniform strokes. Follow this
guide.
Tip:
Keep the spray gun at a right angle to the surface.
This means moving the whole arm forward and
backward, and not just bending the wrist.
Gun The spray should be keep
perpendicular to the surface. Otherwise, one end of
the pattern will be thicker than the other.
The correct pattern
Picture paint (too low blood
pressure, clogged nozzle)

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The gun trigger after the start of the jump. Release
the trigger before the end of the stroke. The spray
gun should move when you pull, and
the trigger is released.
Overlap each stroke by about 30%. This will
ensure an even coating.
If you expect that you will be away from the
sprayer for over an hour Follow
according to
instructions for short-term storage.
TROUBLESHOOTING
ABOUT D isconnect spray nozzleABOUT D isconnect spray nozzle
If you start gun spray pattern is
distorted or
completely stops, perform the following steps.
Do not attempt to unlock the finger tip or clean the
gun. NOTE - For cleaning tips do not use needles
or
other sharp
instrument. Hard tungsten carbide can chip off.
Release the trigger and lock the gun Rotate the
reversible tip arrow 180º so that the point of the
arrow was in the rear of the gun (CLEAN position).
Slow
the trigger and lock the gun Rotate the reversible
tip arrow 180º so that the point of the arrow was in
the rear of the gun (CLEAN position).
Under pressure sprayer can be very difficult to
turn. Turn the knob PRIME / SPRAY ON PRIME
run and gun. The tip will turn more easily.
gun locked

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Turn the knob PRIME / SPRAY SPRAY position.
Unlock the gun and squeeze the trigger, pointing a
gun at a piece of wood or cardboard. As a result,
the pressure in the hose allows spray blowing
obstacles. When the nozzle is clean, the material
comes out in a simple, high-pressure stream.
Release the trigger and lock the gun. Turn the tip
of the arrow again headed for the front (SPRAY
position). Unlock the gun and resume spraying.
C ZYSZCZENIE FILTER SPRAY GUNC ZYSZCZENIE FILTER SPRAY GUN
The filter should be cleaned every time you use a sprayer. In the case of thicker materials to sputtering, the filter may
require more frequent cleaning. Follow the procedure for relieving pressure:
1 - Open the bottom valve of the spray gun by means of an adjustable wrench, taking care not to lose the spring.
2 - Remove the cover spout of the filter housing by pulling it outwardly from the filter housing. Unscrew the filter housing.
3 - Remove the filter from the housing and the spray gun to clean the corresponding cleaning solution (warm water and
soap. In the case of latex paints, mineral spirits in the case of materials based on oil).
4 - Check that the filter has no openings (see insert, right). If you find holes must be replaced.
CAUTION - Never remove the filter with a sharp tool.
5 - Replace the cleaned filter, tapered end first, into the housing of the gun. The conical end of the filter must be
properly inserted into the gun. Incorrect installation will cause the tip to be clogged or no flow from the gun. 6 -
Reassemble spray gun.
gun locked