Powermatic PM3000 Technical reference manual

Instructions and Parts Manual
14-inch Cabinet Saw
Model PM3000
WMH TOOL GROUP, Inc.
2420 Vantage Drive
Elgin, Illinois 60124 Part No. M-1720304
Ph.: 800-274-6848 Revision A2 06/08
www.powermatic.com Copyright © 2008 WMH Tool Group, Inc.

2
Warranty and Service
WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service
Centers located throughout the United States can give you quick service. In most cases, any of these WMH Tool Group
Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and
major repair on your POWERMATIC
®
tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.
MORE INFORMATION
WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your
local WMH Tool Group distributor, or visit powermatic.com.
WARRANTY
POWERMATIC products carry a limited warranty which varies in duration based upon the product.
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives
and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general POWERMATIC warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five
Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does
not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or
alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the
location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option.
We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the
defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the
product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the
return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH
PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE
EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU.
WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information and are
not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts,
fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

3
Table of Contents
Warranty and Service..........................................................................................................................2
Table of Contents ...............................................................................................................................3
Warnings............................................................................................................................................4
Introduction ........................................................................................................................................6
Specifications .....................................................................................................................................6
Shipping Contents ..............................................................................................................................7
Unpacking ......................................................................................................................................7
Cleaning .........................................................................................................................................7
Contents of the Shipping Container ..................................................................................................7
Mounting Extension Wings...............................................................................................................9
Lock Knobs and Swivel Handles.......................................................................................................9
Blade Installation/Replacement ......................................................................................................10
Mounting Rails and Accu-Fence

...................................................................................................10
Wood Extension Table...................................................................................................................10
Switch Installation..........................................................................................................................10
Motor Cover..................................................................................................................................11
Riving Knife and Guard Installation.................................................................................................11
Extension Cords............................................................................................................................12
Handwheel Adjustments ................................................................................................................13
Zero-Clearance Insert Setup ..........................................................................................................13
Miter Slot Alignment ......................................................................................................................14
Tilt Stop Adjustment ......................................................................................................................15
Precision Miter Gauge ...................................................................................................................15
Drive Belt......................................................................................................................................16
Riving Knife Adjustment .................................................................................................................17
Insert Adjustment ..........................................................................................................................18
Arbor and Arbor Bearing Removal ..................................................................................................18
Operating Controls............................................................................................................................18
Start/Stop .....................................................................................................................................18
Safety Key ....................................................................................................................................18
Operations .......................................................................................................................................19
Overview ......................................................................................................................................19
Kickback .......................................................................................................................................19
Bevel and Miter Operations............................................................................................................22
Safety Devices .................................................................................................................................23
Feather Board and Push Blocks .....................................................................................................23
Push Stick.....................................................................................................................................23
Filler Piece....................................................................................................................................23
Maintenance ....................................................................................................................................24
Cleaning .......................................................................................................................................24
Lubrication....................................................................................................................................24
Miscellaneous ...............................................................................................................................24
Optional Accessories ........................................................................................................................24
Troubleshooting................................................................................................................................25
Replacement Parts ...........................................................................................................................26
Table & Cabinet Assembly .............................................................................................................26
Table & Cabinet Assembly Parts List ..............................................................................................27
Trunnion & Motor Assembly ...........................................................................................................28
Trunnion & Motor Assembly Parts List ............................................................................................29
Motor Cover Assembly...................................................................................................................31
Electrical Connections – 5HP 1 Phase 230V.......................................................................................34
Electrical Connections – 7.5HP 3PH 230V..........................................................................................35
Electrical Connections – 7.5HP 3PH 460V..........................................................................................36

4
Warnings
1. Read and understand the entire owners manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This table saw is designed and intended for use by properly trained and experienced personnel only.
If you are not familiar with the proper and safe operation of a table saw, do not use until proper
training and knowledge have been obtained.
5. Do not use this table saw for other than its intended use. If used for other purposes, WMH Tool Group
disclaims any real or implied warranty and holds itself harmless from any injury that may result from
that use.
6. Always wear approved safety glasses/face shields while using this table saw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this table saw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•Lead from lead based paint.
•Crystalline silica from bricks, cement and other masonry products.
•Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the machine is properly grounded.
12. Make all machine adjustments or maintenance with the machine unplugged from the power source. A
machine under repair should be RED TAGGED to show it must not be used until maintenance is
complete.
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
14. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
15. Check the alignment of the riving knife, fence and miter slot to the blade. A caution decal is installed
on each guard to remind the operator of the dangers of improper machine operation.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.

5
19. Keep visitors a safe distance from the work area. Keep children away.
20. Make your workshop child proof with padlocks, master switches or by removing safety keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and more safely.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. Keep blade sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
26. Check the saw blade for cracks or missing teeth. Do not use a cracked or dull blade or one with
missing teeth or improper set. Make sure the blade is securely locked on the arbor.
27. Keep hands clear of the blade area. Do not reach past the blade to clear parts or scrap with the saw
blade running. Never saw freehand. Avoid awkward operations and hand positions where a sudden
slip could cause your hand to contact the blade.
28. Do not attempt to saw boards with loose knots or with nails or other foreign material on its surface. Do
not attempt to saw twisted, warped, bowed or “in wind” stock unless one edge has been jointed for
guiding purposes prior to sawing.
29. Do not attempt to saw long or wide boards unsupported where spring or weight could cause the
board to shift position.
30. Always use the riving knife, blade guard, push stick and other safety devices for all operations where
they can be used. On operations such as dadoing or molding where the blade guard cannot be used,
use feather boards, fixtures and other safety devices and use extreme caution. Reinstall the riving
knife and blade guard immediately after completing the operation that required their removal.
31. Be sure the saw blade rotates clockwise when viewed from the motor side (left side) of the machine.
32. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not us e your hands.
33. Do not stand on the machine. Serious injury could occur if the machine tips over.
34. Never leave the machine running unattended. Turn the power off and do not leave the machine until
the blade comes to a complete stop.
35. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.

6
Introduction
This manual is provided by WMH Tool Group, Inc. covering the safe operation and maintenance
procedures for a Powermatic Model PM3000 Cabinet Saw. This manual contains instructions on
installation, safety precautions, general operating procedures, maintenance instructions and parts
breakdown. This machine has been designed and constructed to provide years of trouble free operation if
used in accordance with instructions set forth in this manual. If there are any questions or comments,
please contact either your local supplier or WMH Tool Group. WMH Tool Group can also be reached at
our web site: www.wmhtoolgroup.com.
Specifications
Model number ......................................................................................................................... PM3000
Stock Number
5HP, 1 Phase, 230V..........................................................................................................1720304K
7.5HP, 3 Phase, 230/460V (pre-wired 230V)* .....................................................................1720305K
Table size with standard extensions (L x W/in.)............................................................................48 x 38
Table size without extensions (L x W/in.).....................................................................................26 x 38
Arbor diameter (in.).............................................................................................................................1
Saw blade diameter (in.) ...................................................................................................................14
Arbor speed (RPM)....................................................................................................................... 3450
Left tilt range (deg.)....................................................................................................................... 0–45
Maximum depth of cut (in.) ....................................................... 5-1/8 at 90-degrees; 3-1/2 at 45-degrees
Maximum diameter of dado (in.)...........................................................................................................8
Maximum width of dado cut (in.) ................................................................................................... 13/16
Maximum rip to right of blade (in.) ...................................................................................................... 50
Maximum rip to left of blade (in.) ........................................................................................................14
Table surface in front of saw blade at max. depth of cut (in.).......................................................... 15-1/2
Drive system ....................................................................................................................... Poly-V Belt
Table height to floor (in.) ................................................................................................................... 35
Dust port diameter (in.) .......................................................................................................................4
Minimum dust collection required (CFM) .......................................................................................... 350
Approximate weight, complete kit:
Net Weight (lbs.) ....................................................................................................................... 750
Shipping weight (lbs.) ................................................................................................................ 820
Approximate weight, saw only (minus fence, rails, wood extension table and legs):
Net Weight (lbs.) ....................................................................................................................... 610
Shipping (lbs.)........................................................................................................................... 695
* 460V operation requires additional purchase of 460V switch (stock no. PM3000-282A)
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, WMH Tool Group reserves the right to change specifications at any time and
without prior notice, without incurring obligations.
Read and understand the entire contents of this manual before attempting
assembly or operation! Failure to comply may cause serious injury

7
Shipping Contents
Unpacking
Remove box and wood crating completely from
around saw. Check for shipping damage. Report
any damage immediately to your distributor and
shipping agent. Do not discard any shipping
material until the Table Saw is assembled and
running properly.
Compare the contents of your container with the
parts lists on this page and the following page to
make sure all parts are intact. Missing parts, if
any, should be reported to your distributor. Read
the instruction manual thoroughly for assembly,
maintenance and safety instructions.
1. Unbolt the saw from the skid.
2. Carefully remove the saw from the pallet
and place it in position.
IMPORTANT: The saw is extremely heavy.
It is strongly recommended that a sling or
hoist system be used to remove the saw
from the pallet.
The Table Saw should be placed in an area with
a sturdy, level floor, good ventilation and
sufficient lighting. Leave enough space around
the machine for mounting extension wings and
rail assemblies, and loading and off-loading
stock and general maintenance work.
Cleaning
Exposed metal surfaces, such as the table top
and extension wings, have been given a
protective coating at the factory. This should be
removed with a soft cloth moistened with
kerosene. Do not use acetone, gasoline, or
lacquer thinner for this purpose. Do not use
solvents on plastic parts, and do not use an
abrasive pad because it may scratch the
surfaces.
Contents of the Shipping Container
Main Saw Container
1 Table Saw (A)
1 Table Insert (B)
1 Small Box (shown page 8)
The following items are inside the saw:
1 Miter Gauge Assembly (C)
1 Blade Guard Assembly (D)
1 Switch in box (E)
1 Owner's Manua l (not shown)
1 Warranty Card (not shown)

8
Small Box
The small box consists of the following items:
1 Push Stick (G)
1 32mm Arbor Wrench (H)
2 Lock Knobs (J)
2 Swivel Handles (K)
1 Riving Knife and Pawl Assembly (L)
1 Hardware Bag (M) consisting of:
6 3/8-16 x 1 Hex Cap Screws (AA)
6 3/8 Lock Washer (BB)
6 3/8 Flat Washer (CC)
Contents of the Small Box
Extension Tables
Two extension tables are packaged in individual
boxes.
Extension Tables
Side Cover Box
2 Hinge Pin (N)
1 Side Cover (O)
Contents of Side Cover Box
Fence and Rail
Carton contents and installation instructions for
the fence, rail system, and wooden extension
table are described in the Accu-Fence Owner's
Manual (No. M-0460284).

9
Assembly
Mounting Extension Wings
Referring to Figure 1:
1. Mount a cast iron extension wing (A) to the
right or left side of the table (B) using three
each 3/8-16x1 hex head screws (C), 3/8
lock washers (D) and 3/8 flat washers (E).
Have an assistant hold the extension wing
up to the table while you insert the screws
and washers. Finger-tighten only.
Note: If an assistant is not available, hold
the wing in vertical position up to the saw
table, insert the middle screw and lock
washer finger tight, then pivot the wing to
level position. Insert the other two screws
and washers finger tight.
2. Mount the remaining extension wing to the
other side of the table in the same manner.
3. Make sure that the front edge of the
extension wings are flush with the front
edge of saw table (Figure 2).
4. Level the extension wing with the saw table
across its entire width (Figure 3) using a
straight edge and a rubber hammer (or a
metal hammer with a block of wood as
shown).
5. As each area of the wing becomes flush
with the table, tighten the screw under that
area. Continue until all three screws are fully
tightened.
6. Repeat for the other extension wing.
Lock Knobs and Swivel Handles
Referring to Figure 4:
1. Thread the swivel handles (A) into the front
and side handwheels (C) and tighten with a
14mm wrench.
2. Screw lock knobs (B) into the threaded
openings on the ends of the shafts located
in the middle of the handwheels (C).
Note: Do not tighten the lock knobs all the
way at this time.
Figure 1
Figure 2
Figure 3
Figure 4

10
Blade Installation/Replacement
Use care when working with
or around sharp saw blade to prevent injury!
To install or replace a blade (refer to Figure 5):
1. Disconnect machine from power source.
2. Raise the blade height all the way up and
set the blade tilt to 0º (refer to Handwheel
Adjustments on page 13).
3. Press the arbor lock (D) in the direction
shown by the arrow to engage it into the slot
in the arbor (C). At the same time remove
the arbor nut (A); loosen with a 32mm
wrench if necessary.
4. Remove the collar (B).
5. Install the blade, making sure the cutting
teeth at the top of the blade point toward the
front of the saw. If unsure, refer to Figure 9
for the proper blade orientation.
6. Replace the collar (B) and arbor nut (A).
7. Engage the arbor lock (D) and tighten the
nut (A) with a 32mm wrench.
8. Lower the blade below the table.
Mounting Rails and Accu-Fence



With the extension wings properly aligned, the
rail, guide tube and fence assembly can now be
mounted to the saw. Consult the Accu-Fence

Owner's Manual (Part No. M-2195079Z) for
instructions.
Wood Extension Table
For instructions on mounting the accessory
wood extension table, consult the Accu-Fence

Owner's Manual (Part No. M-2195079Z) for
instructions.
Switch Installation
Referring to Figure 6:
1. Place the switch assembly (A) under the rail
(B) and guide tube (C) so that the two holes
in the switch bracket (D) line up with the left
two holes in the rail and guide tube.
Note: The screws and lock washers may
already have been installed when the rail
and guide tube were installed and need to
be removed for this operation.
2. Secure with two 1/4 lock washers (E) and
1/4 x 3/4 hex cap screws (F).
Figure 5
Figure 6
Figure 7

11
Motor Cover
Li ne up t he door hinges (A. Figure 7) with the
cabinet hinges (B, Figure 7) and insert hinge
pins (C, Figure 7).
Note: The locking mechanism may require
adjustment to insure proper alignment.
Riving Knife and Guard Installation
Description
Referring to Figure 8:
The complete riving knife and guard assembly is
shown in A. Before installing onto the saw, the
anti-kickback pawl (E) must be separated from
the riving knife (H) as described below.
Press and hold the quick-release button (D) on
the base of the anti-kickback pawl (E) and lift the
pawl to remove from the riving knife (H).
Installation
Referring to Figure 9:
1. Set the saw blade to the 90 degree position
and raise it all the way (refer to Handwheel
Adjustments on page 13).
2. Remove the table insert (J).
3. Located inside the table and accessible
through the insert opening (Figure 9 inset),
place the quick-release clamp lock handle
(K) in the unlock position.
4. The floating clamp block (L) is spring loaded
and will move away (O) from the fixed
block (M), leaving a gap.
5. Insert the bottom of the riving knife (N
1
, N
2
)
all the way into the gap between the clamp
blocks (L, M), then lock the handle (K).
6. Replace the insert (J) back on the table. The
saw blade and riving knife should protrude
through the slot in the insert.
Referring back to Figure 8:
7. Attach the anti-kickback pawl (E) by
pressing and holding the quick-release
button (D) and inserting the lock pin of the
pawl into the appropriate slot (F) on the
riving knife.
8. In a similar manner attach the guard (C) by
pressing and holding the quick-release
button (B) and inserting the lock pin of the
guard into the appropriate slot (G) on the
riving knife.
9. You should feel a snap as each piece locks
in position. Attempt to lift as a test to make
sure that they are securely locked in place.
Figure 8
Figure 9

12
Adjustment
The clamping blocks (L, M, Figure 9) are
adjusted at the factory and no further adjustment
of the blade guard and riving knife assembly
should be necessary. However, proper
alignment is very important. Before operating
the table saw, read the Riving Knife Adjustment
section (page 16) to verify and follow the
adjustment procedure if necessary.
Grounding Instructions
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.
A power plug is not provided with the Model
PM3000. You may either connect the proper
UL/CSA listed plug or “hardwire” the machine
directly to your electrical panel provided there is
a disconnect near the machine for the operator.
If hard-wiring, make sure the fuses have been
removed or the breakers have been tripped in
the circuit to which the machine will be
connected. Place a warning placard on the fuse
holder or circuit breaker to prevent it being
turned on while the machine is being wired.
The single phase motor on the 1720304K is
rated 230 volt only. The three phase motor on
the 1720305K is pre-wired for 230 volt but may
be re-connected for 460 volts by changing the
connections as illustrated in the diagram in the
motor wiring box, and by installing a 460V
switch (not included – call customer service to
order stock no. PM3000-282A).
This machine must be grounded. Grounding
provides a path of least resistance to help divert
current away from the operator in case of
electrical malfunction.
Make sure the voltage of your power supply
matches the specifications on the motor plate of
the machine.
Extension Cords
Make sure the cord rating is suitable for the
amperage listed on the machine's motor plate.
An undersize cord will cause a drop in line
voltage resulting in loss of power and
overheating.
The chart in Table 1 shows the correct size cord
to use based on cord length and motor plate
amp rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the
heavier the cord.
Figure 9 repeated
Recommended Gauges (AWG) of Extension Cords
Extension Cord Length *
Amps 25
feet
50
feet
75
feet
100
feet
150
feet
200
feet
< 5 16 16 16 14 12 12
5 to 8 16 16 14 12 10 NR
8 to 12 14 14 12 10 NR NR
12 to 15 12 12 10 10 NR NR
15 to 20 10 10 10 NR NR NR
21 to 30 10 NR NR NR NR NR
*based on limiting the line voltage drop to 5V at 150% of the
rated amperes.
NR: Not Recommended.
Table 1

13
Adjustments
Handwheel Adjustments
Referring to Figure 10:
The front handwheel (B) controls the raising and
lowering of the blade (blade height).
The side handwheel (C) controls the blade tilt.
The blade can be adjusted for a tilt between 90º
(vertical or a setting of 0º on the scale) and 45º
left tilt (D).
Blade height
1. Loosen the lock knob (A) on the blade
height adjust handw heel.
2. Turn the handwheel (B) clockwise to raise
and counterclockwise to lower the blade.
3. Tighten the lock knob (A).
Blade tilt adjustment
1. Loosen the lock knob (A) on the side
handw hee l (C).
2. Turn the handwheel (C) counterclockwise to
adjust the saw blade down to 45º left tilt (D).
Turn clockwise to adjust the saw blade to
maximum of 90º (D).
3. After selecting the position, tighten the lock
knob (A).
Zero-Clearance Insert Setup
Under normal operations where the standard
table insert (which is provided) is used, the top
edge of the saw blade will come to rest
approximately 1/8" below the table surface when
the blade height is positioned all the way down.
In situations where a zero-clearance insert is
desired, the saw blade may be lowered further
for accommodation of inserts that have potential
clearance issues with the blade. This is done as
follows:
1. Remove the guard and pawl (Figure 8,
Items C, E).
2. Open the side cover and locate the blade
depth stop screw (A, Figure 11) located
between the arbor pulley and motor.
3. Using a 14mm open wrench, loosen the hex
nut (B, Figure 11). This will allow the hex
cap screw to loosen and the saw blade to
be adjusted lower.
4. With the height adjust handwheel (B, Figure
10), lower the saw blade all the way.
The zero-clearance insert can now be placed in
the table opening without contacting the blade.
Figure 10
Figure 11

14
Never use a zero-clearance
insert with the saw blade in a tilted position.
Never operate the saw without the blade
guard, riving knife and anti-kickback pawls
for operations where they can be used.
When the standard insert is to be used again,
the saw blade must be readjusted as follows:
5. With the height adjust handwheel (B, Figure
10), adjust height of the blade until the top
of the saw blade is 1/8" below the top of the
table.
6. The blade depth stop screw (A, Figure 11)
should be resting against the trunnion.
Verify that this is the case; then tighten the
hex nut (B, Figure 11).
7. Replace the standard insert, pawl and blade
guard.
Miter Slot Alignment
Disconnect machine from
power source before making this
adjustment.
To check the alignment of the miter slot to the
blade:
1. Raise the blade to its maximum height at
the 90º vertical position (0º on scale).
2. Mark one tooth with a grease pencil and
position the tooth slightly above the top
edge of the table at the front.
3. Raise the miter gauge slightly out of its slot
to serve as a shoulder. Using a combination
square against the side of the bar, slide the
scale over until it touches the tip of the
blade, and lock the scale in position (A,
Figure 12).
4. Rotate the marked tooth so that it is slightly
above the table top at the rear (B, Figure
12) and using the square as before, check
whether the distance to the blade is the
same.
5. If the distance is not the same, loosen the
four mounting screws that lock the table top
to the cabinet (two in front, two in back).
6. Nudge the table to bring the miter slot in line
with the blade.
7. The blade must be kept centered with the
slot in the table insert to ensure clearance at
both the 90º and 45º positions.
8. After alignment, secure the table to the
cabinet by re-tightening the four mounting
screws.
Figure 12

15
Tilt Stop Adjustment
1. Adjust the blade tilt for 90º as described in
Blade Tilt Adjustment on page 13.
2. Using a combination square, check the
90º stop (Figure 13 shows the 90º stop
being checked).
3. Adjust the 90º stop position if required,
using the stop screws as shown.
4. The 90º stop adjustment is accessible
though the left side opening. 14mm
wrenches are required to loosen the lock nut
and adjust the screw.
5. Check the accuracy of the pointer at 0º
(blade at 90º vertical position) and adjust if
required.
6. Adjust the blade tilt for 45º. If required,
adjust the stop and pointer in the same
manner as above. The 45º stop adjustment
is accessible though the slot on the front of
the cabinet.
Precision Miter Gauge
Setting the miter gauge angle
Referring to Figure 14:
The precision miter gauge has a rack and pinion
adjustment for setting the angle. To operate:
1. Slide the miter gauge into one of the slots
on the table top.
2. Loosen lock handle (A).
To adjust the body (B) of the miter gauge to the
desired angle:
3. Pull the spring-loaded knob (C) out and turn
until the body (B) of the miter gauge is at the
desired angle as indicated on the scale.
4. Tighten the lock hand le (A).
Indent settings
There are indents at the 0º, 30º and 45º right
and left positions. At these settings, release the
knob (C) to engage the stop rod. Then tighten
the lock handle (A).
Note: Do not rely solely on the indents for an
accurate setting. After the stop rod engages at
the 0º, 30º and 45º positions, make a fine
adjustment with the knob (C), if necessary,
setting it against the scale indicator.
Figure 13
Figure 14

16
Extension plate
The extension plate (D, Figure 14) can be
adjusted by sliding to the right or left or removed
entirely.
To adjust – loosen two lock handles (E), position
the extension plate and tighten the lock handles.
To remove – slide the extension plate
completely off and remove the lock handles (E)
and mounting hardware.
Calibrating the miter gauge
1. Place the miter gauge in one of the slots (H,
Figure 14) on the table top.
2. Set the miter gauge to 90º (0º setting on the
scale) by loosening the lock handle (A), then
pulling the spring-loaded knob (C) out and
turning the body (B) until 0º is indicated on
the scale (G).
3. Measure the accuracy of the gauge against
the slot with a combination square.
If adjustment is necessary:
4. Adjust the body (B) until it is perfectly
square (90º) to the miter slot (H).
5. Tighten the lock handle (A).
6. Verify that the scale indicator (G) reads 0º. If
further adjustment is necessary:
7. Loosen the screw (F) and adjust the
indicator (G) until it reads 0º
8. Tighten the screw (F).
Removing play in the miter slot
If any “play” occurs between the miter bar and
the table miter slot, tighten one or both set
screws (J) on the miter bar as needed.
Drive Belt
The saw is equipped with a poly-V belt.
Referring to Figure 15:
To adjust the belt tension – loosen the hex nut
(B) on the motor pivot and hex cap screw (A) on
the bracket with a 19mm socket or wrench. Use
the handle (E) to pivot the motor (C) and bracket
to the right to increase the belt tension.
Retighten screw (A) and nut (B).
To remove and replace belt – loosen the hex
nut (B) on the motor pivot and hex cap screw (A)
on the bracket with a 19mm socket or wrench.
Use the handle (E) to pivot the motor (C) and
bracket to the left as far as possible. Remove
the old poly-V belt (D) and replace. Adjust the
belt tension as described above.
Figure 14 repeated
Figure 15

17
Riving Knife Adjustment
Lateral alignment
The saw blade and riving knife must be in line
as close as possible with each other (lateral
alignment) for the prevention of kickback. Upon
initial blade guard and riving knife installation no
further adjustment should be necessary.
Alignment should be checked and adjusted, if
required, after each blade change.
Check the alignment as follows:
1. Remove the blade guard and pawl (C, E,
Figure 8).
2. Place a straightedge (A, Figure 16) on the
table so it rests against the blade (B, Fig 16)
and riving knife (C, Figure 16). Rotate the
blade so the top of the blade tooth touches
the straightedge.
The saw blade and riving knife must be in
line.
If adjustment is required:
3. Remove the blade guard (C, Figure 8) and
table insert.
4. Loosen the lock handle (A, Figure 17) and
remove the riving knife, making a note as to
which direction the riving knife needs to be
moved to align it with the saw blade.
5. Using a 3mm hex wrench, make
adjustments to four set screws (D, Figure
18) accessible through openings located in
the corners of the floating clamp block (B,
Figure 18).
Adjust any number of setscrews required to
bring the riving knife in alignment with the
saw blade. Then reinsert the riving knife,
secure by tightening the lock handle (A,
Figure 17) and check the alignment per
step 2.
Note: Position the lock handle towards the
saw blade as shown in Figure 17. This will
avoid the table insert from being lifted when
the blade is raised with the handwheel.
6. Repeat steps 3–5 until the alignment is
correct.
Blade proximity alignment
The gap between the saw blade and riving knife
must be between 3 and 8mm (Figure 19). If
adjustment is needed, note whether the blade to
knife gap needs to be increased or decreased.
Then adjust as follows:
1. Remove the blade guard, pawl, table insert
and riving knife.
Figure 16
Figure 17
Figure 18
Figure 19

18
Referring to Figure 18:
2. With a 5mm hex wrench, loosen two socket
head button screws (E).
Note: These screws are accessible through
openings on the floating clamp block (B)
located diagonally on either side of the lock
handle (A). They secure the fixed clamp
block (C) to the riving knife extension plate
(F).
Loosening these screws (E) will allow the
fixed clamp block (C) to slide back and
forth on the extension plate (F).
3. Slide the fixed clamp block (F) toward or
away from the saw blade as required.
4. Tighten the socket head button screws (E).
5. Reinsert the riving knife; tighten the lock
handle (A, Figure 17) and check that the
saw blade/knife gap is between 3 - 8mm
(Figure 19).
Note: Attempt to make the gaps as even as
possible.
Insert Adjustment
Adjust the setscrews in the insert with a 3mm
hex wrench (Figure 20) to ensure that the insert
is stable and flush with the table top.
Arbor and Arbor Bearing Removal
The saw arbor is press fitted in the saw raising
arm housing. If the arbor needs to be removed
for bearing replacement, it should be done by a
qualified service technician. Call your customer
service representative at the phone number on
the front cover.
Operating Controls
Start/Stop
Power Indicator Light – The start switch has a
power indicator lamp which is on whenever
there is power connected to the saw, not just
when the saw is running. Do not assume that no
light means there is no power to the machine. If
the bulb is bad, there will be no indication.
Always check before use.
Do not rely that no light
means no power to the machine. Always
check for power first. Failure to comply may
cause serious injury!
Referring to Figure 21:
Start – Press the green start switch.
Figure 20
Figure 21
Stop – Press the red switch to stop.
Reset – In the event that the saw stops without
pressing the stop button, as the result of a
tripped fuse or circuit breaker, etc.:
1. Press red button to reset.
2. Press the green button to restart the
machine.
Safety Key
The start/stop switch is equipped with a
magnetic safety key. When in place on the
switch as shown in Figure 21, the magnetic
safety key trips a relay which will allow the
machine to start and stop when the respective
switches are pressed. Being magnetic, the lock
can be removed to make the machine inoperable
and can be hidden for safe storage by attaching
it underneath the rail or another magnetic
surface.
When using the saw, place the key on the switch
cover lining up the arrow on the key with the
REMOVE arrow on the cover. Then rotate the
key so the arrow lines up with the LOCK arrow.
This will prevent the safety key from coming
loose from vibration when the machine is in use.

19
Operations
(NOTE: The following Figure illustrations may or
may not show your specific table saw model, but
the procedures are identical.)
Overview
Familiarize yourself with the location and
operation of all controls and adjustments and the
use of accessories such as the miter gauge and
rip fence.
Kickback
Serious injury can result from kickbacks which
occur when a work piece binds on the saw blade
or binds between the saw blade and rip fence or
other fixed object. This binding can cause the
work piece to lift up and be thrown toward the
operator.
Listed below are conditions, which can cause
kickbacks:
•Confining the cutoff piece when crosscutting
or ripping.
•Releasing the work piece before completing
the operation or not pushing the work piece
all the way past the saw blade.
•Not using the riving knife when ripping or not
maintaining alignment of the riving knife with
the saw blade.
•Using a dull saw blade.
•Not maintaining alignment of the rip fence so
that it tends to angle toward rather than
away from the saw blade front to back.
•Applying feed force when ripping to the
cutoff (free) section of the work piece
instead of the section between the saw
blade and fence.
•Ripping wood that is twisted (not flat), or
does not have a straight edge, or a twisted
grain.
To minimize or prevent injury from kickbacks:
•Avoid conditions listed above.
•Wear a face shield, goggles, or glasses.
•Do not use the miter gauge and rip fence in
the same operation unless provision is made
by use of a facing board on the fence so as
to allow the cutoff section of the workpiece
to come free before the next cut is started
(see Figure 29).
•As the machine receives use, the operation
of the anti-kickback pawls should be
checked periodically (Figure 22). If the pawls
do not stop the reverse motion of a
workpiece, resharpen all the points.
•Where possible, keep your face and body
out of line with potential kickbacks including
when starting or stopping the machine.
Figure 22
Dull, badly set, improper, or improperly filed
cutting tools and cutting tools with gum or resin
adhering to them can cause accidents. Never
use a cracked saw blade. The use of a sharp,
well maintained, and correct cutting tool for the
operation will help to avoid injuries.
Support the work properly and hold it firmly
against the gauge or fence. Use a push stick or
push block when ripping short, narrow (6" width
or less), or thin work. Use a push block or miter
gauge holddown when dadoing or molding.
For increased safety in crosscutting, use the
provided extension plate (Figure 23) attached to
the miter gauge using the holes provided in the
gauge.
Figure 23
Never use the fence as a length stop when
crosscutting. Do not hold or touch the free end
or cutoff section of a workpiece. On through-
sawing operations, the cutoff section must NOT
be confined.
Always keep your hands out of the line of the
saw blade and never reach back of the cutting
blade with either hand to hold the workpiece.
Bevel ripping cuts should always be made with
the fence on the right side of the saw blade so
that the blade tilts away from the fence and
minimizes the possibility of the work binding and
the resulting kickback.

20
Rip Saw ing
Ripping is where the work piece is fed with the
grain into the saw blade using the fence as a
guide and a positioning device to ensure the
desired width of cut (Figure 24).
Figure 24
Before starting a ripping cut,
be sure the fence is clamped securely and
aligned properly.
•Never rip freehand or use the miter gauge in
combination with the fence.
•Never rip workpieces shorter than the saw
blade diameter.
•Never reach behind the blade with either
hand to hold down or remove the cutoff
piece with the saw blade rotating.
Always use the blade guard, riving knife and
anti-kickback pawls. Make sure the riving knife is
properly aligned. When wood is cut along the
grain, the kerf tends to close and bind on the
blade and kickbacks can occur.
Note: A caution decal is installed on each guard
to remind the operator of the dangers of
improper machine operation.
Figure 25
The rip fence (A, Fig. 25) should be set for the
width of the cut (C, Fig. 25) by using the scale
on the front rail, or by measuring the distance
between the blade (B) and fence (A). Stand out
of line with the saw blade and workpiece to
avoid sawdust and splinters coming off the blade
or a kickback, if one should occur.
If the work piece does not have a straight edge,
attach an auxiliary straight edged board on it to
provide one against the fence. To cut properly,
the board must make good contact with the
table.
In ripping, use one hand to hold the board down
against the fence or fixture, and the other to
push it into the blade between the blade and the
fence. If the workpiece is narrower than 6" or
shorter than 12", use a push stick or push block
to push it through between the fence and saw
blade (Figure 26). Never push in a location such
that the pushing hand is in line with the blade.
Move the hand serving as a hold-down a safe
distance from the blade as the cut nears
completion. For very narrow ripping where a
push stick cannot be used, use a push block or
auxiliary fence. Always push the workpiece
completely past the blade at the end of a cut to
minimize the possibility of a kickback.
Figure 26